Printing apparatus and printing method
10442216 ยท 2019-10-15
Assignee
Inventors
Cpc classification
B41J2/2132
PERFORMING OPERATIONS; TRANSPORTING
B41J11/42
PERFORMING OPERATIONS; TRANSPORTING
B41J29/393
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J11/42
PERFORMING OPERATIONS; TRANSPORTING
B41J19/14
PERFORMING OPERATIONS; TRANSPORTING
B41J29/393
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A printing apparatus includes a transporting section that transports a work, a printing mechanism section that has a nozzle plate that performs printing by discharging ink on the work, and a moving section that reciprocally and relatively moves the printing mechanism section in a direction intersecting the transporting direction of the work. In the printing apparatus, when the printing mechanism section moves reciprocally, printing in a forward path includes a first printing area, a second printing areas, and printing in a backward path includes a first printing area, and second printing areas. In addition, the transportation amount of the work is adjusted based on the second printing areas.
Claims
1. A printing method comprising: using a transporting section that transports a recording medium, a printing section that includes a nozzle plate that performs printing by discharging ink on the recording medium, and a moving section that reciprocally and relatively moves at least the nozzle plate of the printing section in a direction intersecting with the transporting direction of the recording medium, wherein, when the nozzle plate is moved reciprocally, the printing at a forward path or at a backward path includes a first printing area formed at the position overlapped with the nozzle plate in the transporting direction when viewed from a plane view of the recording medium, and a second printing area formed adjacent to the first printing area on at least any of the upstream side or the downstream side of the transporting direction with regard to the first printing area, and a transportation amount of the recording medium is adjusted based on a distance of the second printing area along the transporting direction in the forward path or in the backward path using a first correction value and a second correction value, the first correction value corresponding to a sum of a distance of the second printing area formed on the upstream side with regard to the first printing area along the transporting direction and a distance of the second printing area formed on the downstream side with regard to the first printing area along the transporting direction during the printing at the forward path, the second correction value corresponding to a sum of a distance of the second printing area formed on the upstream side with regard to the first printing area along the transporting direction and a distance of the second printing area formed on the downstream side with regard to the first printing area along the transporting direction during the printing at the backward path.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(9) Hereinafter, the printing apparatus and the printing method according to the invention will be described in detail based on suitable embodiments illustrated in the attached drawings.
First Embodiment
(10)
(11) A printing apparatus 1 according to the invention is an apparatus that performs the printing method according to the invention. As illustrated in
(12) In this embodiment, a direction intersecting with the transporting direction of transporting the work W is the x axis direction, a direction parallel to the transporting direction is the y axis direction, and a direction intersecting with the x axis direction and the y axis direction is the z axis direction.
(13) The transporting mechanism section 12 includes a delivering device 3 that sends out the long work W wound in a roll shape, a winding device 4 that winds the work W on which printing is completed, and a supporting device 5 which is arranged on the machine stand 11 and supports the work W when printing.
(14) The delivering device 3 is arranged at the upstream side of the sending direction (y axis direction) of the work W further than the machine stand 11. The delivering device 3 includes an feeding roller (delivering reel) 31 that winds the work W in a roll shape and sends out the work W, and a tensioner 32 that applies tension on the work W between the feeding roller 31 and the supporting device 5. To the feeding roller 31, motors (not illustrated) are coupled, so that it is possible for the feeding roller 31 to rotate by the operation of the motors.
(15) Meanwhile, as for the work W, it is possible to use a work with ink absorbency in a thin film shape, and a work with non-ink absorbency in a thin film shape. The case of the former, for example, includes paper exclusive for ink jet recording such as plain paper, fine quality paper, or glossy paper, or woven fabric, or the like. The case of the latter includes, for example, plastic film exclusive for ink jet recording on which surface treatment is not performed (that is, on which ink absorbent layer is not formed) along with base material such as paper which is coated with plastic or on which plastic film is adhered. The plastic is not specifically limited. However, the plastic includes, for example, polyvinyl chloride, polyethylene-terephthalate, polycarbonate, polystyrene, polyurethane, polyethylene, and polypropylene.
(16) The winding device 4 is arranged at the downstream side of the sending direction (y axis direction) of the work W further than the machine stand 11 with regard to the delivering device 3. The winding device 4 includes a winding roller (winding reel) 41 that winds the work W in a roll shape, and tensioners 42, 43, and 44 that apply tension on the work W between the winding roller 41 and the supporting device 5. To the winding roller 41, motors (not illustrated) are coupled, so that it is possible for the winding roller 41 to rotate by the operation of the motors. Tensioners 42 to 44 are respectively arranged in turn with spacing between each other in a direction away from the winding roller 41.
