MOTOR
20190312476 ยท 2019-10-10
Inventors
Cpc classification
H02P6/10
ELECTRICITY
H02K1/276
ELECTRICITY
H02K2213/03
ELECTRICITY
International classification
Abstract
Provided is a motor having an increased output. The motor includes: an armature including a plurality of non-wound teeth and a plurality of wound teeth having windings wound thereon, the teeth being circumferentially alternately arranged about an axis; and a field magnet including a plurality of magnets arranged side by side circumferentially so as to oppose one of an inner or an outer periphery of the armature, the field magnet being supported about the axis so as to be rotatable relative to the armature. The field magnet is provided with rotating force by sequentially switching a magnetic flux that flows through the non-wound teeth and the wound teeth due to energization of the windings of the armature. The wound teeth include a proximal-end portion having a circumferential width greater than a circumferential width of a proximal-end portion of the non-wound teeth.
Claims
1. A motor comprising: an armature including a plurality of non-wound teeth and a plurality of wound teeth having windings wound thereon, the plurality of non-wound teeth and the plurality of wound teeth being circumferentially alternately arranged about an axis; and a field magnet including a plurality of magnets arranged side by side circumferentially so as to oppose one of an inner or an outer periphery of the armature, the field magnet being supported about the axis so as to be rotatable relative to the armature, wherein: the field magnet is provided with rotating force by sequentially switching a magnetic flux that flows through the non-wound teeth and the wound teeth due to energization of the windings of the armature; and the wound teeth include a proximal-end portion having a circumferential width greater than a circumferential width of a proximal-end portion of the non-wound teeth.
2. The motor according to claim 1, wherein the circumferential width of the proximal-end portion of the non-wound teeth has a ratio of not less than 0.58 and not more than 0.85 to the circumferential width of the proximal-end portion of the wound teeth.
3. The motor according to claim 1, wherein a value obtained by dividing the least common multiple of a sum of the number of the plurality of non-wound teeth and the plurality of wound teeth and a number of magnetic poles of the plurality of magnets, by the number of magnetic poles of the plurality of magnets is an odd number.
4. The motor according to claim 1, wherein the field magnet is disposed on an outer peripheral side of the armature; and the non-wound teeth of the armature protrude toward an outer peripheral side from the axis, include an outer peripheral end opposing the magnets of the field magnet, and include a magnetic path enlarged-portion that is circumferentially enlarged on the outer peripheral end side.
5. The motor according to claim 1, wherein: the field magnet is disposed on an inner peripheral side of the armature; and the non-wound teeth of the armature protrude toward the inner peripheral side from the axis, include an inner peripheral end opposing the magnets of the field magnet, and include a magnetic path enlarged-portion that is circumferentially enlarged on an outer peripheral end side.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
DESCRIPTION OF THE EMBODIMENTS
First Embodiment
[0038] In the following, an outer-rotor brushless motor according to an embodiment of the present invention will be described.
[0039] For description purposes, references to top or upper and bottom or lower will be made with reference to the attitude of a brushless motor illustrated in
[0040] As illustrated in
[0041] At the center of the base portion 2, a bearing holder 3 is vertically provided, and a stator (armature) 4 is fixed to the outer periphery of the bearing holder 3.
[0042] As illustrated in
[0043] The rotor case 8, in order to function as a yoke of the rotor 10 as will be described below, is made from a magnetic material, such as magnetic steel sheet, pure iron, or similar ferromagnetic and soft-magnetic metal material. The rotor case 8 is fabricated by drawing using a press.
[0044] The rotating shaft 7 protrudes from above the rotor case 8. While not illustrated in the drawings, the rotor case 8 has female screw holes formed at four equally divided locations about the rotating shaft 7. An object to be driven by the motor 1 is fitted onto the rotating shaft 7 using the female screw holes. In this case, the object to be driven is aligned with the axis L and fixed over the rotor case 8. On the inner peripheral surface of the rotor case 8, a total of 16 magnets 9 are circumferentially arranged side by side at regular intervals. The rotating shaft 7, the rotor case 8, and the magnets 9 make up a rotor (field magnet) 10.
