Orthopedic fixation device, system and method
10441329 ยท 2019-10-15
Assignee
Inventors
- Justin James May (Leesburg, IN, US)
- Scott Steffensmeier (Winona Lake, IN, US)
- Jason F. Detweiler (Warsaw, IN, US)
Cpc classification
A61B17/8033
HUMAN NECESSITIES
A61B17/8004
HUMAN NECESSITIES
A61B17/8023
HUMAN NECESSITIES
A61B17/808
HUMAN NECESSITIES
A61B2017/681
HUMAN NECESSITIES
International classification
A61B17/80
HUMAN NECESSITIES
A61B17/17
HUMAN NECESSITIES
A61B17/70
HUMAN NECESSITIES
Abstract
An implantable fixation device for rejoining opposed portions of a separated bone. The device including two corresponding plates that are configured to be aligned and coupled to a bone, such as a sternum, pre-resection of the bone or prior to cutting/separating the bone. The placement of the corresponding plates provides a gap between the edges of the plates that face one another allowing for and guiding a cutting tool for separating the bone. After the bone has been cut and the desired surgical procedure performed, the plates also assist in realigning and fixation of the bone portions. At least one plate includes a ratchet mechanism that is configured to tighten a locking element and draw the two plates together and into alignment with one another.
Claims
1. A device for guiding separation of and rejoining opposed portions of a bone, comprising: a first plate configured to be disposed on and coupled to the bone, the first plate including: a first face; a ratchet mechanism on a top portion of the first plate facing away from the bone; and a first fastener aperture configured to receive a first fastener to couple the first plate to the bone; a second plate configured to be disposed on and coupled to the bone, the second plate including: a second face configured to oppose and face the first face when the first and second plates are coupled to the bone, and form a space between the first and second faces, the first and second faces are configured to guide a cutting tool through the space to create a divide in the bone between the first and second plates; a second fastener aperture configured to receive a second fastener to couple the second plate to the bone; and a pin aperture extending through the second plate in a substantially perpendicular direction to a longitudinal axis of the second plate; a first prong receptacle communicating with the pin aperture and located distal to the second face; a second prong receptacle communicating with the pin aperture and located proximal to the second face; and a pin including a deflectable prong and configured to be inserted into the pin aperture, wherein the pin is in a first position in which an end of the pin is held within the pin aperture when the deflectable prong is engaged with the first prong receptacle, and the pin is in a second position in which the end of the pin extends beyond the second face when the deflectable prong is engaged with the second prong receptacle; and a locking element engageable with the ratchet mechanism and the second plate, the locking element configured to be coiled in response to operation of the ratchet mechanism and draw the first and second plates together to close the divide.
2. The device of claim 1, wherein the ratchet mechanism includes a ratchet recess in the top portion of the first plate and a ratchet wheel disposed in and removable from the ratchet recess.
3. The device of claim 2, wherein the ratchet recess includes a plurality of teeth around a circumference of the ratchet recess that extend radially inward towards a center of the ratchet recess.
4. The device of claim 3, wherein the ratchet wheel includes a pawl configured to engage the teeth and allow the ratchet wheel to rotate in a first direction while preventing rotation in an opposite direction.
5. The device of claim 2, wherein the first plate includes a boss extending in an upward direction from a central portion of the ratchet recess, and a protrusion proximal to a top edge of the boss extending radially outward from a center of the boss, wherein the first fastener aperture extends through the boss.
6. The device of claim 5, wherein the ratchet wheel includes: a central aperture including a ledge extending substantially circumferentially around the central aperture and extending radially inward toward a center of the central aperture, the central aperture configured to receive the boss; and a cut-out in the ledge configured to allow the protrusion to pass through the central aperture when the cut-out and the protrusion are aligned, wherein the protrusion extends over the ledge when the ratchet wheel is disposed in the ratchet recess and the cut-out and the protrusion are misaligned.
7. The device of claim 1, wherein the first plate includes a pin receptacle in the first face configured to align with the pin aperture and receive the end of the pin when the first and second plate are coupled to the bone and the divide is closed.
8. The device of claim 7, wherein the pin receptacle has a depth configured to cause the end of the pin to contact a bottom of the pin receptacle when the divide is closed to maintain the first and second plates spaced the distance apart.