(17) The supporting device 5 is arranged between the delivering device 3 and the winding device 4. The supporting device 5 includes a main drive roller 51 and a driven roller 52 that are arranged being spaced from each other in the y axis direction, an endless belt 53 stretched over the main drive roller 51 and the driven roller 52, and tensioners 54 and 55 that apply tension on the work W between the main drive roller 51 and the driven roller 52.
(18) To the main drive roller 51, motors (not illustrated) are coupled, so that it is possible for the main drive roller 51 to rotate by the operation of the motors. In addition, in the driven roller 52, the rotational force of the main drive roller 51 is transmitted through the endless belt 53, so that it is possible for the driven roller 52 to rotate being interlocked with the main drive roller 51.
(19) The endless belt 53 is a belt on the surface of which an adhesive layer with adhesiveness is formed. On this adhesive layer, a portion of the work W is adhered and fixed, and is transported in the y axis direction. In addition, during the transportation, printing is performed on the work W. Moreover, after the printing is performed, the work W separates from the endless belt 53.
(20) The tensioners 54 and 55 are also arranged being spaced from each other in the y axis direction as in the main drive roller 51 and the driven roller 52.
(21) The tensioner 54 is capable of inserting the work W with the endless belt 53 between the tensioner 54 and the main drive roller 51, and the tensioner 55 is capable of inserting the work W with the endless belt 53 between the tensioner 55 and the driven roller 52. As a result, the work W applied with tension by the tensioners 54 and 55 is transported as fixed to the endless belt 53 in a state of being applied with the tension. As a result of this state, the work W is prevented from being wrinkled or the like during the transportation, and therefore, in the case of performing printing, the printing is performed accurately in a high quality.
(22) As illustrated in
(23) In the head main body 133, piezo voltage elements respectively corresponding to each discharging nozzle are configured, and, when voltage is applied to the piezo voltage element, the ink Q is discharged as a liquid drop from the discharging nozzle 135.
(24) Meanwhile, it is preferable that each discharging nozzle 135 is arranged in a matrix shape along the xy surface, that is the surface direction of the nozzle surface 136.
(25) In the printing apparatus 1, an intermittent feed (sub-scanning) is performed in the y axis direction while the work W delivered by the delivering device 3 is in the fixed state of being adhered and fixed, and, with regard to the work W in the fixed state, the ink Q is discharged from the ink jet head 131 while the carriage unit 132 is reciprocally moved (main scanning) in the x axis direction (refer to
(26) In the ink Q, for example, four colors of cyan (C), magenta (M), yellow (Y), and black (K) are provided in which a dye or a pigment as a coloring agent is contained in water as a solvent. In addition, ink of each color is respectively and independently discharged from the ink jet heads 131.
(27) The moving mechanism section 14 is a mechanism that is capable of reciprocally moving the carriage unit 132 along the x axis direction, and is capable of, for example, having a configuration including a linear guide, a ball screw, or a motor.
(28) As illustrated in
(29) The control section 15 is electrically coupled to the transporting mechanism section 12, printing mechanism section 13, the drying section 2, and the moving mechanism section 14, and has a function of controlling each of the operation of the above sections. As illustrated in
(30) The CPU 151 executes a program for various processing such as a printing processing as described above.
(31) The storing section 152 includes, for example, an electrically erasable programmable read-only memory (EEPROM), which is a kind of a nonvolatile semiconductor memory, or the like, and is capable of storing various programs or the like.
(32) As described above, when performing printing on the work W, the ink Q is discharged from the ink jet heads 131 while the carriage unit 132 is reciprocally moved in the x axis direction. In addition, in this embodiment, in the case of such reciprocal movement, printing in forward path A as illustrated in
(33) The printing in forward path A is capable of being divided into a first printing area A.sub.1, a second printing area A.sub.2-1, and a second printing area A.sub.2-2. The first printing area A.sub.1 is a printing area in a belt shape formed at the position overlapped with the nozzle plate 134 from the plane view of the work W. The second printing area A.sub.2-1 is a printing area in a belt shape formed in association with the formation of the first printing area A.sub.1, and formed adjacent to the downstream side of the transporting direction with regard to the first printing area A.sub.1. The second printing area A.sub.2-2 is a printing area in a belt shape formed in association with the formation of the first printing area A.sub.1, and formed adjacent to the upstream side of the transporting direction with regard to the first printing area A.sub.1.
