Variable pitch fan pitch range limiter
10443412 ยท 2019-10-15
Assignee
Inventors
Cpc classification
F02K1/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2260/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C11/00
PERFORMING OPERATIONS; TRANSPORTING
F05D2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/0292
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C11/00
PERFORMING OPERATIONS; TRANSPORTING
F04D27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A variable pitch fan for gas turbine engine is provided. The variable pitch fan includes a plurality of fan blades rotatably coupled to a disk and an actuation assembly for changing a pitch of each of the plurality of fan blades. The actuation assembly generally includes an actuation member operably connected to at least one of the plurality of fan blades and a pin. The pin is movable between a first position in which the pin is positioned at least partially in a channel defined in the actuation member, and a second position. The pin blocks movement of the actuation member relative to the pin past a range defined by the channel when in the first position. The actuation assembly further includes a retraction system for selectively engaging the pin in moving the pin from the first position to the second position.
Claims
1. A variable pitch fan for a gas turbine engine, the variable pitch fan comprising: a plurality of fan blades rotatably coupled to a disk, each of the plurality of fan blades defining a pitch; and an actuation assembly for changing a pitch of each of the plurality of fan blades, the actuation assembly including an actuation member operably connected to at least one of the plurality of fan blades and defining a channel, wherein the actuation member is a scheduling ring rotatable relative to the disk; and a pin moveable between a first position in which the pin is positioned at least partially in the channel defined in the actuation member and a second position, the pin blocking movement of the actuation member relative to the pin past a range defined by the channel when in the first position; and a retraction system for selectively engaging the pin and moving the pin from the first position to the second position.
2. The variable pitch fan of claim 1, wherein the scheduling ring defines a plurality of slots, wherein the actuation assembly further includes a plurality of linkage arms, wherein each linkage arm is operatively coupled to one of the plurality of fan blades and to one of the plurality of slots defined by the scheduling ring.
3. The variable pitch fan of claim 1, wherein the channel defined in the scheduling ring extends generally along a circumferential direction.
4. The variable pitch fan of claim 1, wherein the channel defines a length, wherein the length of the channel represents a first pitch range of the plurality of fan blades.
5. The variable pitch fan of claim 4, wherein the plurality of fan blades further define a second pitch range, wherein the actuation member defines a range of motion relative to the pin greater than a length of the channel when the pin is in the second position, and wherein the increased range of motion of the actuation member corresponds to the second pitch range of the plurality of fan blades.
6. The variable pitch fan of claim 1, wherein the actuation assembly further includes a pin body, wherein the pin is movable between the first position and second position relative to the pin body.
7. The variable pitch fan of claim 6, wherein the pin moves linearly between the first position and second position relative to the pin body.
8. The variable pitch fan of claim 6, wherein the retraction system is a hydraulic retraction system utilizing hydraulic pressure to selectively move the pin to the second position.
9. The variable pitch fan of claim 6, wherein the plurality of fan blades are rotatable by a fan shaft, and wherein the pin body is fixed relative to the fan shaft.
10. The variable pitch fan of claim 1, wherein the actuation member is a linkage arm, wherein the actuation assembly further includes a plurality of linkage arms, and wherein each linkage arm is operably coupled to one of the plurality of fan blades.
11. A variable pitch fan for a gas turbine engine, the variable pitch fan comprising: a plurality of fan blades rotatably coupled to a disk, each of the plurality of fan blades defining a first pitch range and a second pitch range; and an actuation assembly for changing a pitch of the plurality of fan blades, the actuation assembly including an actuation member operably connected to at least one of the plurality of fan blades, the actuation member defining a first range of motion corresponding to the first pitch range and a second range of motion corresponding to a second pitch range, the actuation member further defining a channel, wherein the actuation member is a scheduling ring rotatable relative to the disk; and a pin moveable between a first position in which the pin is positioned at least partially in the channel defined in the actuation member and a second position, the pin blocking the actuation member from the second range of motion when the pin is in the first position; and a retraction system for selectively engaging the pin and moving the pin from the first position to the second position.
