Internal combustion engine
11549413 · 2023-01-10
Assignee
Inventors
Cpc classification
F01M11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2013/0038
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2250/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D45/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D45/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An internal combustion engine includes a blow-by gas processing device. A cylinder head cover of the internal combustion engine is provided with a joint portion including a connection port to which a connection pipe is connected and a throttle portion having a passage sectional area smaller than a passage sectional area of the connection port. The joint portion is communicated with an inside of a cylinder head and a space in the joint portion serves as an oil separator. A pressure sensor is connected to the space in the oil separator via a connection passage. The connection passage includes a first pipe, a second pipe, and a chamber including a first connection port to which the first pipe is connected and a second connection port to which the second pipe is connected. The first connection port and the second connection port are open toward the same direction in the chamber.
Claims
1. An internal combustion engine including a blow-by gas processing device that processes blow-by gas that has leaked from a combustion chamber to a crankcase, by causing the blow-by gas to return to an intake passage, wherein: a cylinder head cover is provided with a joint portion including a connection port to which a connection pipe is connected and a throttle portion having a passage sectional area smaller than a passage sectional area of the connection port; the joint portion is communicated with an inside of a cylinder head via the throttle portion, and a space between the throttle portion and the connection port of the joint portion serves as an oil separator that separates oil contained in the blow-by gas; the internal combustion engine includes a pressure sensor that is connected to the space in the oil separator at the joint portion via a connection passage and that detects pressure in the oil separator; the connection passage includes a first pipe connected to the joint portion, a second pipe connected to the pressure sensor, and a chamber including a first connection port to which the first pipe is connected and a second connection port to which the second pipe is connected; and the first connection port and the second connection port are open toward the same direction in the chamber.
2. The internal combustion engine according to claim 1, wherein: an inside of the chamber is a space surrounded by a ceiling, a floor surface, and a side wall; each of the first connection port and the second connection port is provided on the side wall; and the first connection port and the second connection port are open toward the side facing the side wall provided with the first connection port and the second connection port in the chamber.
3. The internal combustion engine according to claim 2, wherein: the first connection port and the second connection port are open toward a common side wall in the chamber; and a distance between the first connection port and the common side wall is shorter than a distance between the second connection port and the common side wall.
4. The internal combustion engine according to claim 2, wherein the second connection port is located vertically above the first connection port in a posture in which the internal combustion engine is mounted.
5. The internal combustion engine according to claim 2, wherein the floor surface is inclined so as to be located vertically downward from the second connection port side toward the first connection port in a posture in which the internal combustion engine is mounted.
6. The internal combustion engine according to claim 1, wherein: the joint portion is provided with a third connection port to which the first pipe is connected; the third connection port is located vertically below the first connection port in the posture in which the internal combustion engine is mounted; and the first pipe is inclined so as to be located vertically upward from the third connection port side toward the first connection port side in the posture in which the internal combustion engine is mounted.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like signs denote like elements, and wherein:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF EMBODIMENTS
(7) Hereinafter, an embodiment of an internal combustion engine will be described with reference to
(8) Configuration of Internal Combustion Engine 90
(9) As shown in
(10) A plurality of cylinders 92 is provided in the cylinder block 91. Each cylinder 92 accommodates a piston 94 that reciprocates in conjunction with the rotation of the crankshaft accommodated in the crankcase 95.
(11) An intake valve and an exhaust valve of the internal combustion engine 90 are assembled to the cylinder head 97. The cylinder head cover 98 attached to the cylinder head 97 covers the camshaft that drives the intake valve and the exhaust valve. The cylinder head cover 98 is made of a resin material. A baffle plate is attached to the cylinder head 97 side of the cylinder head cover 98.
(12) The oil pan 96 stores oil used for lubricating each part of the internal combustion engine 90 and the hydraulic drive mechanism.
