VSI CRUSHER BEARING CARTRIDGE

Abstract

A bearing cartridge and a retaining ring for a bearing cartridge arranged to support a rotatable main shaft of a vertical shaft impact (VSI) crusher. The retaining ring is formed as a single piece ring positionable radially between a drum forming part of a mainframe of the VSI crusher and a region of the main shaft of the crusher.

Claims

1. A bearing cartridge arranged to support a rotatable main shaft of a vertical shaft impact crusher, the cartridge comprising: an elongate housing defining an internal chamber arranged to receive a part of the main shaft of the crusher; an annular flange projecting radially outward from the housing at or towards a first axial end of the housing to seat within an annular neck of a frame part of the crusher; and a retaining ring releasably mountable to an external facing surface of the housing at or towards a second axial end of the housing to seat within an annular skirt of the frame part, wherein the retaining ring is a single piece ring extending radially between the skirt and the housing.

2. The cartridge as claimed in claim 1, wherein an external facing surface of the ring is in contact with a radially inward facing surface of the skirt and a radially inward facing surface of the ring is in contact with the external facing surface of the housing such that the ring extends completely between the skirt and the housing.

3. The cartridge as claimed in claim 1, further comprising bolt bores extending axially through the ring arranged to receive bolts to releasably secure the ring to the skirt.

4. The cartridge as claimed in claim 3, further comprising at least one axially extending pilot bore separate from the bolt bores and arranged to receive axially a release screw or bolt.

5. The cartridge as claimed in claim 1, wherein the ring includes an external facing surface that is divided axially to have a first axial section having an outside diameter and a second axial section having an outside diameter, the outside diameter of the second axial section being greater than the outside diameter of the first section.

6. The cartridge as claimed in claim 5, wherein the outside diameter of the second section is approximately equal to an inside diameter of an inward facing surface of the skirt such that the ring is securable within the skirt by an interference friction fit.

7. The cartridge as claimed in claim 1, wherein the ring is a split ring having a discontinuation or break in a circumferential direction around the ring to enable the ring to be expanded radially.

8. The cartridge as claimed in claim 1, wherein the ring is not split or divided in a radial direction.

9. The cartridge as claimed in claim 1, wherein the ring is a non-ferrous metal.

10. The ring as claimed in claim 1, wherein the ring is a polymer material.

11. The ring as claimed in claim 10, wherein the ring is a polyamide based material.

12. The ring as claimed in claim 11, wherein the ring is nylon.

13. A vertical shaft impact crusher comprising: a rotatable main shaft; a mainframe; and a bearing cartridge arranged to support the main shaft, the cartridge including an elongate housing defining an internal chamber arranged to receive a part of the main shaft of the crusher, an annular flange projecting radially outward from the housing at or towards a first axial end of the housing to seat within an annular neck of the mainframe, and a retaining ring releasably mountable to an external facing surface of the housing at or towards a second axial end of the housing to seat within an annular skirt of the mainframe, wherein the retaining ring is a single piece ring extending radially between the skirt and the housing.

14. The crusher as claimed in claim 13, wherein the mainframe includes the annular neck and the annular skirt the mainframe further comprising a drum connecting axially the annular neck and the skirt, wherein the housing extends within the drum axially between the annular neck and the skirt.

15. The crusher as claimed in claim 13, wherein the ring is mounted substantially at a same axial position as a bearing assembly located radially between the housing and the main shaft of the crusher.

16. A bearing cartridge arranged to support a rotatable main shaft of a vertical shaft impact crusher, the cartridge comprising: an elongate housing defining an internal chamber; an annular flange projecting radially outward from the housing at or towards a first axial end of the housing; and a retaining ring releasably mountable to an external facing surface of the housing at or towards a second axial end of the housing, wherein the retaining ring is a single piece ring extending radially around the housing.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0023] A specific implementation of the present invention will now be described, by way of example only, and with reference to the accompanying drawings in which:

[0024] FIG. 1 is an external perspective view of part of a bearing cartridge to support a main shaft within a vertical shaft impact (VSI) crusher according to a specific implementation of the present invention;

