Transport and storage system
10442567 ยท 2019-10-15
Assignee
Inventors
- Edwin Francis Tattam (Somerset, GB)
- Ross Malcolm Beech (Chesham, GB)
- James Nathan Jarvis (Bedfordshire, GB)
Cpc classification
F25D2303/0844
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D2519/00333
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00293
PERFORMING OPERATIONS; TRANSPORTING
F25D2303/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D19/06
PERFORMING OPERATIONS; TRANSPORTING
B65D19/385
PERFORMING OPERATIONS; TRANSPORTING
B65D21/0201
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00273
PERFORMING OPERATIONS; TRANSPORTING
F25D2303/0843
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D2571/00055
PERFORMING OPERATIONS; TRANSPORTING
B65D71/0096
PERFORMING OPERATIONS; TRANSPORTING
B65D2571/00037
PERFORMING OPERATIONS; TRANSPORTING
F25D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D2519/0091
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00805
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00373
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00661
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00184
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00218
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00497
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00323
PERFORMING OPERATIONS; TRANSPORTING
International classification
F25D3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D21/02
PERFORMING OPERATIONS; TRANSPORTING
B65D19/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to the field of the transportation and storage of goods and to a transport and storage system and, in particular, a system for the transportation and storage of goods such as palletized goods and self-standing goods. The present invention seeks to provide a system that can enable goods to be securely and reliably horizontally, vertically and offset stacked, despite different sizes of goods and support members therefor, such as pallets, whereby wasted volumes arising from the presence of irregular loads, pallets or pallets of different levels or different load ratings in storage and transport can be minimized.
Claims
1. A substantially cylindrical transport/storage assembly comprising a sleeve and a cover; wherein the sleeve comprises a single element and is capable of being flat packed when not in use; wherein, in use, the sleeve provides upstanding walls and the cover is operable to provide a closure for the sleeve whereby to provide an enclosed load/storage volume; wherein the upstanding walls extend from feet operably in contact with a base support surface and terminate with an uppermost lip operable to support a lower surface of said cover, the cover having engagement means to locate with the uppermost lip of the sleeve, wherein the cover provides an upper support surface, and the walls define at least one aperture to permit access for at least one tine of a lifting device; wherein said engagement means comprise at least an L-section member, and wherein the engagement means enable secure lateral fitment of the lid with respect to the sleeve and is operable to allow further assemblies together with any associated loads to be mounted upon and be supported by the cover; and wherein the cover is manufactured from a formed plastics or resin impregnated fiber molded element and wherein the L-section member is integrally formed therewith.
2. The assembly of claim 1, wherein the engagement means of the cover comprises one or more downwardly directed channels which limit movement of the upstanding lip surfaces of the walls upon placement of the cover on the walls.
3. The assembly of claim 1, wherein the sleeve supports one or more horizontally directed channels operable to receive at least one edge member of the cover, whereby, upon fastening, one edge of the cover, at a first side of the cover is received into the horizontal channel and the cover at a side opposite to the first side is permitted to engage with the upstanding sleeve wall of the corresponding side.
4. The assembly of claim 1, wherein the upper surface of the cover is provided with upwardly directed lips which can engage with the feet of an additional cylindrical transport/storage assembly.
5. The assembly of claim 1, wherein the sleeve is fabricated from one or more panel materials including extruded polystyrene, polyurethane foam, expanded polystyrene, cardboard, corrugated cardboard, molded plastics, corrugated plastics panel, laminated polyurethane foam, laminated expanded polystyrene and plywood.
6. The assembly of claim 1, wherein the sleeve is fabricated from one or more panel materials including extruded polystyrene, polyurethane foam, expanded polystyrene, cardboard, corrugated cardboard, molded plastics, corrugated plastics panel, laminated polyurethane foam, laminated expanded polystyrene and plywood; and, wherein the sleeve comprises panels and hinges, wherein the hinges enable the panels to be substantially rigid.
7. The assembly of claim 1, wherein the sleeve is fabricated from one or more panel materials including extruded polystyrene, polyurethane foam, expanded polystyrene, cardboard, corrugated cardboard, molded plastics, corrugated plastics panel, laminated polyurethane foam, laminated expanded polystyrene and plywood; and, wherein the sleeve comprises panels and hinges, wherein the hinges enable the panels to be substantially rigid; and, wherein the substantially rigid panels comprise one of card, plywood, molded plastics, or sheet metal.
8. The assembly of claim 5, wherein the sleeve is fabricated from one or more panel materials including extruded polystyrene, polyurethane foam, expanded polystyrene, cardboard, corrugated cardboard, molded plastics, corrugated plastics panel, laminated polyurethane foam, laminated expanded polystyrene and plywood; and, wherein the sleeve is manufactured from cardboard being selected from single, double, triple or quadruple corrugated cardboard.