[0045] In the present example, each of the magnets 9 has one magnetic pole on the side opposing the stator 4. In this case, the number of magnetic poles of the plurality of magnets 9, i.e., the 16 magnets 9, is 16. When each magnet has P (P is a natural number) magnetic poles, the number of magnetic poles of the plurality of magnets is a value obtained by multiplying the number of magnets by P.
[0046] The 16 magnets 9 having a total of 16 magnetic poles may be integrally configured to provide a configuration in which a single magnet has 16 magnetic poles.
[0047] The configuration of the stator 4 will be described.
[0048] The stator 4 includes a fixed core 12 fixed to the bearing holder 3, six divided cores 13 attached to the fixed core 12, and coils 14 for the respective phases of U, V, and W.
[0049] The fixed core 12 comprises a plurality of steel sheets laminated in the upper-lower direction. The fixed core 12 has a fitting hole 12a penetrating therethrough at the center. The fixed core 12 is fixed to the bearing holder 3 by fitting the fitting hole 12a with the outer peripheral surface of the bearing holder 3. In circumferentially equally divided six locations about the center of the fixed core 12, non-wound teeth 15 are respectively integrally formed. The respective non-wound teeth 15 protrude on the outer peripheral side from the axis L. In plan view, each of the non-wound teeth 15 includes an outer peripheral end 15a (opposing surface of the present invention) with a circumferentially increased width, forming a T-shape. The proximal-end portion (end portion opposite from the outer peripheral end 15a) of the non-wound teeth 15 has a radially extending rectangular shape. The outer peripheral end 15a is opposed to the magnets 9 via a predetermined clearance on the inner peripheral side of the magnets 9 of the rotor 10.
[0050] As illustrated in
[0051] Each of the divided cores 13 includes a wound tooth 17 on which a winding is wound, and a bobbin 18 for insulation. Each of the wound teeth 17 includes a plurality of steel sheets laminated in the upper-lower direction. The wound teeth 17 have a circumferentially increased width on one end, forming a T-shape in plan view, as in the case of the non-wound teeth 15. The proximal-end portion (end portion opposite from an outer peripheral end 17a which will be described later) of the wound teeth 17 has a radially extending rectangular shape. The other end of the wound teeth 17 is integrally formed with a dovetail 17b. Each of the wound teeth 17 is disposed in each slot 16 of the fixed core 12. Each of the wound teeth 17 has its dovetail 17b on the other end fitted in each dovetail groove 16a of the fixed core 12. Each of the wound teeth 17 is fixed at the center of the non-wound teeth 15 positioned on both sides in each slot 16.
[0052] Thus, the one end side of each of the wound teeth 17 having an increased width, i.e., the outer peripheral end 17a (opposing surface of the present invention), is opposed to the inner peripheral side of the magnets 9 of the rotor 10 via a predetermined clearance. Both circumferential sides of the outer peripheral end 17a are slightly spaced apart from the outer peripheral end 15a of the adjacent non-wound teeth 15.
[0053] Accordingly, a plurality of non-wound teeth 15 and a plurality of wound teeth 17 are alternately arranged circumferentially about the axis L.
[0054] In the present embodiment, the wound teeth 17 have a circumferential width B6 of the proximal-end portion thereof which is greater than a circumferential width B5 of the proximal-end portion of the respective non-wound teeth 15. In the following, the ratio of width B6 to width B5 will be referred to as a proximal-end portion width ratio of teeth. In the present embodiment, the proximal-end portion width ratio of teeth is not more than one.
[0055] In the area between the dovetail 17b of each of the wound teeth 17 and the outer peripheral end 17a, the tubular bobbin 18, which is made of an insulating synthetic resin material, is fitted. The bobbin 18 has flanges formed on both ends thereof. The flanges are respectively in contact with the end face of the dovetail 17b and the end face of the outer peripheral end 17a.