[0025] FIG. 2 is a cross sectional perspective view of the bearing cartridge of FIG. 1;

[0026] FIG. 3 is an external perspective view of the bearing cartridge of FIG. 2;

[0027] FIG. 4 is an elevated perspective view of a retaining ring to support the mounting of the bearing cartridge of FIG. 3 at a frame part of a VSI crusher according to the specific implementation of the present invention;

[0028] FIG. 5 is an external perspective side view of the retaining ring of FIG. 4;

[0029] FIG. 6 is a magnified cross sectional perspective view of a lower region of the bearing cartridge of FIG. 2.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENT OF THE INVENTION

[0030] Referring to FIGS. 1 to 3, a vertical shaft impact (VSI) crusher comprises a main shaft 15 that supports a rotor (not shown) mounted within a crushing chamber and surrounded by a retained and compacted bed of material or crushing anvils (not shown). Material to be crushed is fed vertically downward onto the rotor (rotating at high speed) that propels radially outward the feed material onto the compacted bed of material where it is crushed and discharged from the crusher. Main shaft 15 is aligned generally vertically on a central axis 17. The rotational mounting of main shaft 15 is provided by a bearing cartridge, indicated generally by reference 10 positioned at a lower region of the VSI crusher. The cartridge 10 encapsulates a majority of the length of the main shaft 15 and is in turn mounted at a mainframe 11 of the crusher. In particular, the mainframe 11 may be considered to comprise a support drum indicated generally by reference 12 centred on axis 17 and having an axially upper annular neck 13 and an axially lower annular skirt 14 provided at respective axial ends of drum 12. Bearing cartridge 10 is mounted internally to sit within drum 12 (and neck 13 and skirt 14). Drum 12 is stabilised at mainframe 11 via four wings 20 that extend axially along drum 12 from neck 13 to skirt 14. Each wing 20 also projects radially outward from drum 12 so as to provide a set of radially projecting spokes that maintain drum 12 and bearing cartridge 10 in a rotationally locked position at mainframe 11 so as to fully support and stabilise the rotational movement of main shaft 15 about axis 17. Internal components of the bearing cartridge 10 are sealed within the cartridge 10 by a first end cap 16 positioned at an upper axial end of cartridge 10 and a corresponding second end cap 34 positioned at an opposed second axially lower end of the bearing cartridge 10. Cartridge 10 is secured to mainframe 11 via specific attachment to annular neck 13 via a set of attachment bolts 18. A corresponding set of attachment bolts 33 secure the mounted position of bearing cartridge 10 at the lower annular skirt 14.

[0031] Referring to FIGS. 2 and 3, cartridge 10 comprises an elongate cylindrical housing 45 having a radially external facing surface 30 and a radially internal facing surface 31. Housing 45 comprises an axial upper first end 24 (positioned approximately at annular neck 13) and an axial lower second end 25 (positioned approximately at annular skirt 14). An internal chamber 32 is defined by housing internal facing surface 31 with chamber 32 extending axially between the first and second ends 24, 25. An annular flange 21 projects radially outward from housing 45 at (or immediately inward) of the first axial end 24. Flange 21 projects radially outward from housing 45 approximately by a distance greater than a radial thickness of housing 45 along the majority of its axial length between ends 24, 25. Flange 21 comprises a radially outward facing surface 23. Annular neck represents an increased diameter section of housing 45 and is also generally cylindrical to define an internal cylindrical pocket having an annular radially inward facing surface 23 and an annular base surface 52. The inward facing surface 22 is aligned parallel to housing inward facing surface 31 and axis 17 whilst base surface 52 is aligned perpendicular to surfaces 22, 31 and axis 17. Flange 21 comprises a corresponding annular radially outward facing surface 23 having an outside diameter and shape profile corresponding and complementary to that of the inward facing surface 22 of neck 13. Flange 21 also comprises a downward facing annular end surface 53 to mate in abutted contact with the base surface 52 of neck 13. Accordingly, housing 45 is capable of being seated and mounted at mainframe 11 (and drum 12) via abutment contact between flange surfaces 23 and 53 with neck surfaces 22 and 52, respectively. Housing 45 is axially and rotationally locked at drum 12 and crusher mainframe 11 via attachment bolts 18 that extend through flange 21 and annular neck 13. Internal chamber 32 is sealed at its axial upper end by a set of labyrinth seals 50 defined by end cap 16. Similarly, internal chamber 32 is sealed at its axially lower end via a corresponding set of labyrinth seals 51 defined by lower end cap 34. A main length of housing 45, extending axially between neck 13 and skirt 14, is positioned in near touching contact with a radially inward facing surface 19 of drum 12. Due to this small clearance, housing 45 is capable of being inserted and extracted axially within drum 12 once bolts 18 have been released from their clamping position at annular neck 13. Wings 20 project radially outward and in contact with drum external facing surface 30 with respective upper and lower regions of each wing 20 placed in abutment contact with neck 13 and skirt 14.

