Engine ignition method and engine ignition device
11692502 · 2023-07-04
Assignee
Inventors
Cpc classification
F02P3/0442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P7/0775
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01F27/29
ELECTRICITY
H02J7/14
ELECTRICITY
F02P3/0407
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/0092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P1/086
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02P1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In an engine ignition method according to the present invention, an ignition coil and an exciter coil are provided in a magneto generator driven by an engine. After charging an ignition capacitor using an output voltage of the exciter coil, the ignition capacitor is discharged through a primary coil of the ignition coil at an ignition timing of the engine, whereby a high voltage induced in a secondary coil of the ignition coil is applied to an ignition plug and a first spark discharge is generated in the ignition plug, and a voltage induced in the secondary coil of the ignition coil accompanied with rotation of the magneto rotor is applied to the ignition plug in a state that insulation across discharge gaps of the ignition plug is broken down due to the first spark discharge, whereby a second spark discharge is produced in the ignition plug.
Claims
1. An engine ignition device that applies a high voltage to an ignition plug attached to a cylinder of an engine to produce spark discharges in the ignition plug, the engine ignition device comprising: a magneto generator that is provided with a magneto rotor having a three-pole magnetic field formed at an outer circumference of a flywheel attached to a crank shaft of the engine and a stator having an armature core with a magnetic pole part opposed to the poles of the magnetic field of the magneto rotor and having a plurality of coils served as magneto coils which are wound around the armature core, the plurality of coils including an exciter coil and a primary coil of an ignition coil and a secondary coil of the ignition coil, the magneto generator sequentially outputting, from the magneto coils, a first half-wave voltage, a second half-wave voltage of a different polarity from the first half-wave voltage, and a third half-wave voltage of the same polarity as the first half-wave voltage during one rotation of the crank shaft; an ignition capacitor that is provided on a primary side of the ignition coil; a charging switch that is provided so as to be turned on when the second half-wave voltage is induced in the exciter coil and to form a circuit that charges the ignition capacitor with the second half-wave voltage; an ignition switch that is provided so as to form a discharging circuit that discharges, through the primary coil, electric charge accumulated in the ignition capacitor when the ignition switch is turned on; an ignition timing detector configured to generate an ignition signal when an ignition timing of the engine is detected; and a switch control processor configured to: place the ignition switch to be turned on in order to produce a first spark discharge in the ignition plug when the ignition timing is detected; and control the ignition switch and the charging switch so as to give rise to a state in which both the ignition switch and the charging switch are in an open state thereby preventing current from flowing to the primary coil while insulation across a discharge gap of the ignition plug is in broken down state due to the first spark discharge, wherein the engine ignition device being configured so that a second spark discharge is produced in the ignition plug due to a voltage induced in the secondary coil of the ignition coil accompanied with a change in magnetic flux that is inputted to the armature core from the magneto rotor while the insulation across the discharge gap of the ignition plug is in the broken down state due to the first spark discharge.
2. The engine ignition device of claim 1, wherein the engine ignition device is provided with a rotation detection circuit that detects a specific feature in a waveform of voltage induced in the exciter coil and outputs a plurality of rotation detection signals which include a rotation detection signal generated at a reference position set at a position coming before a crank angle position coming when a piston of the engine reaches top dead center, and a reference signal identification means for identifying, from among the plurality of rotation detection signals outputted by the rotation detection circuit, a rotation detection signal generated at the reference position as a reference signal; and the ignition timing detector is configured so as to detect the ignition timing based on a timing at which the reference signal was generated and generate an ignition signal.
3. The engine ignition device of claim 2, wherein the engine ignition device is provided with a stroke discrimination means for discriminating whether a stroke of the engine performed when the reference signal was generated is a compression stroke or an exhaust stroke; and the switch control processor is configured so as to perform control that places the ignition switch in the ON state at the ignition timing detected by the ignition timing detector only when the stroke of the engine performed when the reference signal was generated is discriminated to be a compression stroke by the stroke discrimination means.
4. The engine ignition device of claim 3, wherein the stroke discrimination means is provided with a breakdown voltage detection circuit that obtains a voltage signal including information relating to a voltage across the discharge gap of the ignition plug from partway along the secondary coil, and is configured so as to perform stroke discrimination on the basis of the fact that a magnitude of the voltage signal obtained from the breakdown voltage detection circuit when the insulation across the discharge gap of the ignition plug is broken down differs between when a stroke of the engine is an exhaust stroke and when a stroke of the engine is a compression stroke.
5. The engine ignition device of claim 4, wherein a tap is led out from a middle of the secondary coil, and the breakdown voltage detection circuit is configured so as to detect a voltage induced partway along the secondary coil through the tap.
6. The engine ignition device of claim 3, wherein the engine ignition device is provided with a power supply circuit that generates a control DC voltage using the first half-wave voltage and the third half-wave voltage induced in the exciter coil, and the engine ignition device is provided with a CPU that operates using the control DC voltage generated by the power supply circuit as a power supply voltage, and the switch control processor and the stroke discrimination means are configured by the CPU executing a program that has been prepared in advance.
7. The engine ignition device of claim 1, wherein the ignition timing of the engine is set in a period of time during which the second half-wave voltage induced in the exciter coil moves toward a peak.
8. The engine ignition device of claim 1, wherein a damper diode is connected, in parallel, across both ends of the ignition capacitor, the damper diode being pointed in an orientation so that when the ignition capacitor is in a state charged to one polarity, a voltage across both ends of the ignition capacitor is applied in an opposite direction across an anode and a cathode of the damper diode.
9. The engine ignition device of claim 1, wherein the primary coil of the ignition coil is wound around a primary bobbin attached to the armature core, a secondary bobbin is disposed so as to encompass the primary bobbin, the secondary coil of the ignition coil and the exciter coil are wound around the secondary bobbin, and the secondary coil and the exciter coil are configured by winding a single conductor around the secondary bobbin.