(13) The internal combustion engine 90 includes a combustion chamber 93 partitioned by the cylinder 92, the piston 94, and the cylinder head 97. The internal combustion engine 90 includes an intake passage 71 for introducing intake air into the combustion chamber 93. The internal combustion engine 90 is provided with an exhaust passage 78 that exhausts the air-fuel mixture combusted in the combustion chamber 93 as exhaust gas.
(14) The internal combustion engine 90 includes a turbocharger 80. A turbine 82 of the turbocharger 80 is disposed in the exhaust passage 78. A compressor 81 connected to the turbine 82 is disposed in the intake passage 71.
(15) An air cleaner 72 is provided in a portion of the intake passage 71 of the internal combustion engine 90 on the upstream side of the compressor 81. An intercooler 73 is provided in a portion of the intake passage 71 on the downstream side of the compressor 81. A throttle valve 74 is provided in a portion of the intake passage 71 on the downstream side of the intercooler 73. Further, an intake manifold 75 is provided in a portion of the intake passage 71 on the downstream side of the throttle valve 74. The intake manifold 75 is connected to the cylinder head 97.
(16) The intake air that has passed through the intake manifold 75 is introduced into the combustion chamber 93 via an intake port 76 provided in the cylinder head 97. The cylinder head 97 is provided with an exhaust port 77 for exhausting exhaust gas from the combustion chamber 93. The exhaust gas discharged from the combustion chamber 93 is discharged to the exhaust passage 78 through the exhaust port 77.
(17) Blow-by Gas Processing Device 30
(18) A blow-by gas processing device 30 included in the internal combustion engine 90 includes a blow-by gas passage 49 that connects the crankcase 95 and the intake passage 71, and causes the blow-by gas that has leaked from the combustion chamber 93 to the crankcase 95 to return to the intake passage 71.
(19) The blow-by gas processing device 30 includes a first separator 43 provided in the blow-by gas passage 49 as an oil separator for separating the oil contained in the blow-by gas. The first separator 43 is provided on the cylinder head cover 98. The first separator 43 is connected to the intake manifold 75 of the intake passage 71 by a blow-by gas discharge pipe 47. As the blow-by gas discharge pipe 47, a rubber hose, a resin pipe, or the like can be used. The blow-by gas discharge pipe 47 is provided with a positive crankcase ventilation (PCV) valve 48 that opens and closes to enable and disable the communication between the first separator 43 and the intake manifold 75. The PCV valve 48 opens when the pressure in the intake manifold 75 is lower than the pressure in the first separator 43 to allow the first separator 43 and the intake manifold 75 to communicate with each other.
(20) The blow-by gas processing device 30 includes a suction passage 41 for introducing the blow-by gas in the crankcase 95 into the first separator 43. The suction passage 41 is provided in the cylinder block 91 and the cylinder head 97. The suction passage 41 is provided with a pre-separator 42 that separates oil from the blow-by gas passing through the suction passage 41.
(21) The blow-by gas processing device 30 includes a connection pipe 31 for introducing fresh air from the intake passage 71 into the crankcase 95. As the connection pipe 31, a rubber hose, a resin pipe, or the like can be used. One end of the connection pipe 31 is connected to a portion of the intake passage 71 between the air cleaner 72 and the compressor 81. The other end of the connection pipe 31 is connected to a second separator 32 serving as an oil separator provided on the cylinder head cover 98. The second separator 32 is partitioned by the cylinder head cover 98 and the baffle plate. The second separator 32 includes a joint portion 10 for connecting the connection pipe 31. A pressure sensor 54 for detecting the pressure in the connection pipe 31 is connected to the joint portion 10 via a connection passage 60.
(22) The connection passage 60 includes a first pipe 61 connected to the joint portion 10, a second pipe 62 connected to the pressure sensor 54, and a chamber 63 to which the first pipe 61 and the second pipe 62 are connected.
(23) The detection signal of the pressure sensor 54 is input to a control device of the internal combustion engine 90. The control device detects the pressure in the connection pipe 31 based on the detection signal of the pressure sensor 54, and detects an abnormality in the connection pipe 31 when the fluctuation of the pressure becomes larger than the specified range.
