SCANNING PROBE MICROSCOPY SYSTEM, AND METHOD FOR MOUNTING AND DEMOUNTING A PROBE THEREIN
20190317127 ยท 2019-10-17
Assignee
Inventors
Cpc classification
International classification
Abstract
A scanning probe microscopy system (1) comprises a probe (2), a scanning head (11) having a first probe holder (21), a probe exchange manipulator (12) having a second probe holder (22), a force generating system (31, 32), and a force control system (41, 42) for controlling the force generating system to provide a resultant force (72) acting on the probe. Said resultant force comprises gas pressure force components and/or electrostatic force components. During probe-demounting or probe-mounting the probe is moving (52) from the first probe holder (21) towards the second probe holder (22), or vice versa, respectively, while neither the first probe holder nor the second probe holder is contacting the probe. Said movement of the probe is driven by said resultant force. The invention allows for automatically mounting and demounting of probes with high speed and with high accuracy.
Claims
1. A scanning probe microscopy system, comprising a probe, a scanning head having a first probe holder, a probe exchange manipulator having a second probe holder, a force generating system, and a force control system for controlling the force generating system to provide a resultant force acting on the probe in the direction of the first probe holder or in the direction of the second probe holder, wherein the probe exchange manipulator and the scanning head are movable towards and away from one another, and wherein the scanning probe microscopy system is configured, arranged and effective to have: a mounted-probe operation condition in which the probe is held against the first probe holder in that said force control system is controlling said resultant force to act on the probe in the direction of the first probe holder, while the probe is not contacting the second probe holder; a demounted-probe operation condition in which the probe is held against the second probe holder in that said force control system is controlling said resultant force to act on the probe in the direction of the second probe holder, while the probe is not contacting the first probe holder; a probe-demounting operation condition in which the scanning probe microscopy system is switching from its mounted-probe operation condition to its demounted-probe operation condition in that the probe is moving from the first probe holder towards the second probe holder, while neither the first probe holder nor the second probe holder is contacting the probe, wherein said movement of the probe from the first probe holder towards the second probe holder is driven by said resultant force acting on the probe in the direction of the second probe holder under control of said force control system; and a probe-mounting operation condition in which the scanning probe microscopy system is switching from its demounted-probe operation condition to its mounted-probe operation condition in that the probe is moving from the second probe holder towards the first probe holder, while neither the first probe holder nor the second probe holder is contacting the probe, wherein said movement of the probe from the second probe holder towards the first probe holder is driven by said resultant force acting on the probe in the direction of the first probe holder under control of said force control system, and wherein said resultant force comprises gas pressure force components and/or electrostatic force components.
2. A scanning probe microscopy system according to claim 1, wherein a probe-exchange operation condition of the scanning probe microscopy system is defined as being said probe-mounting operation condition or said probe-demounting operation condition, and wherein the scanning probe microscopy system further comprises a first gap width measuring system for measuring, in said probe-exchange operation condition, at least one value of a time-dependently variable first gap width of a first gap in-between said probe and said first probe holder, and wherein the first gap width measuring system comprises: a first gas flow system, which is configured, arranged and effective to control in said probe-exchange operation condition a first gas flow of a first gas by applying predetermined first gas flow excitation conditions to said first gas, wherein said first gas flow occurs at least in said first gap; at least one first pressure sensor, which is configured, arranged and effective to sense in said probe-exchange operation condition a time-dependently variable first pressure of said first gas, wherein said sensing takes place at at least one predetermined position in a first pressure sensing flow path of said first gas flow; and a first evaluation system, which is configured, arranged and effective to determine in said probe-exchange operation condition said at least one value of said time-dependently variable first gap width based on at least said sensed time-dependently variable first pressure of said first gas and said predetermined first gas flow excitation conditions in said probe-exchange operation condition.
3. A scanning probe microscopy system according to claim 2, wherein said resultant force comprises said gas pressure force components, and wherein the scanning probe microscopy system further comprises a first vacuum suction system for holding in said mounted-probe operation condition the probe against the first probe holder based on vacuum suction applied through a first vacuum suction flow path, wherein said first pressure sensing flow path of the first gap width measuring system and said first vacuum suction flow path of the first vacuum suction system are at least partially overlapping with one another.