10. The engine ignition device of claim 1, wherein the exciter coil is made up of a pair of coils that are wound in the same direction and connected to one another in parallel.
11. An engine ignition device that applies a high voltage to an ignition plug attached to a cylinder of an engine to produce spark discharges in the ignition plug, the engine ignition device comprising: a magneto generator that is provided with a magneto rotor having a three-pole magnetic field formed at an outer circumference of a flywheel attached to a crank shaft of the engine and a stator having an armature core with a magnetic pole part opposed to the poles of the magnetic field of the magneto rotor and having a plurality of coils served as magneto coils which are wound around the armature core, the plurality of coils including an exciter coil and a primary coil of an ignition coil and a secondary coil of the ignition coil, the magneto generator sequentially outputting, from the magneto coils, a first half-wave voltage, a second half-wave voltage of a different polarity from the first half-wave voltage, and a third half-wave voltage of the same polarity as the first half-wave voltage during one rotation of the crank shaft; an ignition capacitor that is provided on a primary side of the ignition coil; a charging switch that is provided so as to be turned on when the second half-wave voltage is induced in the exciter coil and to form a circuit that charges the ignition capacitor with the second half-wave voltage; an ignition switch that is provided so as to be turned on when an ignition signal is provided and to form a discharging circuit that discharges, through the primary coil, electric charge accumulated in the ignition capacitor; and a microcomputer that is programmed so as to perform a processing for detecting an ignition timing of the engine, a processing for supplying an ignition signal to the ignition switch to place the ignition switch to be turned on in order to produce a first spark discharge in the ignition plug when the ignition timing is detected, a processing for controlling the ignition switch and the charging switch so as to give rise to a state in which both the ignition switch and the charging switch are in an open state thereby preventing current from flowing to the primary coil while insulation across a discharge gap of the ignition plug is in broken down state due to the first spark discharge, wherein the engine ignition device being configured so that a second spark discharge is produced in the ignition plug due to a voltage induced in the secondary coil of the ignition coil accompanied with a change in magnetic flux that is inputted to the armature core from the magneto rotor while the insulation across the discharge gap of the ignition plug is in the broken down state due to the first spark discharge.
12. The engine ignition device of claim 11, wherein the engine ignition device is further provided with a rotation detection circuit that detects a specific feature in a waveform of voltage induced in the exciter coil and outputs a plurality of rotation detection signals which include a rotation detection signal generated at a reference position set at a position coming before a crank angle position coming when a piston of the engine reaches top dead center, and the microcomputer is programmed so as to identify, from among the plurality of rotation detection signals outputted by the rotation detection circuit, a rotation detection signal generated at the reference position as a reference signal and to detect the ignition timing based on a timing at which the reference signal was generated and generate an ignition signal.
13. The engine ignition device of claim 12, wherein the microcomputer is programmed so as to perform a stroke discrimination process for discriminating whether a stroke of the engine performed when the reference signal was generated is a compression stroke or an exhaust stroke and to perform control that places the ignition switch in the ON state at the ignition timing only when the stroke of the engine performed when the reference signal was generated is discriminated to be a compression stroke by the stroke discrimination process.
14. The engine ignition device of claim 13, wherein a breakdown voltage detection circuit is provided that obtains a voltage signal including information relating to a voltage across the discharge gap of the ignition plug from partway along the secondary coil, and the microcomputer is programmed so as to perform stroke discrimination on the basis of the fact that a magnitude of the voltage signal obtained from the breakdown voltage detection circuit when the insulation across the discharge gap of the ignition plug is broken down differs between when a stroke of the engine is an exhaust stroke and when a stroke of the engine is a compression stroke.
15. The engine ignition device of claim 11, wherein the engine ignition device is provided with a power supply circuit that generates a control DC voltage using the first half-wave voltage and the third half-wave voltage induced in the exciter coil, and a CPU of the microcomputer operates using the control DC voltage generated by the power supply circuit as a power supply voltage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
MODE FOR CARRYING OUT THE INVENTION
(17) <Ignition Method According to the Present Invention>
(18) As stated above, because a high voltage used for ignition that rises quickly can be applied to the ignition plug in cases in which a capacitor discharge ignition method is used, ignition is able to be reliably performed at the same time a high voltage used for ignition is generated regardless of the breakdown voltage of the discharge gap of the ignition plug, and ignition timings can be stabilized. However, the release of energy accumulated in the ignition capacitor ends after a short amount of time, and because spark discharges (capacitive discharges) obtained as a result of discharging the ignition capacitor can only be sustained for very short periods of time, in cases in which a capacitor discharge ignition method is used, it is not possible to obtain an amount of ignition energy as large as that due to inductive discharge.
(19) The present inventors considered that if the ignition coil is wound around the armature core of the magneto generator, and after a first spark discharge is produced in the ignition plug as a result of a high voltage induced in the secondary coil of the ignition coil by discharging the ignition capacitor, a voltage induced in the secondary coil of the ignition coil due to a change in magnetic flux inputted to the armature core from the magneto rotor is applied to the ignition plug while insulation across the discharge gap of the ignition plug is in broken down state (a state in which discharge can be produced by the mere application of a comparatively low voltage across the discharge gap) due to the first spark discharge, the first spark discharge and the second spark discharge are consecutively generated and the duration of spark discharge could be greatly extended.
(20) The present invention has been made on the basis of ideas such as described above, and an ignition method according to the present invention includes the steps of providing a magneto generator which has a magneto rotor driven by the engine and a stator having an armature core around which a plurality of coils including an exciter coil, a primary coil and a secondary coil of an ignition coil are wound as magneto coils and induces an AC voltage in each magneto coil accompanied with rotation of the engine, an ignition capacitor, and an ignition plug to which a voltage induced in the secondary coil of the ignition coil is applied; charging the ignition capacitor to one polarity with a voltage induced in the exciter coil; discharging, through the primary coil of the ignition coil, electric charge accumulated by the ignition capacitor and producing a first spark discharge across a discharge gap of the ignition plug at an ignition timing of the engine; and then producing a second spark discharge across the discharge gap by applying a voltage induced in the secondary coil of the ignition coil accompanied with a change in magnetic flux that is inputted to the armature core from the magneto rotor, while the discharge gap is in a state in which insulation thereacross is broken down due to the first spark discharge; and performing ignition of the engine using the first spark discharge and the second spark discharge.