[0056] The wound teeth 17 of the respective divided cores 13 are wound with the windings for the respective phases in the order of U, V, and W circumferentially about the axis L. The respective wound teeth 17 and the windings are retained in an insulated manner by means of the bobbin 18. While not illustrated in the drawings, the windings for the respective phases are connected via crossover wiring. In this way, the windings for the respective phases form the coils 14 for the respective phases of U, V, and W.
[0057] While not illustrated in the drawings, the motor 1 is supplied with electric power via a power feed cable. At times depending on the rotation angle of the rotor 10, the coils 14 for the respective phases on the stator 4 are successively energized by a sensorless drive system. In accordance with the energization of the coils 14 for the respective phases, the flow of magnetic flux through the respective wound teeth 17 and the respective non-wound teeth 15 is sequentially switched, whereby the rotor 10 is provided with rotating force.
[0058] In the motor 1 thus configured, the number of magnetic poles of the plurality of magnets 9 (hereafter referred to as pole number) is 16. The sum of the number of the plurality of non-wound teeth 15 and the number of the plurality of wound teeth 17 (the number of slots formed by the teeth 15, 17; hereafter referred to as slot number) is 12. That is, the motor 1 is a motor where the pole number is 16 and the slot number is 12.
[0059] As in the motor 1 of the present embodiment, it is preferable that the value obtained by dividing the least common multiple of the slot number and the pole number by the pole number be an odd number. Specifically, in the motor 1 of the present embodiment, the least common multiple of the slot number 12 and the pole number 16 is 48. The value obtained by dividing the least common multiple by the pole number 16 is three, which is an odd number.
[0060] Other examples of the motor in which the value obtained by dividing the least common multiple of the slot number and the pole number by the pole number is an odd number are a motor where the pole number is 24 and the slot number is 18, and a motor where the pole number is 40 and the slot number is 18.
[0061] The details of the magnetic flux linking the teeth 15, 17 of the motor 1 thus configured will be described.
[0062] As illustrated in
[0063] The coils (windings) 14.sub.1, 14.sub.2, 14.sub.3 are linked by magnetic fluxes illustrated in
[0064] The wound teeth 17 to which the coil 14.sub.1 for U-phase is attached are referred to as wound teeth 17.sub.1. Similarly, the wound teeth 17 to which the coil 14.sub.2 for V-phase is attached are referred to as wound teeth 17.sub.2. The wound teeth 17 to which the coil 14.sub.3 for W-phase is attached are referred to as wound teeth 17.sub.3.
[0065] As illustrated in
[0066] In the state illustrated in
[0067] At time t.sub.1, compared with the magnitude of the magnetic flux linking the coil 14.sub.1 for U-phase, the magnitude of the magnetic flux linking the coil 14.sub.2 for V-phase and the magnitude of the magnetic flux linking the coil 14.sub.3 for W-phase are small.
[0068] As indicated by arrows A1 in
[0069] On the opposite sides circumferentially of the wound tooth 17.sub.1 across the non-wound teeth 15, there are also the wound teeth 17.sub.2, 17.sub.3 arranged. However, at time t.sub.1, the magnetic fluxes linking the coils 14.sub.2, 14.sub.3 attached to the wound teeth 17.sub.2, 17.sub.3 have mutually different phases from that of the magnetic flux linking the coils 14.sub.1 attached to the wound tooth 17.sub.1. Accordingly, the amounts of magnetic fluxes of the wound teeth 17.sub.1, 17.sub.2, 17.sub.3 are maximized in different periods. That is, when the amount of magnetic flux flowing out of the wound tooth 17.sub.1 is maximized, the amounts of magnetic fluxes flowing out of the wound teeth 17.sub.2, 17.sub.3 indicated by arrows A5, A6 are not so much.
[0070] Then, it becomes possible, for example, to increase the winding on the wound tooth 17.sub.1, or to increase the number of the sets of the wound teeth 17 and the non-wound teeth 15. Thus, by making the circumferential width B6 of the proximal-end portion of the wound teeth 17 greater than the circumferential width B5 of the proximal-end portion of the respective non-wound teeth 15, the output of the motor 1 can be increased.