[0032] Referring to FIGS. 2 and 6, the axial and radial mounting of bearing cartridge 10 at drum 12 and mainframe 11 is further provided by a retaining ring 35 positioned to sit radially between skirt 14 and housing 45. Annular skirt 14 comprises a very similar shape and configuration to annular neck 13 and is formed as a larger diameter axial extension of the main length of drum 12. In particular, annular skirt 14 comprises an annular radially inward facing surface 29 extending parallel to axis 17 and a corresponding end surface 53 aligned perpendicular to surface 29 and axis 17. The right angle surfaces 29, 53 define an annular pocket between skirt 14 and an axially lower region of housing 45 immediately inward of housing lower end 25. Retaining ring 35 is accommodated within the pocket of skirt 14 and in abutment contact with the radially outward facing surface 30 of housing 45, the radially inward facing surface 29 and end surface 53 of skirt 14. Retaining ring 35 is secured axially and is radially locked at skirt 14 via a set of attachment bolts 33 extending axially through ring 35 and skirt 14. Ring 35 comprises a radially outward facing surface indicated generally by reference 28 configured to abut in close fitting frictional fit against the skirt inward facing surface 29. Ring 35 further comprises a first annular end face 37 configured to abut skirt end surface 53. Ring 35 further comprises a radially inward facing annular surface 36 configured to abut (in close frictional fit) the housing radially outward facing surface 30. Accordingly, ring 35 is dimensioned to sit completely within the pocket defined axially and radially between skirt 14 and housing 45.

[0033] Referring to FIGS. 4 and 5, ring 35 is formed as a single piece component in which ring 35 comprises a single body that extends continuously radially between skirt inward facing surface 29 and housing external facing surface 30. That is, the body of ring 35 is continuous and unbroken between its radially outward facing surface 28 and its radially inward facing surface 36. According to the specific implementation, the outward and inward facing surfaces 28, 36 are parallel to one another. Faces 36, 38 are terminated at respective upper and lower ends by respective end faces 37, 38 with face 37 being upward facing and face 38 being downward facing when ring 35 is mounted in position radially between skirt 14 and housing 45. Eight bore holes 39 extend axially through ring 35 between end faces 37, 38 to receive attachment bolts 33. Bore holes 39 are distributed uniformly in a circumferential direction around axis 17. Ring 35 further comprises a pair of pilot bores 40 positioned in a circumferential direction between a pair of neighbouring bore holes 39. Pilot bores 40 comprise a respective smaller diameter to the main bore holes 39 and are configured to receive release or pilot pins, screws or bolts that may be axially advanced into retaining ring 35 once the primary bolts 33 are withdrawn so as to abut onto skirt end surface 53 and facilitate axial extraction of ring 35 from between the skirt 14 and housing 45.