12. The variable pitch fan of claim 11, wherein the first range of motion of the actuation member is a first range of motion relative to the disk, and wherein the second range of motion of the actuation member is a second range of motion relative to the disk.
13. The variable pitch fan of claim 11, wherein the scheduling ring defines a plurality of slots, wherein the actuation assembly further includes a plurality of linkage arms, wherein each linkage arm is operatively coupled to one of the plurality of fan blades and to one of the plurality of slots defined by the scheduling ring.
14. The variable pitch fan of claim 11, wherein the channel defined in the scheduling ring extends generally along a circumferential direction.
15. The variable pitch fan of claim 11, wherein the channel defines a length, wherein the length of the channel represents the first range of motion of the actuation member.
16. The variable pitch fan of claim 11, wherein the actuation assembly further includes a pin body, wherein the pin is movable between the first position and second position relative to the pin body.
17. The variable pitch fan of claim 16, wherein the pin moves linearly between the first position and second position relative to the pin body.
18. The variable pitch fan of claim 16, wherein the retraction system is a hydraulic retraction system utilizing hydraulic pressure to selectively move the pin to the second position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
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(14) Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
(15) Reference will now be made in detail to present embodiments of the invention, one or more examples of which are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention. As used herein, the terms first, second, and third may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms upstream and downstream refer to the relative direction with respect to fluid flow in a fluid pathway. For example, upstream refers to the direction from which the fluid flows, and downstream refers to the direction to which the fluid flows. In addition, it should be appreciated that the term fluid as used herein includes any material or medium that flows, including, but not limited to, gas and air.
(16) Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
(17) The exemplary core 16 of the turbine engine 10 depicted generally includes a substantially tubular outer casing 18 that defines an annular inlet 20. The outer casing 18 encases, in serial flow relationship, a compressor section including a booster or low pressure (LP) compressor 22 and a high pressure (HP) compressor 24; a combustion section 26; a turbine section including a high pressure (HP) turbine 28 and a low pressure (LP) turbine 30; and a jet exhaust nozzle section 32. A high pressure (HP) shaft or spool 34 drivingly connects the HP turbine 28 to the HP compressor 24. A low pressure (LP) shaft or spool 36 drivingly connects the LP turbine 30 to the LP compressor 22.
(18) Additionally, for the embodiment depicted, the fan section 14 includes a variable pitch fan 38 having a plurality of fan blades 40 coupled to a disk 42 in a spaced apart manner. As depicted, the fan blades 40 extend outwardly from disk 42 generally along the radial direction R. Each of the plurality of fan blades 40 defines a leading edge 44, or upstream edge, and a tip 46 defined at a radially outer edge of each respective fan blade 40. Each fan blade 40 is also rotatable relative to the disk 42 about a pitch axis P by virtue of the fan blades 40 being operatively coupled to a suitable actuation assembly 48 configured to vary the pitch of the fan blades 40 in a manner described in detail below. The fan blades 40, disk 42, and actuation assembly 48 are together rotatable about the longitudinal axis 12 by LP shaft 36 across a power gear box 50. The power gear box 50 includes a plurality of gears for stepping down the rotational speed of the LP shaft 36 to a more efficient rotational fan speed. Additionally, for the embodiment depicted, the disk 42 of the variable pitch fan 38 is covered by rotatable front hub 52 aerodynamically contoured to promote an airflow through the plurality of fan blades 40.
(19) Referring still to the exemplary turbofan engine 10 of
(20) During operation of the turbofan engine 10, a volume of air 62 enters the turbofan 10 through an associated inlet 64 of the nacelle 54 and/or fan section 14. As the volume of air 62 passes across the fan blades 40, a first portion of the air as indicated by arrows 66 is directed or routed into the bypass airflow passage 60 and a second portion of the air as indicated by arrow 68 is directed or routed into the LP compressor 22. The ratio between the first portion of air 66 and the second portion of air 68 is commonly known as a bypass ratio. The pressure of the second portion of air 68 is then increased as it is routed through the high pressure (HP) compressor 24 and into the combustion section 26, where it is mixed with fuel and burned to provide combustion gases 70.