[0071] In
[0072] When, at time t2 in
[0073] Further, when, at time t3 in
[0074] Thereafter, the same steps are repeated, and the rotor 10 rotates in anticlockwise direction about the axis L.
[0075] As described above, in the motor 1 of the present embodiment, the width B6 of the proximal-end portion of the wound teeth 17 is greater than the width B5 of the proximal-end portion of the respective non-wound teeth 15. Thus, it becomes possible to wind more winding on the wound teeth 17.sub.1, or to increase the number of the sets of the wound teeth 17 and the non-wound teeth 15, thereby increasing the output of the motor 1.
[0076] It also becomes possible to increase the output of the motor 1 easily and inexpensively.
[0077] In the motor 1, the value obtained by dividing the least common multiple of the slot number (the sum of the number of the plurality of non-wound teeth 15 and the number of the plurality of wound teeth 17) and the pole number (the number of magnetic poles of the plurality of magnets 9) by the pole number is an odd number.
[0078] When the slot number of the motor 1 is 2N (N is a natural number; 12 in the present embodiment), it is considered, magnetically, that there are N sets of the wound teeth 17 and the non-wound teeth 15 (six sets in the present embodiment). In this case, the least common multiple of the pole number and N corresponds to the fundamental order of cogging torque. It also known that the higher the cogging torque order, the smaller the cogging torque tends to become.
[0079] When the value obtained by dividing the least common multiple of the slot number and the pole number by the pole number is an odd number, the least common multiple of the pole number and N and the least common multiple of the pole number and 2N become equal to each other, and the least common multiple of the pole number and N becomes a relatively large value. On the other hand, when the value obtained by dividing the least common multiple of the slot number and the pole number by the pole number is an even number, the least common multiple of the pole number and N becomes smaller than the least common multiple of the pole number and 2N, and the least common multiple of the pole number and N becomes a relatively small value.
[0080] Thus, when the value obtained by dividing the least common multiple of the slot number and the pole number by the pole number is an odd number, it becomes possible to increase the fundamental order of cogging torque by making the least common multiple of the pole number and N a relatively large value, whereby the cogging torque of the motor 1 can be reduced.
[0081] Because an increase in the output of the motor 1 and a decrease in cogging torque can be achieved, the motor 1 may be used for applications where smooth movements are required, such as in robots.
[0082] With reference to
[0083] When the proximal-end portion width ratio of teeth is less than 0.85, the cogging torque ratio gradually decreases. Particularly, when the proximal-end portion width ratio of teeth is not more than 0.75, the cogging torque ratio is greatly decreased.
[0084] Accordingly, by setting the proximal-end portion width ratio of teeth to be not more than 0.75, the cogging torque of the motor 1 can be decreased.
[0085] In
[0086] When the proximal-end portion width ratio of teeth is changed, the rotational speed of the motor is changed, even if the same voltage is applied to the motor. In order to match the unloaded rotational speed, under the condition that the space factor of the wound teeth 17 is constant, the diameter of the winding and the number of turns were adjusted, and the maximum torque (stalling torque) of the motor was compared.
[0087] When the proximal-end portion width ratio of teeth is small, the circumferential width B5 of the proximal-end portion of the non-wound teeth 15 becomes narrow, and it becomes harder for the magnetic flux to flow through the non-wound teeth 15, resulting in a lower torque ratio. When the proximal-end portion width ratio of teeth is not less than 0.5, the torque ratio gradually increases as the proximal-end portion width ratio of teeth increases. When the proximal-end portion width ratio of teeth is 0.85, the torque ratio has the maximum value. When the proximal-end portion width ratio of teeth exceeds 0.85, the torque ratio gradually decreases as the proximal-end portion width ratio of teeth increases.
[0088] Accordingly, in order to maintain a high torque ratio while keeping the cogging torque ratio low, the proximal-end portion width ratio of teeth is set to be not less than 0.5 and less than 1.0 and preferably not less than 0.58 and not more than 0.85.