9. A device for guiding separation of and rejoining opposed portions of a bone, comprising: a plate configured to be disposed on and coupled to the bone, the plate including: a ratchet recess in a top portion of the plate facing away from the bone; a boss extending in an upward direction from a central portion of the ratchet recess, and a protrusion proximal to a top edge of the boss extending radially outward from a center of the boss; and a fastener aperture extending through the boss and configured to receive a fastener to couple the plate to the bone; a ratchet wheel disposed in and removable from the ratchet recess; and a locking element engageable with the ratchet wheel, the locking element configured to be coiled around the ratchet wheel in response to rotation of the ratchet wheel in a first direction.
10. The device of claim 9, wherein the ratchet recess includes a plurality of teeth around a circumference of the ratchet recess that extend radially inward towards a center of the ratchet recess.
11. The device of claim 10, wherein the ratchet wheel includes a pawl configured to engage the teeth and allow the ratchet wheel to rotate in the first direction while preventing rotation in an opposite direction.
12. The device of claim 9, wherein the ratchet wheel includes: a central aperture including a ledge extending substantially circumferentially around the central aperture and extending radially inward toward a center of the central aperture, the central aperture configured to receive the boss; and a cut-out in the ledge configured to allow the protrusion to pass through the central aperture when the cut-out and the protrusion are aligned, wherein the protrusion extends over the ledge when the ratchet wheel is disposed in the ratchet recess and the cut-out and the protrusion are misaligned.
13. A device for guiding separation of and rejoining opposed portions of a bone, comprising: a plate configured to be disposed on and coupled to the bone, the plate including: a fastener aperture configured to receive a fastener to couple the plate to the bone; a capture channel formed in a top portion of the plate facing away from the bone, wherein the capture channel extends across the plate in a substantially perpendicular direction to a longitudinal axis of the plate; a pin aperture extending through the plate in a substantially perpendicular direction to the longitudinal axis of the plate; a first prong receptacle communicating with the pin aperture and located distal to a face of the plate; and a second prong receptacle communicating with the pin aperture and located proximal to the face; a pin configured to be inserted into the pin aperture, the pin including a deflectable prong, wherein the pin is in a first position in which an end of the pin is held within the pin aperture when the deflectable prong is engaged with the first prong receptacle, and wherein the pin is in a second position in which the end of the pin extends beyond the second face when the deflectable prong is engaged with the second prong receptacle; and a locking element engageable with and configured to be captured in the capture channel.
14. The device of claim 13, wherein the capture channel includes a stop configured to prevent the locking element from being pulled through the capture channel in a direction substantially perpendicular to the longitudinal axis of the plate.
15. The device of claim 14, wherein the locking element includes an end having an engagement portion with a diameter greater than a remainder of the locking element, wherein the engagement portion is configured to engage the stop.
16. A sternal closure apparatus for rejoining opposed parts for rejoining opposed parts of a resected sternum, comprising: a first plate member and a second plate member which engage with each other along a divide between said plate members, said plate members each having a bottom (body facing) side and a top (outward facing) side; a ratchet mechanism on said first plate member; joinder bars mounted for movement on one of said plate members and receiving receptacles for receiving a portion of each said joinder bar on the other of said plate members, said joinder bars being spaced apart along said divide; openings defined in each of said plate members extending through said top and bottom sides for receiving bone fixation elements; bone fixation elements receivable in said openings having fixation portions which engage said plate members to fix said plate members in place on an underlying bone part; said ratchet mechanism having a wheel rotating on an axis with a pawl formed on said wheel that interacts with a ratchet element, and a locking element capture receptacle being formed on said wheel; a bendable elongated locking element having one end received in said locking element capture receptacle, and another end having a stop formed thereon, said stop being received in a notch formed in said second plate member, said locking element spanning said divide; said ratchet mechanism with said locking element received in said locking element capture receptacle causing said locking element to wrap about said wheel as said wheel is rotated advancing said pawl against said ratchet element, and thereby engaging said stop in said notch and drawing said plate members into relative engagement as said ratchet mechanism is advanced.