4. A scanning probe microscopy system according to claim 1, wherein a probe-exchange operation condition of the scanning probe microscopy system is defined as being said probe-mounting operation condition or said probe-demounting operation condition, and wherein the scanning probe microscopy system further comprises a second gap width measuring system for measuring, in said probe-exchange operation condition, at least one value of a time-dependently variable second gap width of a second gap in-between said probe and said second probe holder, and wherein the second gap width measuring system comprises: a second gas flow system, which is configured, arranged and effective to control in said probe-exchange operation condition a second gas flow of a second gas by applying predetermined second gas flow excitation conditions to said second gas, wherein said second gas flow occurs at least in said second; at least one second pressure sensor, which is configured, arranged and effective to sense in said probe-exchange operation condition a time-dependently variable second pressure of said second gas, wherein said sensing takes place at at least one predetermined position in a second pressure sensing flow path of said second gas flow; and a second evaluation system, which is configured, arranged and effective to determine in said probe-exchange operation condition said at least one value of said time-dependently variable second gap width based on at least said sensed time-dependently variable second pressure of said second gas and said predetermined second gas flow excitation conditions in said probe-exchange operation condition.
5. A scanning probe microscopy system according to claim 4, wherein said resultant force comprises said gas pressure force components, and wherein the scanning probe microscopy system further comprises a second vacuum suction system for holding in said demounted-probe operation condition the probe against the second probe holder based on vacuum suction applied through a second vacuum suction flow path, wherein said second pressure sensing flow path of the second gap width measuring system and said second vacuum suction flow path of the second vacuum suction system are at least partially overlapping with one another.
6. A scanning probe microscopy system according to claim 1, further comprising: a probe storage device for storing multiple ones of said probe; and multiple ones of said scanning head, which are configured, arranged and effective to perform, independently relative to one another, scanning movements from below along a lower surface of a sample, which is held by the scanning probe microscopy system; and wherein the scanning probe microscopy system is configured, arranged and effective: to further have a probe-fetching operation condition in which the probe exchange manipulator is picking-up the probe from the probe storage device; and to allow the effectuation of a succession of said probe-fetching operation condition, said probe-mounting operation condition, and said mounted-probe operation condition, in that order, respectively, wherein during said probe-mounting operation condition and said probe-demounting operation condition the probe exchange manipulator is located above the scanning head, so that during said probe-mounting operation condition the probe is moving downwards, and during said probe-demounting operation condition the probe is moving upwards.
7. A method for mounting and demounting a probe in a scanning probe microscopy system, wherein the scanning probe microscopy system comprises a probe, a scanning head having a first probe holder, a probe exchange manipulator having a second probe holder, a force generating system, and a force control system for controlling the force generating system to provide a resultant force acting on the probe in the direction of the first probe holder or in the direction of the second probe holder, wherein the probe exchange manipulator and the scanning head are movable towards and away from one another, and wherein the scanning probe microscopy system is configured, arranged and effective to have a mounted-probe operation condition, a demounted-probe operation condition, a probe-demounting operation condition, and a probe-mounting operation condition, and wherein: in said mounted-probe operation condition, the probe is held against the first probe holder in that said force control system is controlling said resultant force to act on the probe in the direction of the first probe holder, while the probe is not contacting the second probe holder; in said demounted-probe operation condition, the probe is held against the second probe holder in that said force control system is controlling said resultant force to act on the probe in the direction of the second probe holder, while the probe is not contacting the first probe holder; in said probe-demounting operation condition, the scanning probe microscopy system is switching from its mounted-probe operation condition to its demounted-probe operation condition in that the probe is moving from the first probe holder towards the second probe holder, while neither the first probe holder nor the second probe holder is contacting the probe, wherein said movement of the probe from the first probe holder towards the second probe holder is driven by said resultant force acting on the probe in the direction of the second probe holder under control of said force control system; and in said probe-mounting operation condition, the scanning probe microscopy system is switching from its demounted-probe operation condition to its mounted-probe operation condition in that the probe is moving from the second probe holder towards the first probe holder, while neither the first probe holder nor the second probe holder is contacting the probe, wherein said movement of the probe from the second probe holder towards the first probe holder is driven by said resultant force acting on the probe in the direction of the first probe holder under control of said force control system, and wherein said resultant force comprises gas pressure force components and/or electrostatic force components.
8. A method according to claim 7, wherein a probe-exchange operation condition of the scanning probe microscopy system is defined as being said probe-mounting operation condition or said probe-demounting operation condition, and wherein in said probe-exchange operation condition at least one value of a time-dependently variable first gap width of a first gap in-between said probe and said first probe holder is measured by a first gap width measuring system of the scanning probe microscopy system, and wherein the first gap width measuring system comprises: a first gas flow system, which is configured, arranged and effective to control in said probe-exchange operation condition a first gas flow of a first gas by applying predetermined first gas flow excitation conditions to said first gas, wherein said first gas flow occurs at least in said first gap; at least one first pressure sensor, which is configured, arranged and effective to sense in said probe-exchange operation condition a time-dependently variable first pressure of said first gas, wherein said sensing takes place at at least one predetermined position in a first pressure sensing flow path of said first gas flow; and a first evaluation system, which is configured, arranged and effective to determine in said probe-exchange operation condition said at least one value of said time-dependently variable first gap width based on at least said sensed time-dependently variable first pressure of said first gas and said predetermined first gas flow excitation conditions in said probe-exchange operation condition.