(34) In addition, as in the printing in forward path A, the printing in backward path B is also capable of being divided into a first printing area B.sub.1, a second printing area B.sub.2-1, and a second printing area B.sub.2-2. The first printing area B.sub.1 is a printing area in a belt shape formed at the position overlapped with the nozzle plate 134 from the plane view of the work W. The second printing area B.sub.2-1 is a printing area in a belt shape formed in association with the formation of the first printing area B.sub.1, and formed adjacent to the downstream side of the transporting direction with regard to the first printing area B.sub.1. The second printing area B.sub.2-2 is a printing area in a belt shape formed in association with the formation of the first printing area B.sub.1, and formed adjacent to the upstream side of the transporting direction with regard to the first printing area B.sub.1.
(35) The first printing areas A.sub.1 and B.sub.1 are respectively printing areas that contribute to obtaining an originally desired image.
(36) Meanwhile, the second printing areas A.sub.2-1, A.sub.2-2, B.sub.2-1, and B.sub.2-2 are respectively a printing area (ink emission area) generated by the ink Q landing on the work W by, for example, a flight curve of the ink Q, and would be originally a portion restrained from being formed as much as possible. In addition, for example, in the case where the intermittent feed amount of the work W per one time of the sub-scanning, that is, the transportation amount per one time of the work W is set only for a width of the first printing area A.sub.1 (same with the first printing area B.sub.1), the adjacent second printing area A.sub.2-2 and the second printing area B.sub.2-1 in the transporting direction are overlapped. As in the case, the adjacent second printing area B.sub.2-2 and the second printing area A.sub.2-1 in the transporting direction are also overlapped. In a case where the overlap occurs, the overlapped part seems as a line, and a defect is generated that the quality of the obtained image is lowered. Here, width is a distance along the transporting direction of the work W. Meanwhile, in
(37) However, the printing apparatus 1 is configured so as to reliably prevent the decrease in image quality. Hereinafter, the configuration will be described.
(38) A width W.sub.A1 of the first printing area A.sub.1 and a width B.sub.1 of the first printing area B.sub.1 are obtained in advance and are stored in the storing section 152 of the control section 15. In addition, in the printing apparatus 1, by various conditions for a printing operation, unevenness exists between the widths of the second printing areas A.sub.2-1, A.sub.2-2, B.sub.2-1, and B.sub.2-2 respectively at the forward path and the backward path, that is, the widths differ. In addition, a width W.sub.A2-1 of the second printing area A.sub.2-1, a width W.sub.A2-2 of the second printing area A.sub.2-2, a width W.sub.B2-1 of the second printing area B.sub.2-1, and a width W.sub.B2-2 of the second printing area B.sub.2-2 are also obtained in advance and are stored in the storing section 152 of the control section 15. A method of obtaining each width is not specifically limited, and the method includes, for example, performing test printing on the work W and measures each width.
(39) First, as illustrated in
(40) Next, as illustrated in
(41) Next, as illustrated in
(42) As in the above, in the printing apparatus 1, based on the second printing areas A.sub.2-1 and A.sub.2-2 in the forward path and the second printing areas B.sub.2-1 and B.sub.2-2 in the backward path, correction values that adjust the transportation amounts of the work W are respectively determined in the forward path and in the backward path. The correction value is a value regarding, in the transportation amount per one time of the work W, with regard to the width W.sub.A1 of the first printing area A.sub.1 or the width W.sub.B1 of the first printing area B.sub.1, the extent of increase that the overlap between the second printing areas is prevented. In the state illustrated in
(43) By the first and second correction values, it is possible to reliably prevent the generation of a line both in the forward path and the backward path, and therefore, it is possible to prevent quality deterioration of the obtained image.
(44) In addition, as described above, the widths of the second printing areas A.sub.2-1, A.sub.2-2, B.sub.2-1, and B.sub.2-2 are obtained in advance. As a result, it is possible to quickly determine the first correction value and the second correction value, and smoothly perform printing.
Second Embodiment
(45)
(46) Hereinafter, a second embodiment of the printing apparatus and the printing method according to the invention will be described with reference to the drawing. However, the description will focus on points different from the above described embodiment, and the description of the shared contents will be omitted.
(47) This embodiment is the same as the first embodiment except for that the correction value is different.
(48) In this embodiment, a printing mechanism section 13 is configured so that the spacing distance of a nozzle surface 136 of a nozzle plate 134 with regard to a work W is changeable. This configuration is not specifically limited, and the configuration includes, for example, a supporting mechanism that has a linear guide, a ball screw, a motor, or the like, and supports the printing mechanism section 13 so as to be moved in a z axis direction.
(49) In addition, depending on the length of the spacing distance as well, the widths of second printing areas A.sub.2-1, A.sub.2-2, B.sub.2-1, and B.sub.2-2 differ.