(24) The cylinder block 91 is provided with a communication passage 99 that communicates with the crankcase 95. The intake passage 71 and the crankcase 95 are connected to each other via the connection pipe 31, the second separator 32, and the communication passage 99. In the following, the passage including the connection pipe 31 and connecting the intake passage 71 and the crankcase 95 may be referred to as a “fresh air introduction passage”.
(25) The blow-by gas processing device 30 includes an ejector 50 that generates a negative pressure as the turbocharger 80 is driven. The ejector 50 includes an ejector body 51 connected to the first separator 43. A first intake circulation passage 52 and a second intake circulation passage 53 are connected to the ejector body 51. The first intake circulation passage 52 is connected to a portion of the intake passage 71 between the compressor 81 and the intercooler 73, and the second intake circulation passage 53 is connected to a portion of the intake passage 71 between the air cleaner 72 and the compressor 81. The connection portion between the second intake circulation passage 53 and the intake passage 71 is located on the downstream side of the connection portion between the connection pipe 31 and the intake passage 71. The ejector body 51 includes a nozzle portion 51A that injects intake air supplied through the first intake circulation passage 52 to the second intake circulation passage 53 side. A diffuser portion 51B that gradually expands the air flow path is provided in the ejector body 51 on the second intake circulation passage 53 side with respect to the nozzle portion 51A. The ejector 50 is composed of the ejector body 51, the first intake circulation passage 52, and the second intake circulation passage 53.
(26) When the internal combustion engine 90 is not operated in the turbocharging region and the pressure in the intake manifold 75 is lower than the pressure in the first separator 43, the PCV valve 48 is opened and the blow-by gas in the first separator 43 is introduced into the intake passage 71. At this time, the blow-by gas in the crankcase 95 is drawn into the first separator 43 through the suction passage 41. Further, the intake air is drawn into the crankcase 95 from the intake passage 71 through the fresh air introduction passage.
(27) On the other hand, when the internal combustion engine 90 is operated in the turbocharging region, the intake air that has flowed into the first intake circulation passage 52 from the downstream side of the compressor 81 in the intake passage 71 is returned to the upstream side of the compressor 81 through the ejector body 51 and the second intake circulation passage 53. When the intake air passes through the nozzle portion 51A of the ejector body 51, a negative pressure is generated inside the ejector body 51. At this time, the ejector 50 sucks the blow-by gas in the crankcase 95 via the first separator 43. Then, the ejector 50 discharges the blow-by gas that has passed through the diffuser portion 51B, to the intake passage 71 via the second intake circulation passage 53.
(28) When the internal combustion engine 90 is operated in the turbocharging region, the pressure of the blow-by gas that leaks from the combustion chamber 93 to the crankcase 95 is relatively high. When the pressure in the crankcase 95 is higher than the internal pressure in the portion of the intake passage 71 to which the connection pipe 31 is connected, the blow-by gas in the crankcase 95 flows into the intake passage 71 via the fresh air introduction passage. Even when the internal combustion engine 90 is not operated in the turbocharging region, for example, when the throttle valve 74 is fully open, the blow-by gas that has leaked from the combustion chamber 93 to the crankcase 95 may flow into the intake passage 71 via the fresh air introduction passage.
(29) Connection Passage 60
(30) The connection passage 60 will be described in detail with reference to
(31)
(32) As shown in
(33) As shown in
(34) As shown in
(35) As shown in
(36) The second pipe 62 is connected to the second connection port 67. As shown in
(37) As shown in
(38) As shown by the broken line in
(39) As shown in
(40) On the other hand, the lower end portion of the side wall 65B in
(41) As shown in
(42) In
Operation of Present Embodiment
(43) The internal combustion engine 90 includes the joint portion 10 to which the pressure sensor 54 is connected and in which the third connection port 23 is provided further on the connection port 25 side than the throttle portion 13. Therefore, when the connection pipe 31 is disconnected or damaged, the portion provided with the third connection port 23 is opened to the atmosphere, and the detected value of the pressure sensor 54 tends to fluctuate so as to approach the atmospheric pressure. That is, when an abnormality occurs in the connection pipe 31, the abnormality can be detected by the fluctuation of the detection value of the pressure sensor 54.
