MULTI-PROCESS DETACHABLE HEAT EXCHANGER AND DEDICATED HEAT EXCHANGE PLATE THEREOF
20190310023 ยท 2019-10-10
Assignee
Inventors
Cpc classification
F28F11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The disclosure relates to a multi-pass removable plate heat exchanger without a need of arranging interfaces or connections on a mobile pressure plate, and a specific heat transfer plate therefor. The heat transfer plate has a plurality of lateral regions, where a plurality of mutually communicative lateral-pass partitions or mutually isolated pass partitions are formed with specially shaped gaskets. With such kind of heat transfer plates, a multi-pass removable plate heat exchanger without a need of arranging interfaces or nozzles on the mobile pressure plate may be constructed. The disclosure further relates to a specially shaped gasket to allow construction of a multi-pass removable plate heat exchanger without a need of arranging interfaces or nozzles on the mobile pressure plate. The multi-pass removable plate heat exchanger comprises a fixed pressure plate, a mobile pressure plate, and a plate pack where a plurality of the heat transfer plates configured with corresponding gaskets are assembled to form alternating cold and hot fluid flow channels.
Claims
1-20. (canceled)
21. A multi-pass removable plate heat exchanger, comprising: a fixed pressure plate; a mobile pressure plate; and a plate pack sandwiched between the fixed pressure plate and the mobile pressure plate via clamp bolts, wherein the plate pack comprises a plurality of lateral-pass plates configured with specially shaped sealing gaskets to form two or more successively communicating lateral partitions on each lateral-pass plate, and wherein the lateral-pass plates are assembled to form the plate pack with mutually alternating cold and heat fluid flow channels, the number of passes on the multi-pass removable plate heat exchanger being equal to the number of lateral partitions on each lateral-pass plate.
22. The multi-pass removable plate heat exchanger according to claim 21, wherein connections are only arranged on the fixed pressure plate, without a need of arranging connections on the mobile pressure plate.
23. The multi-pass removable plate heat exchanger according to claim 22, wherein the lateral-pass plate has typically two, three or four lateral partitions.
24. The multi-pass removable plate heat exchanger according to claim 23, wherein a structure of the sealing gasket is configured such that fluid in the lateral partitions of two adjacent heat transfer plates has opposite flow directions, therefore achieving counter-current flow configuration.
25. The multi-pass removable plate heat exchanger according to claim 24, wherein: on each lateral-pass plate, the middle portion of sealing gasket has one or more openings configured as flow baffles for changing the flow directions of the fluid in two adjacent lateral partitions, the number of the openings and the number of the lateral partitions satisfying the following relationship: S2=S11, where S1 denotes the number of the lateral partitions and S2 denotes the number of the openings.
26. The multi-pass removable plate heat exchanger according to claim 25, wherein: when the number of lateral partitions is even, inlet corner ports arranged on the lateral-pass plate for the fluid to pass through are disposed at a same end of the plate as outlet corner ports thereof; and when the number of the lateral partitions is an odd number other than 1, the inlet corner ports for the fluid and the outlet corner ports are disposed at opposite ends of the lateral-pass plate.
27. A multi-pass removable plate heat exchanger, comprising: a fixed pressure plate, a mobile pressure plate, and a plate pack sandwiched between the fixed pressure plate and the mobile pressure plate via clamp bolts, wherein the plate pack comprises one group of lateral-pass plates configured with specially shaped first sealing gaskets to form on each plate two successively communicating lateral partitions, and (N1) groups of lateral-partition plates configured with specially shaped second sealing gaskets to form on each plate two mutually isolated lateral partitions, the lateral-pass plates and the lateral-partition plates being assembled to form the plate pack with mutually alternating cold and heat fluid flow channels, the total number of passes of the multi-pass removable plate heat exchanger being 2N, where N is a natural number greater than or equal to 2.
28. The multi-pass removable plate heat exchanger according to claim 27, wherein connections are only arranged on the fixed pressure plate, without a need of arranging connections on the mobile pressure plate.
29. The multi-pass removable plate heat exchanger according to claim 27, wherein the lateral-pass plates are applied to the two passes immediately adjacent to the mobile pressure plate, and the lateral-partition plates are applied to all other passes.