(21) With the present invention, after first producing a quickly rising capacitive discharge at an ignition timing (when ignition begins) and then promptly producing a spark discharge in the ignition plug, a spark discharge is able to be sustained while an output voltage of the magneto generator is being applied across the discharge gap of the ignition plug from the secondary coil of the ignition coil. This produces spark discharges that rise quickly and moreover have long durations, enabling ignition timings to be stabilized and ignition energy to be increased.
(22) The second spark discharge is produced by applying a voltage induced in the secondary coil of the ignition coil accompanied with rotation of the of the magneto rotor across the discharge gap of the ignition plug in a state that insulation thereacross is broken down. The second spark discharge continues for a period during which the secondary coil generates a voltage greater than or equal to a threshold value. In this point, the second spark discharge differs from the inductive discharge which is produced only until energy accumulated in the ignition coil is completely released in cases in which an inductive ignition device is used.
(23) After various experimentation with the ignition method according to the present invention, it became apparent that a spark discharge of a long duration that contributes to ignition could not be reliably produced following a capacitive discharge by merely adopting a configuration in which the ignition coil of a capacitor discharge ignition device is wound around the armature core of a magneto generator.
(24) Upon further deliberation, it was surmised that the reason why only capacitive discharge could be produced even after providing the ignition coil in the magneto generator and inducing an output voltage of the magneto generator in the secondary coil of the ignition coil is because, due to armature reaction produced by current flow through a magneto coil other than the secondary coil of the ignition coil immediately after the ignition capacitor has been discharged, a voltage greater than or equal to the threshold value cannot be induced in the secondary coil of the ignition coil immediately after the ignition capacitor has been discharged.
(25) From this, it became apparent that when carrying out the ignition method according to the present invention, in order to ensure, to the extent possible, that armature reaction is not produced in the magneto generator when a second spark discharge is produced, it is preferable that, of magneto coils other than the secondary coil of the ignition coil, there be no current flow through at least the primary coil of the ignition coil and the exciter coil when a second spark discharge is produced.
(26) As described above, in order to induce a voltage greater than or equal to a threshold value in the secondary coil of the ignition coil when a second spark discharge is produced, it is preferable that a state be adopted in which, of magneto coils other than the secondary coil of the ignition coil, there is no current flow through at least the exciter coil and the primary coil of the ignition coil. In such case, control for ensuring that there is no current flow through the exciter coil may be performed immediately before producing a second spark discharge, or this control may be performed at any timing set in an interval from a timing at which charging of the ignition capacitor finishes and a timing at which the second spark discharge is produced.
(27) <Example Configuration of the Magneto Generator Used in Embodiments of the Ignition Device According to the Present Invention>
(28) Next, embodiments of an ignition device that carry out an ignition method according to the present invention will be described.
(29) Although the present invention can be applied to single-cylinder engines and to multiple-cylinder engines, in the following embodiments the engine is a single-cylinder engine in order to facilitate explanation.
(30)
(31) In
(32) The stator 3 is configured by an armature core 3A and a coil unit 3B that is wound around the armature core 3A. The armature core 3A is a laminated body made of sheet steel, and at each end has magnetic pole parts 3a and 3b that oppose the magnetic poles 2a to 2c of the magnetic field. As described below, in the present embodiment, an electronics unit 4 configuring an engine ignition device is integrally formed to the coil unit 3B.
(33) Described in further detail, the armature core 3A is configured so that an I-shaped coil winding part 301 and a pair of projecting pole units 302a, 302b coupled to both ends of the coil winding part 301 present substantially a U-shape. The magnetic pole parts 3a and 3b are formed at a respective tip of the projecting pole units 302a and 302b. These magnetic pole parts are made to oppose the magnetic poles 2a to 2c of the magnetic field of the magneto rotor 2 across a gap.
(34) As is also illustrated in
(35) The primary bobbin 303 has a coil winding body part 303a and flange parts 303b and 303c. The flange parts 303b and 303c are respectively provided at one end side and the other end side of the coil winding body part 303a along an axial direction thereof. The primary coil L.sub.1 is wound around the outer periphery of the body part 303a.
(36) The secondary bobbin 304 has, integrated together as a single unit, a first coil winding body part 304a, a flange part 304b, a second coil winding body part 304c, a flange part 304d, a third coil winding body part 304e, a flange part 304f, and a flange part 304g. The first coil winding body part 304a is disposed so as to encompass the primary coil L.sub.1. The flange part 304b is formed at one axial direction end of the first coil winding body part 304a. The second coil winding body part 304c is formed adjacent to the other axial direction end of the first coil winding body part 304a. The flange part 304d separates the first coil winding body part 304a and the second coil winding body part 304c. The third coil winding body part 304e is provided at a position offset radially inward of the body part 304c at a position adjacent to the second coil winding body part 304c. The flange part 304f separates the second coil winding body part 304c and the third coil winding body part 304e. The flange part 304g is formed to an end of the third coil winding body part 304e on the opposite side of the third coil winding body part 304e to the flange part 304f. The first secondary coil L.sub.21 and the second secondary coil L.sub.22 are wound around the first coil winding body part 304a and the second coil winding body part 304c, respectively, and the exciter coil Lex is wound around the third coil winding body part 304e.
(37) In the present embodiment, a single conductor is continuously wound to form the first and second secondary coils L.sub.21 and L.sub.22. The second secondary coil L.sub.22 has fewer windings than the first secondary coil L.sub.21, and as illustrated in
(38) Although in the example illustrated the exciter coil Lex is wound around the secondary bobbin, the exciter coil can be wound around the primary bobbin.