17. An apparatus for joining opposed parts of a bone or other body portion, comprising: a first joinder member and a second joinder member which are attachable to a bone or other body portion along a divide which said joinder members are intended to reduce or close, said joinder members each having a bottom (body facing) side and a top (outward facing) side; a ratchet mechanism on said first joinder member, wherein said ratchet mechanism includes a wheel rotatable on an axis and a pawl formed on said wheel that interacts with a ratchet element, and a locking element capture receptacle formed on said wheel; openings defined in each of said joinder members extending through said top and bottom sides for receiving fixation elements for anchoring each said joinder member to an underlying bone or body portion; fixation elements receivable in said openings having fixation portions which engage said joinder members to fix said joinder members in place; a bendable elongated locking element having one end received by said locking element capture receptacle, and another end attached to said second joinder member, said locking element spanning said divide; said ratchet mechanism with said locking element received by said locking element capture receptacle causing said locking element to wrap about said wheel as said wheel is rotated, and thereby drawing said joinder members into relative engagement as said ratchet mechanism is advanced.
18. The apparatus of claim 17, further including at least one stabilizing element having a part on one joinder member which interfits with another part on the other joinder member, said stabilizing element spanning said divide.
19. The apparatus of claim 18, wherein there are at least two said stabilizing elements, said stabilizing elements comprising joinder bars mounted for movement on one of said joinder members and receiving receptacles for receiving a portion of each said joinder bar on the other of said joinder members, said joinder bars being spaced apart along said divide.
20. The apparatus of claim 17, wherein said joinder members are each in the form of plates having generally planar tops and bottoms.
21. An apparatus for joining opposed parts of a bone or other body portion, comprising: a first joinder member and a second joinder member which are attachable to a bone or other body portion along a divide which said joinder members are intended to reduce or close, said joinder members each having a bottom (body facing) side and a top (outward facing) side; openings defined in each of said joinder members extending through said top and bottom sides for receiving fixation elements for anchoring each said joinder member to an underlying bone or body portion; fixation elements receivable in said openings having fixation portions which engage said joinder members to fix said joinder members in place; said joinder members being fixable in position on said bone or body portion with a space separating said joinder members, said space adapted to permit a surgical cutting tool to pass through said space and cut the underlying bone or body portion to create said divide; a stabilizing element coupled to one joinder member and movable between a retracted position and an extended position, wherein the stabilizing element is retracted into said one joinder member when in the retracted position, and an end of the stabilizing element extends from said one joinder member and spans said divide with the end interfitting with the other joinder member when in the extended position; and a mechanism which engages said joinder members across said divide to reduce or close said divide.
22. The apparatus of claim 21, wherein said mechanism is a winding mechanism on said first joinder member having a rotary piece and an anchor point being formed on said rotary piece; a bendable elongated locking element having one end received by said anchor point, and another end attached to said second joinder member, said locking element spanning said divide; said winding mechanism with said locking element received by said anchor point causing said locking element to wrap about said rotary piece as said rotary piece is rotated, and thereby drawing said joinder members into relative engagement as said winding mechanism is advanced.
23. The apparatus of claim 22, wherein said winding mechanism comprises a wheel rotating on an axis with a pawl formed on said wheel that interacts with a ratchet element, and a locking element capture receptacle being formed on said wheel as said anchor point.
24. The apparatus of claim 21, wherein the stabilizing element includes at least two said stabilizing elements, said stabilizing elements comprising joinder bars mounted for movement on one of said joinder members and receiving receptacles for receiving a portion of each said joinder bar on the other of said joinder members, said joinder bars being spaced apart along said divide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of devices, systems, and methods are illustrated in the figures of the accompanying drawings which are meant to be exemplary and not limiting, in which like references are intended to refer to like or corresponding parts, and in which:
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DETAILED DESCRIPTION
(21) While the embodiments described hereinafter are in the environment of an orthopaedic fixation device, system and method for use on the sternum, in particular, it should be appreciated that the disclosure has broader application. That could be, for instance, such as where bone or other body parts having suitable rigidity require closure or other relational organization, such as joining two opposing anatomical structures. This could be in the context of a traumatic break or other unintended separation, or as part of a surgical procedure. Thus, the present disclosure can have usefulness in contexts beyond fixation of bones which have been resected in surgery.
(22) In general, the present disclosure relates to implantable fixation devices for rejoining opposed portions of a separated bone. Implantable is used in the sense that it is sub-cutaneous, but it is possible that applications leaving the fixation device external could be envisioned.