30. The multi-pass removable plate heat exchanger according to claim 29, wherein a structure of the first sealing gasket is configured such that fluid in the lateral partitions of two adjacent heat transfer plates has counter-current flow when flowing; a structure of the second sealing gasket is configured such that fluid in the two isolated lateral partitions of two adjacent heat transfer plates has counter-current flow when flowing.
31. The multi-pass removable plate heat exchanger according to claim 30, wherein the first sealing gasket has one opening in interior area configured for changing the flow directions of the fluid in the two adjacent lateral partitions.
32. The multi-pass removable plate heat exchanger according to claim 31, wherein the lateral-pass plate is 2-pass plate, and specifically on the 2-pass lateral-pass plate, an inlet corner port for the fluid is disposed at a same end of the plate as an outlet corner port for the fluid.
33. A heat transfer plate dedicated for the multi-pass removable plate heat exchanger according to claim 21, wherein the heat transfer plate is a lateral-pass plate, flat groove patterns being provided at the periphery and in the interior of the lateral-pass plate for configuring sealing gaskets to thereby form two or more successively communicative lateral partitions.
34. A heat transfer plate dedicated for the multi-pass removable plate heat exchanger according to claim 27, wherein the heat transfer plate is a lateral-pass plate or a lateral-partition plate, first flat groove patterns being provided at the periphery and in the interior of the lateral-pass plate for configuring sealing gaskets to thereby form two successively communicative lateral partitions; and wherein second flat groove patterns being provided at the periphery and in the interior of the lateral-partition plate for configuring second sealing gaskets to thereby form two mutually isolated lateral partitions.
35. The heat transfer plate dedicated for the multi-pass removable plate heat exchanger according to claim 33, wherein the heat transfer plate may obtain different thermal-hydraulic performance through variations in plate geometrical profiles, and wherein the heat transfer plates with different geometrical profiles may further be arranged within a same plate pack in a hybrid fashion.
36. The heat transfer plate dedicated for the multi-pass removable plate heat exchanger according to claim 34, wherein the heat transfer plate may obtain different thermal-hydraulic performance through variations in plate geometrical profiles, and wherein the heat transfer plates with different geometrical profiles may further be arranged within a same plate pack in a hybrid fashion.
37. The heat transfer plates specific for the multi-pass removable plate heat exchanger according to claim 35, wherein variations in geometrical profiles may include, but are not limited to, varying chevron corrugation angles, circular or irregular dimples, studs, or other structures for enhancing heat transfer efficiency.
38. The heat transfer plate specific for the multi-pass removable plate heat exchanger according to claim 33, wherein sealing and/or partitioning functionalities of the sealing gaskets may be partially or completely replaced by other sealing structures or mechanisms.
39. The heat transfer plate specific for the multi-pass removable plate heat exchanger according to claim 34, wherein sealing and/or partitioning functionalities of the sealing gaskets may be partially or completely replaced by other sealing structures or mechanisms.
40. The heat transfer plate specific for the multi-pass removable plate heat exchanger according to claim 38, wherein the other sealing structures and mechanisms may include, but are not limited to, brazing, welding, diffusion bounding or mechanical contact sealing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Hereinafter, the present disclosure will be described through examples with reference to the accompanying drawings, wherein:
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DETAILED DESCRIPTION
[0047] Hereinafter, the technical contents, structural features, and achieved technical objects and effects of the preferred embodiments of the present disclosure will be illustrated in detail with reference to the accompanying drawings.
[0048] The present disclosure overcomes the following technical bias regarding a multi-pass plate heat exchanger: the multi-pass plate heat exchanger needs to arrange inlet and outlet interfaces for cold and hot fluids, as well as the connections therefor, at two opposite sides of the fixed pressure plate and mobile pressure plate of a heat exchanger. This technical bias is extensively seen in prior technical literatures describing multi-pass heat exchangers, but the Inventor of the present disclosure fundamentally overthrows this technical bias through innovative technical solutions. A heat transfer plate for a multi-pass removable plate heat exchanger according to the present disclosure has a plurality of lateral partitions, which, in combination with specially shaped gaskets, may form a plurality of communicative flow channels or mutually isolated flow channels. In contrast with the dedicated heat transfer plate of the present disclosure, the heat transfer plate in the prior art does not have a plurality of mutually communicative or isolated lateral partitions, which is an integral zone for circulating cold and hot fluids.