(39) The electronics unit 4 is configured by mounting electronic components 402 configuring electronic circuitry portion of an engine ignition device to a circuit board 401. The electronics unit 4 is disposed in a state in which a main face (face with the largest surface area) of the circuit board 401 points in a direction following axes of the primary coil L.sub.1 and the secondary coil L.sub.2. In the example illustrated, projecting parts 304d1, 304f1, and 304g1 that project radially outward are respectively provided to sections of outer peripheral parts of the flange parts 304d, 304f, and 304g of the secondary bobbin 304, and the circuit board 401 is secured to these projecting parts by adhesion or other suitable means, whereby the circuit board 401 is supported with respect to the secondary bobbin 304.
(40) The case 306 has a bottomed case body 306a and a cover plate 306b. The case body 306a houses the primary coil L.sub.1 wound around the primary bobbin 303, the secondary coil and the exciter coil wound around the secondary bobbin 304, and the electronics unit 4. The cover plate 306b closes off an opening in the case body 306a. A high-voltage cord retaining part 306c that retains one end of a high-voltage cord 5 is integrally provided to an outer peripheral part of the cover plate 306b. An output line 307 led out from the ungrounded output terminal A (see
(41) The armature core 3A is disposed in a state in which the coil winding part 301 has been passed through an iron-core through hole h.sub.1 provided in the cover plate 306b, the coil winding body part 303a of the primary bobbin 303, the third coil winding body part 304e of the secondary bobbin 304, and an iron-core through hole h.sub.2 provided in a bottom part of the case body 306a. The armature core 3A and the coil unit 3B configure the stator 3.
(42) Although in the present embodiment the engine is a single-cylinder engine, in cases in which the engine is a multiple-cylinder engine, a stator 3 is provided to each cylinder of the engine, and in each cylinder, an ignition operation is performed when the magnetic pole parts 2a to 2c of the magneto rotor 2 pass by the positions of the magnetic pole parts 3a and 3b of the stator 3 provided to each cylinder. Each stator 3 is disposed at a position suited to cause an ignition operation to be performed in the corresponding cylinder, and is secured to a stator attachment part provided to a case or the like of the engine.
(43) In the example illustrated in
(44) In the magneto generator used in the present embodiment, due to the exciter coil Lex and the primary coil L.sub.1 and the secondary coil L.sub.2 of the ignition coil being wrapped around the armature core 3A, not only is an output voltage of the magneto generator voltage induced in the exciter coil Lex, but an output voltage of the magneto generator is induced in the primary coil L.sub.1 and the secondary coil L.sub.2 of the ignition coil as well.
(45) In the illustrated magneto generator, over the course of a single rotation by the magneto rotor 2, changes such as that illustrated in
(46) Although in the example illustrated in
(47) In the present embodiment, the exciter coil Lex is wound in the same direction as the primary coil L.sub.1 of the ignition coil. Consequently, accompanied with rotation of the crank shaft, voltages that are in phase with one another are induced in the exciter coil Lex and the primary coil L.sub.1. The winding direction of the secondary coil L.sub.2 of the ignition coil may be freely chosen. In the present embodiment, the winding direction of the secondary coil L.sub.2 is set so as to induce a voltage in the secondary coil L.sub.2 that is in phase with the voltage induced in the exciter coil Lex.
(48) In the example illustrated in
(49) For example, in cases in which the magneto generator is configured as an outer-magnet type magneto generator in a manner similar to in the example illustrated in
(50) The permanent magnets 211, 212 are made of sheet-shaped magnets that have been magnetized along thickness directions thereof. The permanent magnets 211, 212 are disposed in a state in which magnetic poles of one polarity (in the example illustrated, N poles) of each magnet opposes one another in the circumferential direction of the flywheel 210 (in a state spaced apart by a prescribed distance in the circumferential direction of the flywheel) and are embedded in the flywheel. The magnetic pole configuration member 213 is disposed in a state in which one side face 213a lies against a magnetic pole of the other polarity (in the example illustrated, an S pole) of the permanent magnet 211 and an outer circumferential face 213c is exposed at the outer circumference of the flywheel 210. The magnetic pole configuration member 213 draws a magnetic pole of the other polarity (an S pole) of the permanent magnet 211 out onto the outer circumference of the flywheel.
(51) The magnetic pole configuration member 214 is embedded in the flywheel 210 in a state disposed between the permanent magnets 211, 212 with both side faces 214a, 214b lying against the magnetic poles of the one polarity (N poles) of the magnets 211, 212 and in which an outer circumferential face 214c is exposed at the outer circumference of the flywheel 210. The magnetic pole configuration member 214 draws a magnetic pole of the one polarity (in the example illustrated, an N pole) of the permanent magnets 211, 212 out onto the outer circumference of the flywheel.
(52) The magnetic pole configuration member 215 is embedded in the flywheel in a state in which one side face 215a lies against a magnetic pole of the other polarity (in the example illustrated, an S pole) of the permanent magnet 212 and an outer circumferential face 215c is exposed at the outer circumference of the flywheel. The magnetic pole configuration member 215 draws a magnetic pole of the other polarity (in the example illustrated, an S pole) of the permanent magnet 212 out onto the outer circumference of the flywheel 210. At the outer circumferential part of the flywheel 210, three magnetic poles are configured by the outer circumferential faces of the magnetic pole configuration members 213 to 215.