(21) The combustion gases 70 are routed through the HP turbine 28 where a portion of thermal and/or kinetic energy from the combustion gases 70 is extracted via sequential stages of HP turbine stator vanes 72 that are coupled to the outer casing 18 and HP turbine rotor blades 74 that are coupled to the HP shaft or spool 34, thus causing the HP shaft or spool 34 to rotate, thereby supporting operation of the HP compressor 24. The combustion gases 70 are then routed through the LP turbine 30 where a second portion of thermal and kinetic energy is extracted from the combustion gases 70 via sequential stages of LP turbine stator vanes 76 that are coupled to the outer casing 18 and LP turbine rotor blades 78 that are coupled to the LP shaft or spool 36, thus causing the LP shaft or spool 36 to rotate, thereby supporting operation of the LP compressor 22 and/or rotation of the fan 38.
(22) The combustion gases 70 are subsequently routed through a jet exhaust nozzle section 82 of the core turbine engine 16 to provide propulsive thrust. Simultaneously, the pressure of the first portion of air 66 is substantially increased as the first portion of air 66 is routed through the bypass airflow passage 60 before it is exhausted from a fan nozzle exhaust section 82 of the turbofan 10 also providing propulsive thrust. The HP turbine 28, the LP turbine 30, and the jet exhaust nozzle section 32 at least partially define a hot gas path 84 for routing the combustion gases 70 through the core turbine engine 16.
(23) It should be appreciated, however, that the exemplary turbofan engine 10 described above with reference
(24) Referring now to
(25) Each fan blade 40 may have a suitable aerodynamic profile, including e.g., a generally concave pressure side 100 (
(26) Referring now also to
(27) Specifically, the exemplary fan 38 depicted is capable of varying the pitch angle 112 of the plurality of fan blades 40 such that each of the plurality of fan blades 40 defines a first pitch range and a second pitch range. Particularly for the embodiment depicted, the first pitch range is configured for generating a forward thrust and the second pitch range is configured for generating a reverse thrust. The first pitch range for generating forward thrust may generally be a pitch angle 112 between about zero degrees and about ninety degrees, such as between about five degrees and about seventy-five degrees, such as between about ten degrees and about sixty degrees. Accordingly, as used herein, the first pitch range for generating forward thrust may additionally include a pitch angle 112 of the plurality of fan blades 40 for generating no thrust. Alternatively, the second pitch range for generating reverse thrust may be between about zero degrees and about minus ninety degrees, such as between about minus five degrees and about minus seventy-five degrees, such as between about minus ten degrees and about minus sixty degrees.
(28) It should be appreciated, however, that in other exemplary embodiments, the first and second pitch ranges of the plurality of fan blades 40 may instead define any other suitable ranges of pitch angles 112. For example, the pitch angle 112 of each respective fan blade 40 that generates forward thrust versus reverse thrust may vary depending on a shape of such fan blade 40. Additionally, the first pitch range may not be a fixed pitch range. For example, the pitch angle 112 of each respective fan blade 40 that generates forward thrust may also vary depending on, e.g., a relative speed at which the fan 38 and engine 10 are traveling. Moreover, in still other exemplary embodiments, the first pitch range may instead be a pitch range at which the blades 40 generate forward thrust within an optimal efficiency range, and the second pitch range may be a pitch range at which the fan blades 40 still generate forward thrust, but less efficiently. In such an embodiment, the fan 38 may or may not be capable of generating reverse thrust.