[0049] According to a preferred embodiment of the present disclosure, a key component for solving the technical problem of a conventional multi-pass plate heat exchanger is a heat transfer plate having a plurality of lateral partitions. These lateral partitions are further fitted with specially shaped sealing gaskets, such that a plurality of mutually communicative lateral-pass flow channels may be implemented between two adjacent plates, and such a special heat transfer plate may be referred to as a lateral-pass plate. Further, with the lateral-pass plate of the present disclosure, a multi-pass plate heat exchanger without a need of arranging connections on the mobile pressure plate may be built, the number of its passes corresponding to the number of lateral partitions on each lateral-pass plate. The working principle of the lateral-pass plate of the present disclosure is described below.
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[0051] The pass for the cold side fluid as shown in
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[0053] The lateral-pass plate having two lateral partitions according to the present disclosure may be easily extended to other multi-pass arrangements, e.g., theoretically, the number of lateral partitions of each lateral-pass plate may be increased to 3 or 4 or higher dependent on operating duties. In actual industrial applications, a lateral-pass plate having two to four lateral partitions is possibly the most practical and most economical.
[0054] As mentioned above, because the number of passes of the multi-pass heat exchanger that only uses lateral-pass plates corresponds to exactly the number of lateral partitions on each lateral-pass plate, it may be understood that the number of passes of the plate heat exchanger manufactured according to the above embodiments of the present disclosure increases in a lateral direction. Although the number of passes may arbitrarily increase to any number in the lateral direction theoretically, the lateral-pass plate with 2, 3, or 4 lateral-pass partitions is likely most practical and economical due to unfavorable dimension increase in horizontal direction at higher pass numbers; in other words, the number of passes of the plate heat exchanger employing lateral-pass plates is preferably 2 to 4. In view of the above, the Inventor of the present disclosure further provides an alternative embodiment based on a combined implementation of lateral-pass plates and lateral-partition plates, such that the number of passes of the multi-pass plate heat exchanger manufactured by the present disclosure may increase without limitation. Hereinafter, this alternative embodiment of the present disclosure will be specifically described.
[0055]
[0056] By using the two-zone lateral-pass plate shown in
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[0058] As shown in
[0059] Based on operating parameters and the required number of passes, the heat transfer plate described by the present disclosure has the following two typical application examples. The heat transfer plate required by the two application examples may be provided by a same plate pressing die, except for the number of corner ports needed to be cut, and the shapes and configurations of sealing gaskets.
First Application Example
[0060] In the first application example, there are only lateral passes without longitudinal passes. In other words, only lateral-pass heat transfer plates are used, while partition heat transfer plate is not used. Although the number of lateral passes is not limited theoretically according to the principle of the present disclosure, the present application example is more suitable for implementing a multi-pass removable plate heat exchanger with 2, 3, or 4 passes in actual applications due to consideration of unfavorable dimension increase in horizontal direction. [0061] a heat transfer plate with 2, 3 or 4 lateral partitions is molded using a same pressing die; [0062] appropriately shaped sealing gaskets are mounted to each heat transfer plate to form the desired number of lateral partitions; [0063] a plurality of lateral-pass plates configured with corresponding sealing gaskets are assembled together to form a plate pack with alternating cold and hot fluid flow channels; [0064] an integral multi-pass removable plate heat exchanger is implemented by sandwiching the plate pack between the front fixed and rear mobile pressure plates via clamp bolts; [0065] only four connections need to be attached to the fixed pressure plate irrespective of the number of passes of the heat exchanger.