(53) <Example Circuit Configuration of the Ignition Device of the Present Embodiment>
(54) Next, electrical configuration of the engine ignition device of the present embodiment will be described with reference to
(55) In
(56) The electronics unit 4 illustrated in
(57) Described in further detail, the ignition circuit 4A includes an ignition capacitor C.sub.1, a damper diode D.sub.1, and an ignition switch SWi. One end of the ignition capacitor C.sub.1 is connected to the other end of the primary coil L.sub.1 of the ignition coil. The damper diode D.sub.1 is connected, in parallel, across both ends of the ignition capacitor C.sub.1 in a state in which an anode of the damper diode D1 is pointed toward the one end of the primary coil L.sub.1. The ignition switch SWi is provided so as to connect the other end of the ignition capacitor C.sub.1 and the other end of the primary coil L.sub.1. In the example illustrated, the ignition switch SWi is configured by a MOSFET T.sub.1. A drain of the MOSFET T.sub.1 is connected to the other end of the ignition capacitor C.sub.1, and a source of the MOSFET T.sub.1 is connected to the other end of the primary coil L.sub.1. When a drive signal is being provided to a gate of the MOSFET T.sub.1, the ignition switch SWi assumes an ON state. A parasitic diode Df.sub.1 is formed between the drain and the source of the MOSFET T.sub.1 configuring the ignition switch SWi.
(58) The charging circuit 4B is configured by an NPN transistor T.sub.2, a diode D.sub.2, a diode D.sub.3, a resistor R.sub.1, a thyristor S.sub.1, and a diode D.sub.4. An emitter of the transistor T.sub.2 is connected to the other end of the ignition capacitor C.sub.1. A cathode of the diode D.sub.2 is connected to a collector of the transistor T.sub.2, and an anode of the diode D.sub.2 is connected to one end of the exciter coil Lex. A cathode of the diode D.sub.3 is connected to a base of the transistor T.sub.2. The resistor R.sub.1 is connected between the anode of the diode D.sub.2 and an anode of the diode D.sub.3. An anode of the thyristor S.sub.1 is connected to the anode of the diode D.sub.3, and a cathode of the thyristor S.sub.1 is connected to an earth line EL provided to the circuit board. An anode of the diode D.sub.4 is connected to the earth line EL (to the cathode of the thyristor S.sub.1), and a cathode of the diode D.sub.4 is connected to another end of the exciter coil Lex.
(59) In the example illustrated, a charging switch SWc is configured by the transistor T.sub.2, the resistor R.sub.1, and the diodes D.sub.2, D.sub.3, and a turn-OFF circuit that turns the charging switch SWc OFF is configured by the thyristor S.sub.1. When a second half-wave voltage V.sub.2 in the direction of the arrow in the figure is generated in the exciter coil Lex, a base current is provided to the transistor T.sub.2 configuring the charging switch SWc and the transistor T.sub.2 assumes an ON state, and when a trigger signal is provided to a gate of the thyristor S.sub.1 and the thyristor S.sub.1 assumes an ON state, the base current passes through the thyristor S.sub.1 bypassing the transistor T.sub.2, whereby the transistor T.sub.2 assumes an OFF state.
(60) The microcomputer 4C is provided with a power supply terminal Vcc, ports A.sub.0 to A.sub.2, an analog signal input terminal A/D, and a CPU that has an earth terminal GND. A trigger signal st is provided to the gate of the thyristor S.sub.1 from port A.sub.1 of the CPU, and a drive signal (ignition signal) si is provided to the gate of the MOSFET T.sub.1 from port A.sub.2 of the CPU. The earth terminal GND of the CPU is connected to the earth line EL provided to the circuit board.
(61) The power supply circuit 4D is configured by a diode D.sub.5, a power supply capacitor C.sub.2, a Zener diode Z.sub.1, and a diode D.sub.6. An anode of the diode D.sub.5 is connected to the other end of the exciter coil Lex. One end of the power supply capacitor C.sub.2 is connected to a cathode of the diode D.sub.5 through a resistor R.sub.2, and the other end of the power supply capacitor C.sub.2 is connected to the earth line EL. The Zener diode Z.sub.1 is connected, in parallel, across both ends of this capacitor, with the anode of the Zener diode Z.sub.1 pointed toward the earth line. An anode of the diode D.sub.6 is connected to the earth line EL, and a cathode of the diode D.sub.6 is connected to the other end of the exciter coil Lex. The power supply circuit 4D outputs a constant (for example, 5 V) control DC voltage that is determined by a Zener voltage of the Zener diode Z.sub.1 as seen from both ends of the power supply capacitor C.sub.2. A DC voltage yielded by the power supply circuit 4D is applied across the power supply terminal Vcc and the earth terminal GND of the CPU of the microcomputer 4C.
(62) The rotation detection circuit 4E includes a diode D.sub.7, a capacitor C.sub.3, a resistor R.sub.3, an NPN transistor T.sub.3, a resistor R.sub.5, and a resistor R.sub.6. An anode of the diode D.sub.7 is connected to the other end of the exciter coil Lex. One end of the capacitor C.sub.3 is connected to a cathode of the diode D.sub.7. The resistor R.sub.3 is connected, in parallel, across both ends of the capacitor C.sub.3. An emitter of the transistor T.sub.3 is connected to the earth line EL, and a collector of the transistor T.sub.3 is connected to an ungrounded output terminal of the power supply circuit 4D through the resistor R.sub.4. The resistor R.sub.5 is connected between a base of the transistor T.sub.3 and the ungrounded output terminal of the power supply circuit 4D. The resistor R.sub.6 is connected between the base of the transistor T.sub.3 and another end of the capacitor C.sub.3. The collector (output terminal of the rotation detection circuit) of the transistor T.sub.3 is connected to port A.sub.0 of the CPU.
(63) In the illustrated rotation detection circuit 4E, an integrating circuit is configured by the capacitor C.sub.3 and resistors R.sub.3 and R.sub.6. The circuit constant of the integrating circuit is set so that once the capacitor C.sub.3 has been charged to the illustrated polarity by a first half-wave voltage V.sub.1 and a third half-wave voltage V.sub.3 in the direction of the dashed arrow in the figure from the exciter coil Lex, a constant, very small voltage subsequently remains across both ends of the capacitor C.sub.3. When the first half-wave voltage V.sub.1 and the third half-wave voltage V.sub.3 induced in the exciter coil Lex exceed the voltage across both ends of the capacitor C.sub.3, a base current flows to transistor T.sub.3, the transistor T.sub.3 assumes the ON state, and an electric potential at the collector of the transistor T.sub.3 is reduced in a stepwise manner. Because base current ceases to flow to the transistor T.sub.3 when the first half-wave voltage V.sub.1 and the third half-wave voltage V.sub.3 are less than or equal to the voltage across both ends of the capacitor C.sub.3, the transistor T.sub.3 assumes the OFF state, and the electric potential at the collector of the transistor T.sub.3 is increased in a stepwise manner. The integrating circuit is provided in order to prevent the transistor T.sub.3 from assuming the ON state and generating an erroneous signal due to noise.