[0034] The single body of ring 35 is broken or discontinuous in a circumferential direction such that ring 35 may be considered to be a split ring having a first end 41a and a second end 41b in a circumferential direction. The respective first and second ends 41a, 41b are positioned opposed to one another to define a gap region 55. Such a configuration is advantageous to facilitate installation of ring 35 into the pocket between skirt 14 and housing 45. In particular, a suitable tool (e.g., a screwdriver) may be inserted into gap region 55 so as to spread ring 35 slightly to allow it to pass axially over end plate 34 at to slide axially over housing 45 into position within the skirt pocket.

[0035] Ring radially outward facing surface 28 is divided into a first axial upper section 42 and a second axial lower section 43. Each section 42, 43 is separated axially by a shoulder transition section 44. First section 42 comprises a first outside diameter (OD) and second section 43 comprises a second OD being greater than that of the first section 42. Accordingly, transition section 44 is formed as a shoulder that provides a tapering OD transition from the smaller OD of first section 42 to the larger OD of second section 43. The dual OD configuration of ring 35 facilitates insertion of the ring 35 into the pocket between skirt 14 and housing 45 whilst also facilitating an axial and radial secure fit of ring 35 between cartridge 10 and drum 12. Such a configuration is advantageous during initial assembly and final disassembly procedures as ring 35 once introduced into internal region of skirt 14 is self-retaining at drum 12 so as to greatly facilitate manual introduction and tightening of bolts 33 within the confined space at the lower region the VSI crusher. According to the specific implementation, an axial length of first axial section 42 is greater than that of second axial section 43 such that a majority of the axial length of ring 35 between faces 37 and 38 may be introduced into the internal region of skirt 14 before second section 43 is forced into abutment contact against skirt inward facing surface 29 to frictionally hold ring 35 about housing 45. Advantageously, ring 35 is formed from a thermoplastic polymer material having an appropriate hardness and plasticity (malleability) to greatly facilitate installation, extraction and the axial and radial support of bearing cartridge 10 at drum 12. In particular, and according to the specific implementation, ring 35 comprises a nylon material having a Shore D hardness (at 22 C.) in a range 70 to 90 according to International Standard ASTM D2240. Additionally, ring 35 may comprise a compressive strength (10% deformation, 22 C.) of 80 to 90 MPa according to ASTM D695. A thermoplastic material is advantageous to withstand higher operating temperatures as housing 45 is heated by the frictional contact of the internal bearings 26, 27 mounted within chamber 32. Additionally, ring 35 exhibits minimal expansion and thermal transfer between housing 45 and mainframe 11. The deformation characteristic of ring 35 is further beneficial to absorb the vibrational forces received from housing 45 due to the rotational motion of main shaft 15 and bearings 26, 27. The material choice of ring 35 is further advantageous to avoid seizing within the skirt 14 and at the external surface 30 of housing 45.

[0036] By forming ring 35 as a single piece body to bridge completely the pocket between skirt surface 29 and housing surface 30, ring 35 eliminates the risk and occurrence of the ring unintentionally compressing radially onto housing external facing surface 30 which may otherwise act to radially compress the region of housing 45 at the axial position of skirt 14 and reduce the running clearance of bearings 26 and 27. As will be appreciated, bearings 26 and 27 typically comprise thrust and roller bearings which require a predetermined radial clearance between main shaft 15 and housing internal facing surface 31. Whilst ring 35 is capable of being clamped axially to skirt 14, it is configured to expand radially to only a small extent sufficient to achieve a frictional lock against housing external facing surface 30 and skirt internal facing surface 29 as bolts 33 are tightened.

[0037] Advantageously, the present bearing cartridge 10 is axially and rotationally locked at drum 12 exclusively via flange 21 and annular neck 13. That is, ring 35 whilst being radially locked at annular skirt 14 is incapable of being rotationally coupled/locked at the external facing surface 30 of housing 45. In particular, ring 35 is independently rotationally mounted at housing 45. That is, ring 35 advantageously provides support and stabilisation of housing 45 within drum 12 to prevent lateral (radial) movement of housing 45 at its lower end 25 relative to drum 12. Effectively, bearing cartridge 10 is suspended axially from and rotationally locked to drum 12 exclusively via the seating and clamping of flange 21 at neck 13.