(23) One such device which has been developed according to aspects of the invention in the context of joining two halves of the sternum, includes two corresponding plates that are configured to be aligned and coupled to a bone, such as a sternum, pre-resection of the bone or prior to cutting/separating the bone. The placement of the corresponding plates provides a gap between the edges of the plates that face one another allowing for and guiding a cutting tool for separating the bone. After the bone has been cut and the desired surgical procedure performed, the plates also assist in realigning and fixation of the bone portions. For example, at least one plate may include a ratchet mechanism that is configured to tighten a locking element and draw the two plates together and into alignment with one another.
(24) Note here again, the fixation device could also be emplaced post-resection, although this is considered a less-advantageous use of the device as currently perceived. Also, the parts of the device need not be plates or planar elements, but this shape was considered most-desirable in the environment of a sternal rejoining device and system.
(25)
(26) Referring to
(27) The ratchet wheel 120 is removably disposed in the ratchet recess 118. This will be more particularly described with relation to re-entry after an earlier fixation procedure, as for emergency reentry. Referring to
(28) The ratchet wheel 120 also includes an aperture 126 including a ledge 128 extending substantially circumferentially around the aperture 126 and extending radially inward toward a center of the aperture 126. Perhaps best illustrated by reference to
(29) When the ratchet wheel 120 is installed in the ratchet recess 118, the boss 134 extends into the aperture 126 of the ratchet wheel 120 and the protrusion 132 extends over the ledge 128 to prevent the ratchet wheel 120 from accidentally being removed from the ratchet recess 118.
(30) To facilitate ease of assembly and disassembly, the ratchet wheel 120 may include an indicator 136 and the first plate 102 may include a corresponding indicator 138, that when aligned indicate that the cut-out is aligned with the protrusion 132. This allows a use to visually identify the correct position of the ratchet wheel 120 with respect to the first plate 102 to install or remove the ratchet wheel 120 from the first plate 102.
(31) The ratchet wheel 120 also includes a locking element capture receptacle 140 and an annular channel 142. The locking element capture receptacle 140 is configured to receive an end of the locking element 108 (illustrated in
(32) The ratchet wheel 120 may also include one or more tool engaging features 144, illustrated as oblong apertures. The tool engaging features 144 are configured to receive a corresponding male feature of a tool for use in rotating the ratchet wheel 120 to coil the locking element 108 (illustrated in
(33) In another embodiment, the ratchet wheel 120 may be shaped to be received in a drive receptacle of a tool. For example, referring to
(34) Referring to
(35) The first plate 102 may include one or more shear pin receiving receptacles 148 in the face 116. The receiving receptacles 148 are configured to receive corresponding shear pins 110 (illustrated in
(36) The first plate may also include one or more threaded fastener apertures configured to receive corresponding fasteners 150 to couple the first plate 102 to a bone or other body part. As illustrated in
(37) Referring to
(38) The second plate 104 may also include a locking element capture channel 162 formed in a top of the second plate 104 and extending across the second plate 104 in a substantially perpendicular direction to a longitudinal axis of the second plate 104. The locking element capture channel 162 is configured to receive an end of the locking element 108 (illustrated in
(39) As illustrated in
(40) The shear pins 110 may include deflectable prongs 168 and the second plate may include corresponding prong receiving receptacles configured to receive the prongs 168 to hold the shear pins 110 in the second plate 104. As illustrated in
(41) Referring to
(42) Referring to
(43) Referring to
(44) When the locking element 108 is installed and the ratchet wheel 120 is rotated, the locking element 108 is coiled around the ratchet wheel 120 to urge the first plate 102 and second plate 104 together and into alignment with one another. In this respect, the second end 176 may contact the stop or ledge 164 of the locking element capture channel 162 and allow the first plate 102 and second plate 104 to be pulled together.
(45) The first plate 102 and second plate 104 may be configured to be used in conjunction with a fixation device positioning holder. Referring to
(46) The first and second sets of fastener guides 204a and 204b provide a housing to guide fasteners 150 for insertion into the threaded fastener apertures 152a-c of the first plate 102 (illustrated in
(47) The compression attachment mechanism 206 may include a spring loaded mechanism that when compressed causes a distance between the attachment feet 208a and 208b to increase and when released causes the distance between the attachment feet 208a and 208b to decrease and mate with corresponding recesses 178 in the first plate 102 and corresponding recesses 180 in the second plate 104.