(64) As illustrated in
(65) The rotation detection circuit 4E used in the present embodiment generates a rotation detection signal sn at two crank angle positions during one rotation of the crank shaft: a crank angle position where a first half-wave voltage V.sub.1 generated by the exciter coil Lex rises, and a crank angle position where a third half-wave voltage V.sub.3 generated by the exciter coil Lex rises. In the present embodiment, of these crank angle positions, the crank angle position where a first half-wave voltage V.sub.1 rises is used as a reference position when detecting an ignition timing, and the rotation detection signal sn generated at this reference position is used as a reference signal. Each time the CPU recognizes a rotation detection signal sn, the CPU performs a process that identifies whether or not the rotation detection signal sn that was just generated is a reference signal, and when the rotation detection signal sn that was just generated is identified as being reference signal, the CPU calculates, as a count time used for ignition timing detection Tig, the amount of time needed for the crank shaft to rotate from the reference position to an ignition position at the current speed of the crank shaft. The CPU counts down the count time used for ignition timing detection Tig with a timer, and when the timer has finished counting down, the CPU provides a drive signal to the ignition switch SWi.
(66) The breakdown voltage detection circuit 4F includes a diode D.sub.8, a diode D.sub.9, a capacitor C.sub.4, and a resistor R.sub.9. The diode D.sub.8 is connected between the earth line EL and the tap B led out from a point where the first secondary coil L.sub.21 and the second secondary coil L.sub.22 is connected, with an anode of the diode D.sub.8 being pointed toward the earth line. An anode of the diode D.sub.9 is connected to the tap B. One end of the capacitor C.sub.4 is connected to a cathode of the diode D.sub.9 through a resistor R.sub.7, and another end of the capacitor C.sub.4 is connected to the earth line EL. The resistor R.sub.9 is connected, in parallel, across both ends of the capacitor C.sub.4 through a resistor R.sub.8.
(67) The breakdown voltage detection circuit 4F generates, across both ends of the resistor R.sub.9, a DC voltage signal Vb that is substantially equivalent to a peak value of a voltage that appears across both ends of the second secondary coil L.sub.22 of the ignition coil. The voltage signal Vb is inputted to the analog signal input terminal A/D of the CPU as a dielectric breakdown voltage detection signal. The CPU of the microcomputer 4C detects, as a voltage (breakdown voltage) across a discharge gap of the ignition plug in a state in which insulation thereacross has been broken down, a voltage signal Vb that is detected across both ends of the second secondary coil L.sub.22 when a first spark discharge is produced in the ignition plug as a result of a high voltage used for ignition induced in the secondary coil of the ignition coil by discharging the ignition capacitor C.sub.1. The breakdown voltage takes on a low value when the stroke of the engine is an exhaust stroke and pressure in the cylinder is low, and the dielectric breakdown voltage takes on a high value when the stroke of the engine is a compression stroke and pressure in the cylinder is high.
(68) Electronic components configuring the electronics unit 4 illustrated in
(69) The ignition device illustrated in
(70) Of the timers 0 to 2, timer 0 is used in order to count down a time Ty for insulation across the discharge gap of the ignition plug P to reach a broken down state after a drive signal has been provided to the ignition switch SWi at an ignition timing, and timer 1 is used in order to count down a time Tig for detecting an ignition timing.
(71) Timer 2 counts time between when rotation detection signals sn are generated by the rotation detection circuit 4E. Timer 2 is controlled by the CPU so as to repeatedly reset and resume a timing operation each time a rotation detection signal sn is generated. As illustrated in
(72) <Functional Means Configured by the CPU>
(73) The microcomputer 4C configures various functional means by executing a prescribed program stored in the ROM using the CPU. In order to implement the ignition method of the present invention, the microcomputer 4C performs control of the charging switch SWc that flows a charging current to the ignition capacitor C.sub.1 and performs control of the ignition switch SWi that discharges the ignition capacitor C.sub.1.
(74)
(75) In
(76) The ignition timing calculation means 42 detects a time Tx (=Txa+Txb) needed for the crank shaft make one rotation based on a count value from timer 2, which repeatedly resets and resumes a timing operation each time a rotation detection signal is detected, determines an angle θx from a crank angle position (reference position) where a reference signal is detected to a crank angle position where ignition of the engine is performed using information relating to engine speed obtained from this time Tx, and calculates, as a count time used for ignition timing detection Tig, the amount of time needed for the crank shaft to rotate the angle θx from the reference position at the current speed of the crank shaft.
(77) The stroke discrimination means 43 makes use of the fact that the breakdown voltage (voltage across the discharge gap of the ignition plug in a state that insulation across the discharge gap is broken down) detected through the breakdown voltage detection circuit 4F from partway along the secondary coil L.sub.2 when a first spark discharge is produced in the ignition plug as a result of a high voltage induced in the secondary coil of the ignition coil by discharging the ignition capacitor C.sub.1 when the ignition switch SWi is placed into the ON state differs between when the stroke of the engine is an exhaust stroke and when the stroke of the engine is a compression stroke, and thereby discriminates whether a stroke of the engine is an exhaust stroke or a compression stroke when each reference signal is generated.