(44) Intake pulsation occurs during the operation of the internal combustion engine 90. The pressure sensor 54 is connected to the joint portion 10 via the first pipe 61, the chamber 63, and the second pipe 62. Therefore, even when the intake pulsation propagates to the joint portion 10, the intake pulsation is mitigated when passing through the chamber 63. Further, the first connection port 66 and the second connection port 67 are open toward the same direction in the chamber 63. Therefore, the intake pulsation propagated into the chamber 63 through the first pipe 61 first propagates in the direction away from the second connection port 67. Therefore, it is difficult for the intake pulsation to propagate to the second connection port 67.
(45) Further, the pressure wave that has propagated into the chamber 63 through the first connection port 66 tends to be attenuated when colliding with the side wall of the chamber 63. According to the configuration of the above embodiment, by causing the pressure wave that has propagated through the first connection port 66 to collide with the side wall 65G to attenuate the pressure wave, the influence of the intake pulsation on the pressure value detected by the pressure sensor 54 can be mitigated.
Effect of Present Embodiment
(46) (1) Since the chamber 63 having a wide space is provided partway through the connection passage 60, the intake pulsation that has propagated into the chamber 63 through the first pipe 61 is less likely to propagate to the second connection port 67. Therefore, it is possible to suppress fluctuations in the pressure value detected by the pressure sensor 54 from occurring due to the influence of the intake pulsation. As a result, by monitoring the pressure value detected by the pressure sensor 54, it is possible to appropriately detect an abnormality in the connection pipe 31.
(47) (2) Since the first connection port 66 and the second connection port 67 are open toward the same direction in the chamber 63, the intake pulsation that has propagated into the chamber 63 through the first pipe 61 is less likely to propagate to the second connection port 67.
(48) (3) By causing the pressure wave that has propagated through the first connection port 66 to collide with the side wall 65G to attenuate the pressure wave, the influence of the intake pulsation on the pressure value detected by the pressure sensor 54 can be mitigated.
(49) (4) The shorter the distance between the first connection port 66 and the side wall facing the first connection port 66, the more likely the pressure wave is attenuated by colliding with the side wall. However, if the second connection port 67 is also located near the side wall, the pressure wave that has collided with the side wall and bounced off is likely to enter the second connection port 67.
(50) In this view, as in the above configuration, when the first connection port 66 is near the side wall 65G facing the first connection port 66, but the second connection port 67 is distanced from the side wall 65G, the influence of the pressure wave bouncing off from the side wall 65G can be suppressed. Therefore, the pressure wave that has propagated from the first connection port 66 into the chamber 63 can be caused to collide with the side wall 65G to effectively mitigate the influence of the intake pulsation.
(51) (5) The blow-by gas contains oil mist and water. If oil or water derived from such oil mist or water adheres to the pressure sensor 54, the detection sensitivity of the pressure sensor 54 will decrease. According to the configuration of the above embodiment, the second connection port 67 is located vertically above the first connection port 66. Therefore, even if oil or water enters the chamber 63 through the first connection port 66 along the flow of the blow-by gas, the oil or water is unlikely to reach the second connection port 67. It is thus possible to suppress oil and water from adhering to the pressure sensor 54.
(52) (6) When the oil mist or water that has entered the chamber 63 collides with the wall surface of the chamber 63 and is separated from gas, the oil mist or water becomes droplets and drips onto the floor surface 64 of the chamber 63. According to the configuration of the above embodiment, since the floor surface 64 is inclined toward the first connection port 66, the oil or water that has dripped onto the floor surface 64 flows down toward the first connection port 66 due to its own weight. Therefore, the water or oil generated in the chamber 63 can be discharged from the first connection port 66.