9. A method according to claim 8, wherein said resultant force comprises said gas pressure force components, and wherein in said mounted-probe operation condition the probe is held against the first probe holder based on vacuum suction applied by a first vacuum suction system of the scanning probe microscopy system through a first vacuum suction flow path, wherein said first pressure sensing flow path of the first gap width measuring system and said first vacuum suction flow path of the first vacuum suction system are at least partially overlapping with one another.
10. A method according to claim 1, wherein a probe-exchange operation condition of the scanning probe microscopy system is defined as being said probe-mounting operation condition or said probe-demounting operation condition, and wherein in said probe-exchange operation condition at least one value of a time-dependently variable second gap width of a second gap in-between said probe and said second probe holder is measured by a second gap width measuring system of the scanning probe microscopy system, and wherein the second gap width measuring system comprises: a second gas flow system, which is configured, arranged and effective to control in said probe-exchange operation condition a second gas flow of a second gas by applying predetermined second gas flow excitation conditions to said second gas, wherein said second gas flow occurs at least in said second gap; at least one second pressure sensor, which is configured, arranged and effective to sense in said probe-exchange operation condition a time-dependently variable second pressure of said second gas, wherein said sensing takes place at at least one predetermined position in a second pressure sensing flow path of said second gas flow; and a second evaluation system, which is configured, arranged and effective to determine in said probe-exchange operation condition said at least one value of said time-dependently variable second gap width based on at least said sensed time-dependently variable second pressure of said second gas and said predetermined second gas flow excitation conditions in said probe-exchange operation condition.
11. A method according to claim 10, wherein said resultant force comprises said gas pressure force components, and wherein the probe is held against the second probe holder based on vacuum suction applied by a second vacuum suction system of the scanning probe microscopy system in said demounted-probe operation condition through a second vacuum suction flow path, wherein said second pressure sensing flow path of the second gap width measuring system and said second vacuum suction flow path of the second vacuum suction system are at least partially overlapping with one another.
12. A method according to claim 7, wherein the scanning probe microscopy system further comprises: a probe storage device for storing multiple ones of said probe; and multiple ones of said scanning head, which are configured, arranged and effective to perform, independently relative to one another, scanning movements from below along a lower surface of a sample, which is held by the scanning probe microscopy system; and wherein the scanning probe microscopy system is configured, arranged and effective to further have a probe-fetching operation condition in which the probe exchange manipulator is picking-up the probe from the probe storage device; and wherein a succession of said probe-fetching operation condition, said probe-mounting operation condition, and said mounted-probe operation condition is effectuated in that order, respectively, wherein during said probe-mounting operation condition and said probe-demounting operation condition the probe exchange manipulator is located above the scanning head, so that during said probe-mounting operation condition the probe is moving downwards, and during said probe-demounting operation condition the probe is moving upwards.
Description
[0050] In the following, the invention is further elucidated with reference to non-limiting embodiments of the invention and with reference to the schematic figures in the attached drawing, in which the following is shown.
[0051]
[0052]
[0053]
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[0055]
[0056]
[0057]
[0058]
[0059] The reference numerals used in
[0060] 1; 101; 201 scanning probe microscopy (SPM) system
[0061] 2 probe
[0062] 3 first gap
[0063] 3A second gap
[0064] 4, 4A pump
[0065] 5, 5A gas vessel
[0066] 6, 6A gas conduit
[0067] 7, 7A gas flow restrictor
[0068] 8, 8A gas flow controller
[0069] 9 first pressure sensor
[0070] 9A second pressure sensor
[0071] 10 first evaluation system
[0072] 10A second evaluation system
[0073] 11 scanning head
[0074] 12 probe exchange manipulator
[0075] 21 first probe holder
[0076] 22 second probe holder
[0077] 31, 32 force generating system
[0078] 41, 42 force control system
[0079] 50, 50A, 51, 52 movement of the probe
[0080] 53 course along a graph
[0081] 61, 62, 71, 72 resultant force acting on the probe
[0082] 77 fly-over distance
[0083] 80 probe storage device
[0084] 81 lower frame part
[0085] 82 upper frame part
[0086] 83 Y-slide
[0087] D, D1, D2 first gap width
[0088] P, P1, P2 first pressure of first gas
[0089] In
[0090] Based on the above introductory description, including the brief description of the figures, and based on the above-explained reference numerals used in the figures, the shown examples of
[0091] Now, reference is first made to the first embodiment of
[0092] In the shown example, the force generating system of the SPM system 1 comprises a first force generating unit 31 and a second force generating unit 32, which have been depicted (highly schematically) at the scanning head 11 nearby the first probe holder 21 and at the probe exchange manipulator 12 nearby the second probe holder 22, respectively. Furthermore, the force control system of the SPM system 1 comprises a first force control unit 41 and a second force control unit 42, which have been depicted (highly schematically) at the scanning head 11 nearby the first probe holder 21 and at the probe exchange manipulator 12 nearby the second probe holder 22, respectively. This has been done in order to illustrate that force generating elements and force control elements of the force generating system and the force control system of an SPM system according to the invention may in general be distributed over the scanning head and the probe exchange manipulator of the SPM system. Alternatively, however, force generating elements and force control elements of the force generating system and the force control system of an SPM system according to the invention may in general also be located at only the scanning head, at only the probe exchange manipulator, and/or at various other parts of the SPM system.