(78) Because the breakdown voltage of the discharge gap of the ignition plug when the stroke of the engine is a compression stroke is higher than the breakdown voltage when the stroke of the engine is an exhaust stroke, it is possible to discriminate whether a stroke for which a reference signal has been detected is a compression stroke or an exhaust stroke by performing a voltage determination procedure that compares the breakdown voltage detected when a first spark discharge is produced in the ignition plug at an ignition timing with the breakdown voltage detected when a first spark discharge was produced in the ignition plug at the previous ignition timing.
(79) In order to reliably discriminate between strokes, it is preferable that the stroke discrimination means 43 be configured so as to ultimately determine whether a stroke for which a reference signal has been detected is a compression stroke or an exhaust stroke based on results from performing the aforementioned voltage determination procedure multiple times. In cases in which the engine is a four-cycle engine, the detection of a reference signal generated in a compression stroke and the detection of a reference signal generated in an exhaust stroke are alternatingly performed in accompaniment with rotation of the crank shaft. Thus, if stroke discrimination by the stroke discrimination means 43 is performed immediately after starting the engine, stroke discrimination can be performed in a mechanical manner thereafter.
(80) The timer 1 setting means 44 sets a count time Tig used for ignition timing detection to timer 1 and causes timer 1 to begin counting down the time Tig set thereto. Immediately after starting the engine, when the stroke discrimination means 43 is in a state in which stroke discrimination is not yet finished, each time a reference signal is generated and the ignition timing calculation means 42 calculates a count time Tig used for ignition timing detection, the timer 1 setting means 44 sets this count value Tig to timer 1 and causes timer 1 to begin counting down, and after the stroke discrimination means 43 has finished the stroke discrimination, the timer 1 setting means 44 sets a count value used for ignition timing detection Tig to timer 1 and causes timer 1 to begin counting down only in cases in which stroke of the engine when a reference signal has been generated is a compression stroke.
(81) The ignition signal generation means 45 generates an ignition signal when timer 1 has finished counting down a count value Tig set thereto, and the switch turn-ON means 46 provides a drive signal to the MOSFET T.sub.1 and places the ignition switch SWi into the ON state when an ignition signal is generated.
(82) In the present embodiment, the ignition timing calculation means 42, the timer 1 setting means 44, timer 1, and the ignition signal generation means 45 configure an ignition timing detection means 47 that generates an ignition signal when an ignition timing of the engine is detected.
(83) The timer 0 setting means 48 sets a preset time Ty to timer 0 and causes timer 0 to begin counting down. The time Ty is the time until a first spark discharge is produced across the discharge gap of the ignition plug and the insulation across the discharge gap of the ignition plug reaches a broken down state after an ignition signal has been provided to the ignition switch SWi. The time Ty is set to an appropriate value ahead of time on the basis of a result of tests that count an amount of time until a first spark discharge is produced in the ignition plug after an ignition signal has been provided to the ignition switch SWi.
(84) The switch turn-OFF means 49 places the ignition switch SWi and the charging switch SWc into the OFF state when timer 0 has finished counting down a time Ty set thereto. When timer 0 has finished counting down a time Ty set thereto, the switch turn-OFF means 49 places the MOSFET T.sub.1 into the OFF state by removing the drive signal that had been provided to the MOSFET T.sub.1 and places the transistor T.sub.2 in the OFF state by providing a trigger signal to the thyristor S.sub.1. Thereby, in a state in which current does not flow to the primary coil L.sub.1 of the ignition coil and the exciter coil Lex and the occurrence of armature reaction in the magneto generator is prevented, a voltage induced in the secondary coil of the ignition coil due to a change in magnetic flux inputted to the armature core from the magneto rotor is applied to the ignition plug P in a state in which the insulation across the discharge gap has been broken down due to a first spark discharge, and a second spark discharge is produced in the ignition plug P.
(85) <Operation of the Ignition Device of the Present Embodiment>
(86) Operation of the ignition device illustrated in
(87)
(88) In the ignition device illustrated in
(89) When the exciter coil Lex generates voltage, a signal with a waveform such as illustrated in
(90) When the engine stroke discrimination is finished, the CPU sets a count time used for ignition timing detection Tig to timer 1 and causes timer 1 to begin counting down when a reference signal is generated at moment t.sub.4 in a compression stroke of the engine, and the CPU generates an ignition signal si and places the ignition switch (MOSFET T.sub.1) in the ON state when timer 1 finishes counting down the time Tig at moment t.sub.6. This discharges electric charge accumulated by the ignition capacitor C1 through the route: ignition capacitor C.sub.1.fwdarw.MOSFET T.sub.1.fwdarw.primary coil L.sub.1.fwdarw.ignition capacitor C.sub.1. This discharge induces a high voltage used for ignition in the secondary coil L.sub.2 of the ignition coil and produces a first spark discharge in the ignition plug P.
(91) After the ignition capacitor C.sub.1 has been discharged, the CPU terminates the ignition signal si at time t.sub.7 (see
(92)
(93) In conventional capacitor discharge ignition devices, because ignition of the engine is due only to a spark discharge produced when a voltage V.sub.2a, which is produced when the ignition capacitor has been discharged, is applied to the ignition plug, the duration of spark discharges are extremely short and ignition energy may be insufficient. However, with the present invention, because a voltage V.sub.2b is generated following a voltage V.sub.2a and a second spark discharge is produced, the duration of ignition sparks can be made longer and ignition energy can be increased.
(94) The stroke discrimination means 43 makes use of the fact that the breakdown voltage across the discharge gap of the ignition plug detected through the breakdown voltage detection circuit 4F from partway along the secondary coil L.sub.2 of the ignition coil when a first spark discharge is produced differs between an exhaust stroke and a compression stroke, and thereby performs a process that discriminates whether a stroke of the engine is a compression stroke or an exhaust stroke. Because it takes a certain amount of time for this process to finish after the engine is started, in the present embodiment, when the engine is started, ignition is performed not only at a regular ignition position set in the vicinity of a top dead center position of a compression stroke, but also at an ignition position set in the vicinity of a top dead center position of an exhaust stroke. After a certain amount of time has elapsed after the engine is started and the process that discriminates whether the stroke of the engine is a compression stroke or an exhaust stroke has finished, an ignition operation is only performed at the regular ignition position set in the vicinity of a top dead center position of a compression stroke.