(48) The attachment feet 208a and 208b serve to hold the first and second plates 102 and 104 in the positioning holder 200 at a predetermined distance from each other. As illustrated in
(49) The compression attachment mechanism 206 allows for the positioning holder 200 to be coupled to and uncoupled from the first and second plates 102 and 104 quickly and easily, simply by compressing the spring loaded mechanism. For example, when gripping portions 210a and 210b are compressed, the distance between the feet 208a and 208b is increased. This allows the first and second plates 102 and 104 to be placed in the positioning holder 200, and when the compression force applied to the gripping portions 210a and 210b is released, the distance between the feet 208a and 208b decreases and the feet 208a and 208b mate with the recesses 178 and 180 of the first and second plates 102 and 104, respectively.
(50) The positioning holder 200 may include a handle 212 coupled to the fixation device 100 for ease of assembly of elements and placement of the plates (such as the plates 102 and 104). The handle 212 may have an ergonomic design for comfort and control of the positioning holder 200. The handle 212 may also be angled to accommodate soft tissues and various surgical approaches.
(51) The positioning holder 200 may also include one or more spikes (not shown) extending from a bottom of the positioning holder 200 to assist in placing and holding the positioning holder 200 and the first and second plates 102 and 104 in a proper orientation as the fasteners 150 are driven to couple the first and second plates 102 and 104 to a bone or other portion of a patient's body.
(52) In an embodiment, the first and second plates 102 and 104 may be used in a sternal resection procedure (or some other type of bone cut, where the bones are to be placed back into a desired juxtaposition). For example, referring to
(53) Referring to
(54) The fasteners 150 may then be driven into the bone of the sternum using a tool, such as a bone drill, illustrated as block 908. It should be appreciated that if dense cortical bone is present, utilization of a pre-drilled hole may be advisable. Once the fasteners 150 are driven, the gripping portions 210a and 210b are compressed to disengage the attachment feet 208a and 208b from the first and second plates 102 and 104 and remove the positioning holder 200, illustrated as block 908. Depending on the length of resection, more than one implantable fixation device 100 may be installed by repeating the steps described herein.
(55) Referring to
(56) A cutting tool may be used to cut the sternum between the first and second plates 102 and 104, using the first and second plates 102 and 104 as a guide, illustrated as block 910. The sternum may then be retracted and a surgical procedure performed, illustrated as block 912.
(57) Referring to
(58) Gross sternum reduction may be achieved using normal methods including manual external pressure, retraction instruments, wires, etc. Referring to
(59) Referring back to
(60) During the final approximation, it should be ensured that the shear pins 110 are aligned with the receiving receptacles 148 in the face 116 (illustrated in
(61) The steps described herein may be repeated for each implantable fixation device 100 that is used. When using multiple implantable fixation devices 100, the procedure may be repeated by alternating reduction incrementally from implantable fixation device 100 to implantable fixation device 100 until complete closure is achieved. For example, referring to
(62) Once the implantable fixation device(s) 100 are tightened, the soft tissue may be closed in a normal fashion. It should be appreciated that sternal/cerclage wires may also be used in conjunction with the implantable fixation device(s) 100 if desired.
(63) If emergency reentry is necessary, the fixation device(s) 100 allow for rapid access to the chest cavity. One option is to cut the locking element 108. Referring to
(64) The coiled portion of the cut locking element 108 may then be removed from the ratchet wheel 120 and discarded, along with the corresponding portion of the cut locking element 108 from the second plate 104, illustrated as block 1608 and in
(65) Another option is to remove the fasteners 150 and remove first and/or second plates 102 and 104 completely. If this option is used, the medial edges of the sternum may be brought into complete approximation using normal methods, including reduction instruments and or stainless steel wires. The first and second plates 102 and 104 may then be reinstalled with a new locking element 108 in accordance with the steps described above and illustrated in
(66) Although the devices, systems, and methods have been described and illustrated in connection with certain embodiments, many variations and modifications should be evident to those skilled in the art and may be made without departing from the spirit and scope of the disclosure. For example, the components described herein may be made of titanium or other material suitable for surgical procedures. Other materials may also be used depending on the application of use. Similarly, the shapes, sizes, and dimensions of the components may be scaled up or down or altered to suit a particular application. The discourse is thus not to be limited to the precise details of methodology or construction set forth above as such variations and modification are intended to be included within the scope of the disclosure.