(29) Referring now generally to
(30) The actuation assembly 48 generally includes a plurality of actuation members. Specifically for the embodiment depicted, the actuation assembly 48 includes a scheduling ring 122, plurality of linkage arms 124, and an actuator 126. For the embodiment depicted, the actuator 126 is a rotary hydraulic actuator. However, in other embodiments, the actuator 126 may instead be an electric actuator (i.e., an electric motor). Each fan blade 40 may be rotatably coupled to the disk 42 through a corresponding linkage arm 124. Specifically, each fan blade 40 may be rotatably coupled to a first end 128 of a corresponding linkage arm 124, such that the first end 128 and the corresponding fan blade 40 may rotate about pitch axis P relative to disk 42. In this regard, the fan blade 40 may be fixedly connected to the first end 128 of the corresponding linkage arm 124, such that rotation of the linkage arm 124 causes the fan blade 40 to rotate relative to the disk 42.
(31) A second end 130 of the linkage arm 124 may be slidably connected to one of the plurality of slots 132 defined in scheduling ring 122. For example, the second end 128 may be rotatably connected to a sliding member 134. The sliding member 134 may be slidably received in a slot 132 of the scheduling ring 122.
(32) The scheduling ring 122 is rotatable about longitudinal centerline 12 relative to the disk 42 and is operatively coupled with the actuator 126, which is fixed relative to the disk 42. In operation, the actuator 126 rotates the scheduling ring 122 relative to the disk 42. As the scheduling ring 122 rotates, each of the respective sliding members 134 move along a corresponding slot 132 and the angular position of the respective linkage arm 124 changes. As each linkage arm 124 rotates, the corresponding fan blade 40 rotates as well, thus rotating each fan blade 40 about pitch axis P.
(33) In this regard, a position of the scheduling ring 122 dictates a pitch angle 112 of each of the plurality of fan blades 40. Therefore, by rotating the scheduling ring 122 relative to the disk 42, each of the plurality of fan blades 40 rotate about their respective pitch axes P to a corresponding pitch angle 112. Accordingly, for the embodiment depicted, the scheduling ring 122 defines a first range of motion which corresponds to the first pitch range defined by each of the plurality of fan blades 40. Specifically, the first range of motion of the scheduling ring 122 may be a first range of motion relative to the disk 42 (and a pin assembly 140, discussed below). The first pitch range, and thus the first range of motion of the scheduling ring 122, may therefore correspond to a pitch angle 112 for generating forward thrust (or no thrust). For the embodiment depicted, this first range of motion is exhibited in
(34) It should be appreciated, however, that the exemplary actuation assembly 48 depicted in
(35) Referring back to the Figures, it will be appreciated that generating reverse thrust during flight may result in detrimental effects to such flight. Accordingly, the actuation assembly 48 depicted further includes a mechanism for ensuring the scheduling ring 122 does not move past the first range of motion without a positive step being taken to allow for such movement. Specifically, the exemplary scheduling ring 122 depicted defines a plurality of channels 136. The exemplary channels 136 depicted extend generally along the circumferential direction C and each defines a length 138. The length 138 of each channel 136, for the embodiment depicted, corresponds to an allowable range of motion of the scheduling ring 122 during forward flight, i.e., an allowable pitch range for the plurality of fan blades 40 during forward flight. Particularly for the embodiment depicted, the length 138 of each channel 136 represents the first pitch range of the plurality of fan blades 40. Accordingly, for the embodiment depicted, the length 138 of each channel 136 may represent a pitch range in which the plurality of fan blades 40 are configured for generating forward thrust or no thrust. However, in other embodiments, the first pitch range of the fan blades 40 may instead correspond to any other suitable pitch range, as discussed above.
(36) A pin assembly 140 is provided for engaging each of the channels 136 to ensure the scheduling ring 122 is maintained within the first range of motion when, e.g., reverse thrust is not desired. Notably, although for the embodiment depicted a plurality of pin assemblies 140 are provided with the corresponding number of channels 136 defined in the exemplary scheduling ring 122, in other exemplary embodiments, any other suitable number of pin assemblies 140 and channels 136 may be provided.