(95) In the embodiment illustrated in
(96) The configuration of the electrical circuit of the ignition device according to the present invention is not limited to the example illustrated in
(97) The power supply circuit 4D illustrated in
(98) In the power supply circuit 4D illustrated in
(99) In the rotation detection circuit 4E illustrated in
(100) In the example illustrated in
(101) In the rotation detection circuit 4E illustrated in
(102) When the exciter coil Lex is configured by a pair of coils Lex.sub.1 and Lex.sub.2 that are wound in the same direction and connected to one another in parallel as described above, loss in the circuit that charges the ignition capacitor C.sub.1 is reduced, enabling the ignition capacitor to be charged to a higher voltage.
(103)
(104) In the example illustrated in
(105) In the embodiment illustrated in
(106) A drive signal is provided to the MOSFET T.sub.1 when the CPU generates an ignition signal si at an ignition timing. This MOSFET therefore assumes the ON state, and electric charge accumulated by the ignition capacitor C.sub.1 is discharged through the route: ignition capacitor C.sub.1.fwdarw.primary coil L.sub.1.fwdarw.MOSFET T.sub.1.fwdarw.MOSFET T.sub.2.fwdarw.parasitic diode Df.sub.2.fwdarw.ignition capacitor C.sub.1. Thereby, a high voltage is induced in the secondary coil of the ignition coil and a first spark discharge is generated in the ignition plug. When a time Ty has elapsed from the ignition timing, the CPU removes the ignition signal and places the MOSFET T.sub.1 in the OFF state while at the same time removing the drive signal that had been provided to the MOSFET T.sub.2 and placing the MOSFET T2 in the OFF state, giving rise to a state in which current does not flow through the primary coil L.sub.1 of the ignition coil and the exciter coil Lex, and a voltage induced in the secondary coil L.sub.2 due to a change in magnetic flux that is inputted to the armature core from the magneto rotor is applied to the ignition plug, the insulation across the discharge gap thereof having been broken down by the first spark discharge, producing a second spark discharge.
(107) <Program Executed by the CPU>
(108) The reference signal identification means 41, the ignition timing calculation means 42, the stroke discrimination means 43, the timer 1 setting means 44, the ignition signal generation means 45, the switch turn-ON means 46, the timer 0 setting means 48, and the switch turn-OFF means 49 illustrated in
(109)
(110) In cases in which the algorithms illustrated in
(111) In the initialization process illustrated in
(112) After the initialization process of
(113) The rotation detection signal interrupt process illustrated in
(114) At step S302, when, as a result of performing the identification as to whether or not the most recent rotation detection signal sn is a reference signal, it has been determined that the rotation detection signal sn is not a reference signal, nothing more is done and the program exits this process. When at step S302 the most recent rotation detection signal sn has been identified as a reference signal, the interrupt process proceeds to step S303 and the [calculation permitted flag] is set to 1. Then, at step S304, the θx calculated in the main process and the Tx that stored in memory at step S301 are used to calculate, as a count time used for ignition timing detection Tig, the amount of time needed to rotate the angle θx (to the ignition position) from the crank angle position (the current crank angle position) where the reference signal was generated. Then, at step S305, the count time used for ignition timing detection Tig is set to timer 1 and timer 1 is immediately made to begin counting down, after which the program returns to the main process.
(115) The timer 1 interrupt process illustrated in
(116) The timer 0 interrupt process illustrated in
(117) When at step S504 it has been determined that the current process is not an initial process, the interrupt process proceeds to step S506 in
(118) With the algorithms illustrated in
(119) Although several embodiments of the present invention have been described, the present invention is not limited to the above embodiments, and it goes without saying that various modifications are possible within the technical scope and spirit of the invention set forth in the patent claims.
(120) For example, although in each of the above embodiments an outer-magnet type magneto generator provided with a magneto rotor that is provided with a three-pole magnetic field at the outer circumference of the flywheel attached to the crank shaft of the engine is used, any magneto generator provided with a magneto rotor that is rotationally driven by the engine and with a stator having an armature core that is inputted with magnetic flux from the magneto rotor and around which an ignition coil and an exciter coil are wound would suffice for the magneto generator used in order to carry out the ignition method according to the present invention, and the magneto generator is not limited to being an outer-magnet type magneto generator.
(121) Further, any switch element capable of ON/OFF control would suffice for the switch elements configuring the ignition switch and the charging switch used in the ignition device according to the present invention, and such switch elements are not limited to being MOSFETs and bipolar transistors.
INDUSTRIAL APPLICABILITY
(122) The ignition device according to the present invention is able to be utilized as an ignition device for performing the ignition of a variety of internal combustion engines. With the present invention, spark discharges that rise quickly and moreover have long durations can be produced in the ignition plug, enabling ignition timings to be stabilized and ignition energy to be increased, and enabling engine performance to be improved.
(123) Explanation of Numerals and Characters
(124) 1 Magneto generator 2 Magneto rotor 201 Flywheel 202 Permanent magnet 2a, 2b Magnetic pole of magneto rotor 3 Stator 3A Armature core 3a, 3b Magnetic pole part of armature core 3B Coil unit 303 Primary bobbin 304 Secondary bobbin L.sub.1 Primary coil L.sub.2 Secondary coil A Ungrounded output terminal of secondary coil B Tap led out from secondary coil C Grounded output terminal of secondary coil Lex Exciter coil 4 Electronics unit 401 Circuit board 4A Ignition circuit 4B Charging circuit 4C Microcomputer 4D Power supply circuit 4E Rotation detection circuit 4F Breakdown voltage detection circuit C.sub.1 Ignition capacitor SWi Ignition switch SWc Charging switch T.sub.1 Field-effect transistor T.sub.2 Transistor S.sub.1 Thyristor D.sub.1 Damper diode P Ignition plug