[0093] As mentioned, the resultant force provided by the force generating system may for example comprise gas pressure force components and/or electrostatic force components.
[0094] Gas pressure force components, for example, may for example be provided by (vacuum) suction elements and/or by gas blowing elements of the force generating system of the SPM system. In the shown example, each of the first force generating unit 31 and the second force generating unit 32 may for example have suction/blowing elements. For example, in the mounted-probe operation condition of
[0095] More in general, this makes clear that according to the invention the resultant force provided by the force generating system may generally comprise one or more attraction forces between the probe and the first probe holder or the second probe holder, one or more repulsion forces between the probe and the first probe holder or the second probe holder, as well as combinations of these one or more attraction forces and these one or more repulsion forces. This not only holds for the gas pressure force components, as explained above, but also holds for the mentioned electrostatic force components, and for any other type of force components of the resultant force provided by the force generating system.
[0096] Next, reference is made to the second embodiment of
[0097] In the shown example of
[0098] In the situation of
[0099]
[0100] The functional relationship of
[0101] Accordingly, based on a-priori known characteristics of said functional relationship between the first pressure P and the first gap width D as shown in
[0102] The SPM system 101 furthermore is an example of the abovementioned preferable embodiment of a scanning probe microscopy system according to the invention, wherein said resultant force comprises said gas pressure force components, and wherein the scanning probe microscopy system further comprises a first vacuum suction system for holding, in said mounted-probe operation condition of the scanning probe microscopy system, the probe against the first probe holder based on vacuum suction applied through a first vacuum suction flow path, wherein said first pressure sensing flow path of the first gap width measuring system and said first vacuum suction flow path of the first vacuum suction system are at least partially overlapping with one another.
[0103] That is, in the SPM system 101, the first probe holder 21 functions as a vacuum clamp for holding the probe 2 against the first probe holder 21 based on vacuum suction applied through said first vacuum suction flow path. In fact, in the shown example, both the first vacuum suction system and the first gas flow system comprise the same elements, i.e. the pump 4, the gas vessel 5, the gas conduit 6, the gas flow restrictor 7, and the gas flow controller 8. Furthermore, the first pressure sensing flow path of the first gap width measuring system and the first vacuum suction flow path of the first vacuum suction system have the first probe holder 21, the gas conduit 6, the gas vessel 5, and the pump 4 as mutually overlapping parts.
[0104] The integrated combination of the first gap width measuring system and the first vacuum system, makes the SPM system 101 extremely efficient in terms of speed, accuracy and building space. For example, when in the probe-exchange operation condition of
[0105]
[0106] Next, reference is made to the third embodiment of
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[0108] For the remaining one of the shown probes 2 the probe-mounting operation condition is effective, wherein this one probe 2 is moving downwards from the probe exchange manipulator 12 concerned towards the scanning head 11 concerned. This is comparable to the situation of
[0109] While the invention has been described and illustrated in detail in the foregoing description and in the drawing figures, such description and illustration are to be considered exemplary and/or illustrative and not restrictive; the invention is not limited to the disclosed embodiments.
[0110] Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word comprising does not exclude other elements or steps, and the indefinite article a or an does not exclude a plurality. For example, it has been specified above that according to the invention said resultant force, which is provided by the force generating system under control of the force control system, comprises gas pressure force components and/or electrostatic force components. This does not exclude that said resultant force, which is provided by the force generating system under control of the force control system, optionally may additionally comprise magnetic induction force components.
[0111] Furthermore, a single processor or other unit may fulfil the functions of several items recited in the claims. For the purpose of clarity and a concise description, features are disclosed herein as part of the same or separate embodiments, however, it will be appreciated that the scope of the invention may include embodiments having combinations of all or some of the features disclosed. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures can not be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.