(37) Referring now also to
(38) The exemplary pin assembly 140 depicted generally includes a pin 142 and a pin body 144. The pin 142 is movable linearly within the pin body 144 between a first position (
(39) As previously stated, however, in at least certain situations, it may be beneficial to for the fan blades 40 to move outside the first pitch range, e.g., to generate an amount of reverse thrust with the fan 38. Accordingly, referring now to
(40) As shown, however, the second range of motion of the scheduling ring 122 is outside of the allowable range provided for by the length 138 of the channels 136 defined in the scheduling ring 122. Accordingly, in order to enter into the second range of motion, the pin 142 of the pin assembly 140 must be moved to the second position, such that the pin 142 is not positioned at least partially within the channel 136 defined by the scheduling ring 122, and thus is not blocking such movement. Accordingly, a retraction system 146 is included for selectively engaging the pin 142 and moving the pin 142 from the first position to the second position. For the embodiment depicted, the retraction system 146 is a hydraulic retraction system utilizing hydraulic pressure to selectively move the pin 142 from the first position to the second position when activated.
(41) For example, referring particularly to
(42) When the retraction system 146 is activated to retract the pin 142, i.e., to move the pin 142 to the second position, the hydraulic fluid line 150 provides pressurized hydraulic fluid to the top chamber 148. The fluid in the top chamber 148 increases a pressure in the top chamber 148, and presses the pin 142 inwardly generally along the radial direction R towards the second position. More specifically, the hydraulic fluid presses an annular flange 152 on the pin 142 inwardly along the radial direction R, moving the pin 142 to the second position.
(43) After selectively engaging the pin 142 and moving the pin 142 to the second position, the pin 142 may be moved back to the first position by disengaging the retraction system 146 and rotating the fan 38. The centrifugal force will move the pin 142 back into the first position. Notably, when the retraction system 146 is not activated, there are no biasing forces pressing the pin 142 into the second position. Accordingly, when the retraction system 146 is not activated, the pin 142 may be moved to the first position with a minimal centrifugal force, such that the pin 142 may be moved to the first position by rotating the fan 38 at relatively low speeds.
(44) It should be appreciated, however, that in other exemplary embodiments, any other suitable retraction system 146 may be provided. For example, in other exemplary embodiments, the retraction system 146 may be an electrical system using an electrical actuator to move the pin 142 from the first position to the second position. Alternatively, the retraction system 146 may be an electromagnetic retraction system. Further, in still other exemplary embodiments, the retraction system 146 may be a pneumatic retraction system. Furthermore, it should be appreciated that although the exemplary pin assembly 140 depicted includes a pin 142 extending linearly between the first position and the second position, in other exemplary embodiments, the pin 142 may instead pivot or rotate between the first position and the second position. Further, although the exemplary pin 142 generally defines a cylindrical shape, in other exemplary embodiments, the pin 142 of the pin assembly 140 may define any other suitable shape allowing the pin 142 to move between the first and second positions.
(45) Moreover, in still other exemplary embodiments, the actuation assembly 48 may instead have a pin assembly 140 interacting with any other suitable actuation member. For example, in other exemplary embodiments, one or more of the linkage arms 124 of the exemplary actuation assembly 48 may define a channel therein. In such an exemplary embodiment, a pin of a pin assembly may be configured to interact with such channel to block movement of the linkage arm 124 relative to the pin past a range defined by the channel, e.g., in much the same manner as described above.
(46) Referring now particularly to
(47) A fan for a gas turbine engine having an actuation assembly in accordance with an exemplary embodiment of the present disclosure may provide for assurances that the plurality of fan blades will not, e.g., move into a pitch range for generating reverse thrust during flight, despite, e.g., a loss of system pressure. Additionally, a fan for a gas turbine engine having an actuation assembly in accordance with an exemplary embodiment of the present disclosure may allow for disengagement of the safety feature immediately upon wheels touching the ground or some other condition after which reverse thrust may be desired. Further, a fan for gas turbine engine having an actuation assembly in accordance with an exemplary embodiment of the present disclosure may allow for the safety feature to be engaged when rotating the fan at relatively low speeds.
(48) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.