(50) The correction value based on the widths of the second printing areas A.sub.2-1, A.sub.2-2, B.sub.2-1, and B.sub.2-2 is obtained in advance by the calibration curve (refer to
(51) For example, in the case where the spacing distance is 3.0 micrometer, a first correction value is 10 mm, and a second correction value is 30 micrometer. In addition, in the case where the spacing distance is 4.0 mm, the first correction value is 20 micrometer, and the second correction value is 40 micrometer.
Third Embodiment
(52)
(53) Hereinafter, a third embodiment of the printing apparatus and the printing method according to the invention will be described with reference to the drawing. However, the description will focus on points different from the above described embodiment, and the description of the shared contents will be omitted.
(54) This embodiment is the same as the first embodiment except for that the correction value is different.
(55) In this embodiment, a moving mechanism section 14 is configured so that the speed of reciprocally moving a carriage unit 132 is changeable. This configuration is not specifically limited, and the configuration may include a configuration in which the moving mechanism section 14 includes a reduction device.
(56) In addition, depending on the extent of the speed as well, the widths of second printing areas A.sub.2-1, A.sub.2-2, B.sub.2-1, and B.sub.2-2 differ.
(57) The correction value based on the widths of the second printing areas A.sub.2-1, A.sub.2-2, B.sub.2-1, and B.sub.2-2 is obtained by the calibration curve (refer to
(58) For example, in the case where the speed is 500 mm/sec, a first correction value is 10 micrometer, and a second correction value is 30 micrometer. In addition, in the case where the speed is 1000 mm/sec, the first correction value is 20 micrometer, and the second correction value is 40 micrometer.
(59) In the above, the embodiments of the printing apparatus and the printing method according to the invention are described with reference to the drawings. However, the invention is not limited to these embodiments, and each part configuring the printing apparatus may be replaced with any configuration that can show the same function. In addition, any configuration component may be added.
(60) Moreover, the printing apparatus and the printing method according to the invention may be a combination of any two or more configurations (characteristics) among each of the embodiments. For example, when determining the first correction value and the second correction value, both of the calibration curves illustrated in
(61) In addition, in each of the embodiments, the printing in forward path and the printing in return route respectively include the first printing area and the second printing area formed at both the upstream side and the downstream side of the transporting direction with regard to the first printing area, however are not limited thereto. For example, by various conditions such as a condition for ink discharging, in some cases, the printing in forward path and the printing in return route respectively may include the first printing area and the second printing area formed at only one of the upstream side and the downstream side of the transporting direction with regard to the first printing area. Also in such case, according to the invention, it is possible to prevent quality deterioration of the obtained image.
(62) In the above embodiments, the case of so-called band printing in which printing is performed so that the respective printing areas of the printing in forward path and the printing in return route do not overlap is described. However, the case of multi-pass printing in which printing is performed while a part of the printing areas of the printing in forward path and the printing in return route overlap may also be applied. For example, in the case of n pass printing (n is an integer equal to or more than 2), as described with the case illustrated in
(63) In the above embodiments, the printing in both directions in which the printing in forward path and the printing in return route are alternately performed is described. However, the case of single-direction printing (either the printing in forward path or the printing in return route is not performed) may be applied. In this case, the printing direction in
REFERENCE SIGNS LIST
(64) 1 PRINTING APPARATUS 11 MACHINE STAND 12 TRANSPORTING MECHANISM SECTION (TRANSPORTING SECTION) 13 PRINTING MECHANISM SECTION (STORING SECTION) 131 INK JET HEAD 132 CARRIAGE UNIT 133 HEAD MAIN BODY 134 NOZZLE PLATE 135 DISCHARGING NOZZLE 136 NOZZLE SURFACE 14 MOVING MECHANISM SECTION (MOVING SECTION) 15 CONTROL SECTION 151 CENTRAL PROCESSING UNIT (CPU) 152 STORING SECTION 2 DRYING SECTION 21 CHAMBER 22 COIL 3 DELIVERING DEVICE 31 FEEDING ROLLER (DELIVERING REEL) 32 TENSIONER 4 WINDING DEVICE 41 WINDING ROLLER (WINDING REEL) 42, 43, 44 TENSIONER 5 SUPPORTING DEVICE 51 MAIN DRIVE ROLLER 52 DRIVEN ROLLER 53 ENDLESS BELT 54, 55 TENSIONER A PRINTING IN FORWARD PATH A.sub.1 FIRST PRINTING AREA A.sub.2-1, A.sub.2-2 SECOND PRINTING AREA B PRINTING IN RETURN ROUTE B.sub.1 FIRST PRINTING AREA B.sub.2-1, B.sub.2-2 SECOND PRINTING AREA Q INK W WORK W.sub.A1, W.sub.A2-1, W.sub.A2-2, W.sub.B1, W.sub.B2-1, W.sub.B2-2 WIDTH