(53) (7) In the configuration of the above embodiment, the first pipe 61 is inclined so as to be located vertically upward from the third connection port 23 side toward the first connection port 66 side. That is, the first pipe 61 has an upward slope from the third connection port 23 toward the first connection port 66. Therefore, even if oil or water enters the first pipe 61 from the third connection port 23 along the flow of the blow-by gas, the oil or water flows down in the first pipe 61 due to its own weight and easily returns to the joint portion 10.
(54) (8) Further, when oil or water in the chamber 63 is discharged from the first connection port 66 into the first pipe 61, the oil or water flows down in the first pipe 61 and is easily discharged to the joint portion 10. This makes it possible to suppress the oil and water from adhering to the pressure sensor 54.
(55) Modifications
(56) The present embodiment can be modified and implemented as follows. The present embodiment and modification examples described below may be carried out in combination of each other within a technically consistent range. The configuration in which the pressure sensor 54 is connected to the joint portion 10 via the connection passage 60 in the above embodiment can also be applied to other pipes connecting the cylinder head cover 98 and the intake passage 71. For example, the configuration can be applied to the blow-by gas passage 49. Specifically, the same configuration as that of the above embodiment can be applied to the joint portion for attaching the blow-by gas discharge pipe 47 to the first separator 43. In this case, the pressure sensor 54 detects an abnormality in the blow-by gas discharge pipe 47. In the above embodiment, an example in which the floor surface of the joint portion 10 is inclined toward the throttle portion 13 is shown, but the floor surface does not need to be inclined. In the above embodiment, an example in which the floor surface 64 of the chamber 63 is inclined is shown, but the floor surface 64 does not need to be inclined. Although an example in which the third connection port 23 is located vertically below the first connection port 66 is shown, such a positional relationship does not necessarily need to be adopted. For example, the third connection port 23 and the first connection port 66 may be arranged horizontally. Although an example in which the second connection port 67 is located vertically above the first connection port 66 is shown, such a positional relationship does not necessarily need to be adopted. For example, the second connection port 67 and the first connection port 66 may be arranged horizontally. Further, the second connection port 67 may be located vertically below the first connection port 66. An example in which the distance D1 between the first connection port 66 and the side wall 65G is shorter than the distance D2 between the second connection port 67 and the side wall 65G is shown. However, the relationship in terms of the magnitude of the distance from each connection port to the side wall does not necessarily need to be such a relationship. An example in which the first connection port 66 and the second connection port 67 are open toward the side wall 65G is shown. That is, an example in which the first connection port 66 and the second connection port 67 are open toward a common side wall is shown. However, the side wall facing the opening of the first connection port 66 and the side wall facing the opening of the second connection port 67 may be different. It is only necessary that at least the first connection port 66 and the second connection port 67 face the same direction in the chamber 63. The internal combustion engine 90 in the above embodiment includes the turbocharger 80, but the turbocharger 80 is not an essential configuration. Even in the internal combustion engine 90 that does not include the turbocharger 80, the abnormality of the connection pipe 31 can be detected by the pressure sensor 54 as in the above embodiment. Even in the internal combustion engine 90 that does not include the turbocharger 80, when the throttle valve 74 is fully open, the blow-by gas that has leaked from the combustion chamber 93 to the crankcase 95 may flow into the intake passage 71 via the fresh air introduction passage. The internal combustion engine 90 in the above embodiment is configured to generate a negative pressure by the ejector 50 and discharge the blow-by gas to the intake passage 71 when the internal combustion engine 90 is operated in the turbocharging region. However, the ejector 50 can be omitted. In this case, when the internal combustion engine 90 is operated in the turbocharging region, the blow-by gas can be discharged to the intake passage 71 through the fresh air introduction passage.