9. The assembly of claim 1, wherein the sleeve comprises four sheets of material with hinges between adjacent sheets.
10. The assembly of claim 1, wherein the cover is manufactured from one of wooden slats, two bonded layers of triple-layer corrugated cardboard, formed plastics or resin impregnated fiber molded elements and the L-section member is attached by suitable fixing means.
11. The assembly of claim 1, wherein the sleeve is provided with an additional thermally insulating sleeve which can either be fitted within the support sleeve or around the outside of the sleeve.
12. The assembly of claim 1, wherein one or more sheets of insulating foam plastics is wrapped around the outside of the sleeve.
13. The assembly of claim 1, wherein a further, access aperture or cutout is defined within a wall of the sleeve, to enable access within the assembly.
14. The assembly of claim 1, wherein the base support surface comprises one of a ground surface, a floor associated with one of a support bench/storage racking system associated a stores area, a workshop/office/storage area, a load floor of a transport vehicle and a cover of another cylindrical transport/storage assembly.
15. The assembly of claim 1, wherein linking members are provided which can link adjacent assemblies other horizontally or vertically one with respect to the other, by means of coupling holes, straps and latches arranged along edge portions of the assemblies.
16. A substantially cylindrical transport/storage assembly comprising a sleeve and a cover; wherein the sleeve comprises a single element and is capable of being flat packed when not in use; wherein, in use, the sleeve provides upstanding walls and the cover is operable to provide a closure for the sleeve whereby to provide an enclosed load/storage volume; wherein the upstanding walls extend from feet operably in contact with a base support surface and terminate with an uppermost lip operable to support a lower surface of said cover, the cover having engagement means to locate with the uppermost lip of the sleeve, wherein the cover provides an upper support surface, and the walls define at least one aperture to permit access for at least one tine of a lifting device; wherein said engagement means comprise at least an L-section member, and wherein the engagement means enable secure lateral fitment of the lid with respect to the sleeve and is operable to allow further assemblies together with any associated loads to be mounted upon and be supported by the cover; and wherein the cover is manufactured from one of wooden slats, two bonded layers of triple-layer corrugated cardboard, formed plastics or resin impregnated fiber molded elements and the L-section member is attached by suitable fixing means; and, wherein the L-section member conveniently comprises an extruded paper corner-board or plastics.
17. A substantially cylindrical transport/storage assembly comprising a sleeve and a cover; wherein the sleeve comprises a single element and is capable of being flat packed when not in use; wherein, in use, the sleeve provides upstanding walls and the cover is operable to provide a closure for the sleeve whereby to provide an enclosed load/storage volume; wherein the upstanding walls extend from feet operably in contact with a base support surface and terminate with an uppermost lip operable to support a lower surface of said cover, the cover having engagement means to locate with the uppermost lip of the sleeve, wherein the cover provides an upper support surface, and the walls define at least one aperture to permit access for at least one tine of a lifting device; wherein said engagement means comprise at least an L-section member, and wherein the engagement means enable secure lateral fitment of the lid with respect to the sleeve and is operable to allow further assemblies together with any associated loads to be mounted upon and be supported by the cover; and wherein the cover is manufactured from one of wooden slats, two bonded layers of triple-layer corrugated cardboard, formed plastics or resin impregnated fiber molded elements and the L-section member is attached by suitable fixing means; wherein the L-section member conveniently comprises an extruded paper corner-board or plastics; and wherein the cover is further provided with a laminations of sheet material layers whereby, in conjunction with the L-section members to define a groove for placement of the upstanding lips of the walls.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
(1) For a better understanding of the present invention, reference will now be made, by way of example only, to the Figures as shown in the accompanying drawing sheets, wherein:
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DETAILED DESCRIPTION
(27) There will now be described, by way of example only, the best mode contemplated by the inventor for carrying out the present invention. In the following description, numerous specific details are set out in order to provide a complete understanding to the present invention. It will be apparent to those skilled in the art, that the present invention may be put into practice with variations of the specific.
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(30) In the manufacture of development products, Tri-Wall Europe Limited corrugated cardboard products have been utilized, who produce high performance corrugated board specifically developed for heavy-duty packaging applications. There are several standard Tri-Wall board grades, and widths ranging from 3 mm, to 15 mm, with differentiators including the weight of the papers and the flute profiles, as well as the number of corrugations, the use of wet strength resins and wet strength adhesives to give good-excellent performance in moist or humid conditions. It is also possible to coat the board to provide further moisture protection, for example.