Second Application Example
[0066] In the second application example, not only the lateral passes but also the longitudinal passes are employed; in other words, lateral-pass heat transfer plates and partition heat transfer plates are used in combination. A second application example of the present disclosure is suitable for circumstances requiring a higher number of passes, including 4, 6, 8, 10, . . . 2N (any even number) passes (the number of passes achievable for the entire heat exchanger can be viewed as any number, without being limited to even number only, if each heat transfer plate is used as the reference.). In this application example, there is no structural limitation on the maximum number of passes. [0067] a heat transfer plate with 2 lateral partitions is molded using a same pressing die; [0068] Appropriately shaped sealing gaskets are mounted to each heat transfer plate to form the lateral-partition plate described above. The heat transfer plate of this type is used in all passes other than the two passes immediately adjacent to mobile pressure plate. [0069] appropriately shaped sealing gaskets are mounted to each lateral-pass heat transfer plate to form the lateral-pass plate described above. This type of heat transfer plate is suitable for the two passes immediately adjacent to mobile pressure plate. [0070] a plurality of heat transfer plates configured with corresponding sealing gaskets are assembled to form a plate pack with alternating cold and hot fluid flow channels, wherein the lateral-pass plates are used in the two passes immediately adjacent to mobile pressure plate. [0071] an integral multi-pass removable plate heat exchanger is implemented by sandwiching the plate pack between the front fixed and rear mobile pressure plates via clamp bolts; [0072] only four connections are provided on the fixed pressure plate irrespective of the number of passes of the heat exchanger.
[0073] In the first application example and the second application example, the lateral-pass plate for a multi-pass removable plate heat exchanger is provided with flat grooves at the periphery and in the interior to allow sealing gaskets to form mutually communicative two or more lateral partitions; while the lateral-partition plate for the multi-pass removable plate heat exchanger is provided with flat grooves at the periphery and in the interior to allow the sealing gaskets to form two mutually isolated partitions.
[0074] Besides, in the actual applications, the heat transfer plate pattern or corrugation may be customized and optimized according to actual needs of the heat exchange circumstances; for a scenario of large flow rates with small allowable pressure drops, a plate profile with a small pressure resistance should be selected; otherwise, a plate model with a large pressure resistance is selected. Additionally, when selecting suitable plates, those with too small a single-plate area should not be selected; otherwise, too many plates will be needed, and consequently the inter-plate fluid velocity would be too small, and the heat transfer coefficient would be too low; this issue should be particularly addressed for large heat exchangers. Specifically, the heat transfer plate for the multi-pass removable plate heat exchanger may possess different thermal performances through variations in geometrical profiles, wherein the heat transfer plates with different geometrical profiles may be combined within the same plate pack in a hybrid fashion. Variations in plate geometrical profiles may include employing different chevron corrugation angles, circular or irregular dimple, studs, or other structures for enhancing heat transfer coefficient. Additionally, for the heat transfer plate in the multi-pass removable plate heat exchanger according to the present disclosure, sealing and partitioning functionalities of the sealing gaskets may be partially or completely replaced by other seal structures or mechanisms, which may include, but not limited to, brazing, welding, diffusion bounding or mechanical contact sealing.
[0075] In the application examples of the present disclosure, illustration will be made with a single-wall PHE as an example. In heat exchange scenarios, which require absolute prevention of mixing of two media (e.g., household water application), a double-wall PHE is mostly adopted so as to effectively prevent leakage and mixing of fluids. To those skilled in the art, the pass structures and designs of the lateral-pass plate and lateral-partition plate as disclosed in the present disclosure may also be directly applied to the double-wall PHE.
[0076] What have been disclosed above are only preferred embodiments of the present disclosure, which, of course, cannot serve as a basis for limiting the scope of the present disclosure. Therefore, similar, extended or equivalent embodiments using the same principles still fall within the scope covered by the present disclosure. It should be understood that the descriptions given above are intended for illustration only, not for limitation. For example, the embodiments (and/or aspects thereof) may be combined in use; an ideal number of passes of the lateral-pass plate might be greater than 4 in some industrial applications. In addition, various alterations may be made based on the teachings of the present disclosure so as to be adapted to specific circumstances or materials without departing from the scope of the present disclosure. Through reading the descriptions above, many other embodiments and alternations within the scope and spirit of the claims are obvious to those skilled in the art.