(31) In use, the sidewalls can be employed to surround loads in their own right or, for example, loads placed upon pallets; subsequently a cover can be placed upon the sidewalls, conveniently engaging with the upstanding edges or lips of the sidewall, to provide a secure enclosure for the load. Therefore, the load is shielded from dust and other interference; the load cannot be tampered with easily and further loads can be placed upon the cover. In tests, a widely available (and therefore available at an economical cost) 15 mm Tri-Wall 1250 grade board has been used for the sleeve, with respect to a container suitable to surround a Euro Pallethaving dimensions of 1250 mm1000 mm. This has been found to provide sufficient strength to support loads approaching 1000 Kg from a cover, but a safe working limit upon the covers would be 300-600 Kg. Obviously different grades of cardboard will provide different working weigh limits. Using standard 15 mm thick corrugated cardboard sidewalls, for example, as a euro-pallet enclosure, it has been determined that a weight of 1000 Kg can be supportedmeaning, that a working limit of 300-600 Kg can be defined, taking into account potential deterioration over time and possible incompetence of handling in use. Moreover, it has been found that standard height loads can be safely stacked up to three high, with health and safety issues necessitating a limit in view of possible overloading in use. Notwithstanding this, the skilled man will realize that a greater number of half-height transport/storage assemblies can be stacked.
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(36) Details of another cover, not too dissimilar to
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(40) In addition to a requirement for waterproofing, in order to strengthen the material, one or more of a number of options may be selected: the number of layers of sheets may be increasede.g. for a corrugated board, the sheets as a whole, or merely just the corner sections, can be reinforced so that they have two, three of more layers; any corrugated flutes could be filled with elongate support members or strengthening members, which could be plastic rod, metal, wood or any of a number of alternative materials which can be placed within the corrugation flutes, conveniently glued or otherwise permanently attached. Additionally, distinct materials such as batons or, preferably, sheet materials are provided where extra strength is required. Note that because of aperture 52 for the forks of a lifting mechanism such as a forklift truck, such strengthening means are conveniently applied only where weight can be easily be transferred from the lid to the base contact portion of the sleeve or sheath can be borne. For additional bearing strength, the single aperture 52 could be replaced by two single apertures, although the central support may well get easily damaged in use through inadvertent positioning of forklift truck forks against the cardboard and the support about the aperture 52, in particular.
(41) However, cardboard is not the only suitable material; Card/paperboard, plastics sheeting, formed plastics panels corrugated plastics sheeting, plywood and other sheet materials can be employed, the choice being determined upon requirements for specific use, such as weight to be supported, number of uses expected and such like.
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(46) Conveniently, the insulation material would comprise of expanded or extruded polystyrene or polyurethane foam and have a thickness of approximately 50-80 mm. The corners of the rectangular container can be protected by heat formed corner edges, alternatively or additionally also being provided with L-section medium Density Fiberboard (MDF) corner protectors, in a similar fashion to the lips of the lid or top cover. The foam insulating panels of could also be of a laminated construction, whereby, using different densities of foam a lightweight yet stiff structure can be provided. Conveniently, these can be provided by commercially available HCFC-free expanded Polyethylene sheet (LDPE), where there is a closed cell structure with extrusion skin. This provides a low water absorption and water vapor transmission rate. Such foams typically have a high degree of resiliency and flexibility, excellent cushioning behavior and excellent thermal insulation properties, with a temperature stability of 40 C. to +70 C. Commercially available foams of such construction are manufactured by companies such as Knauf Insulation Ltd., Sealed Air Inc. etc.
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(50) In a further alternative, the sleeves may comprise specific insulation panels or such insulation panels may be fitted within the cardboard sleeve. The insulation panels may be separate elements or may also comprise a cylinder, which can be folded with corner assemblies by having interlocking tongue and groove members (not shown), it is also possible to substantially reduce the movement of air as between the exterior of the assembly and an interior of the assembly by the use of a flat base panel lying upon the support surface, or pallet and being of a slight oversize with respect to the internal walls, whereby air cannot pass between an insulating base member and the walls. The insulating inside panels need not extend to the feet of the cylinder walls, whereby the base is only enshrouded by the sleeve. A rebate within the lower portion of the insulating sidewalls and optionally of the base panel can effectively provide an airtight base and wall assembly. By using similarly dimensioned components at the top of the assembly, a good airtight seal at the top can also be provided, thereby increasing the thermal insulation characteristics of the completed box. Further ties may be required to prevent unwanted or accidental opening of the pallet enclosures when they are used.
(51) Referring now to
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(53) Whilst the present invention enables greater flexibility in the positioning of loads, whether employing a pallet or not, and the stacking thereof, such stacking should only be performed subject to the ability of base-level transport/storage assemblies to take additional weight. Dependent on the height, strength and stability of the assemblies and the ability of the operator to see clearly, taller stacks may only be built following detailed consultation with the manufacturer or other competent authority. To assist in the management of closely stacked and closely coupled load enclosures or pallet enclosures, the sleeves should be connectable with their associated pallets using a locking bolt or similar, noting that such locking bolts, preferably present a flush external surface finish, to enable adjacent coupling, but ideally such flush bolts can assist in the close coupling of transport/storage assemblies.