[0089]
[0090] The circumferential width of the magnetic path enlarged-portion 19 on the outer peripheral end is smaller than a circumferential width B1 (see
[0091] In the motor 1A of the modification, the magnetic path enlarged-portion 19 ensures a magnetic path width for the non-wound teeth 15, whereby the magnetic flux density can be decreased and the core iron loss can be reduced.
[0092] When the circumferential width at the outer peripheral end of the magnetic path enlarged-portion is equal to the width B1, the width of the non-wound teeth 15 may be increased in one step on the outer peripheral end side due to the magnetic path enlarged-portion and the outer peripheral end 15a.
Second Embodiment
[0093] A second embodiment of the present invention will be described with reference to
[0094]
[0095] The motor 21 includes a casing 22 in which a rotor (field magnet) 23 is supported on a rotating shaft 24 so as to be rotatable about the axis L. The rotor 23 includes an outer peripheral surface on which eight magnets 25 are circumferentially arranged side by side, each having a single magnetic pole on an outer periphery thereof.
[0096] In the casing 22, an annular stator (armature) 26 is fitted about the axis L. The stator 26 includes a fixed core 27, six divided cores 28, and coils 33 for the respective phases. The rotor 23 is rotatably supported on the inner peripheral side of the stator 26.
[0097] The fixed core 27 is integrally formed with six non-wound teeth 29 protruding toward the inner peripheral side. In plan view, the respective non-wound teeth 29 include an inner peripheral end 29a (opposing surface of the present invention) having a circumferentially increased width, forming a T-shape. The respective non-wound teeth 29 have the inner peripheral end 29a opposing the magnets 25 on the rotor 23 side. Between the respective non-wound teeth 29, slots 30 are formed, opening on the inner peripheral side of the fixed core 27. In each of the slots 30, a dovetail groove 30a is formed.
[0098] The respective wound teeth 31 of the divided core 28 have an inner peripheral end 31a (opposing surface of the present invention) having a circumferentially increased width, forming a T-shape. The wound teeth 31 are fixed in the slots 30 with the dovetail 31b formed on the outer peripheral end fitted in the dovetail groove 30a of the fixed core 27. The wound teeth 31 have their inner peripheral ends 31a opposing the magnets 25.
[0099] Each of the wound teeth 31 has a winding wound thereon via a bobbin 32, forming coils 33 for the respective phases. The coils 33 are successively energized, whereby magnetic fluxes flow through the respective non-wound teeth 29 and the respective wound teeth 31, thereby providing the sequentially switched rotor 23 with rotating force.
[0100] In the present embodiment, the circumferential width B6 of the proximal-end portion of the wound teeth 31 is also greater than the circumferential width B5 of the proximal-end portion of the respective non-wound teeth 29.
[0101] The respective non-wound teeth 29 of the stator 26 may be formed with a magnetic path enlarged-portion 34. The magnetic path enlarged-portion 34 protrudes on the inner peripheral side toward the axis L, and has an inner peripheral end opposing the magnets 25 of the rotor 23. The magnetic path enlarged-portion 34 is circumferentially enlarged on the outer peripheral end side.
[0102] The motor 21 of the present embodiment is a motor in which the pole number is eight and the slot number is 12.
[0103] As described above, according to the present embodiment, an increased output of the motor 21 can be obtained.
[0104] Further, the magnetic path enlarged-portion 34 ensures a magnetic path width of the non-wound teeth 29, whereby the magnetic flux density can be decreased and the core iron loss can be reduced.
[0105] The motor 21 may not be provided with the magnetic path enlarged-portion 34.
Third Embodiment
[0106] A third embodiment of the present invention will be described with reference to
[0107] As illustrated in
[0108] The rotor core 47 is formed with three non-wound teeth 49 and three wound teeth 51 protruding toward the outer peripheral side. In plan view of
[0109] Each of the wound teeth 51 has a winding wound thereon via an insulation coating (not illustrated), forming the coils 52 for the respective phases. The coils 52 are connected to commutators 53 illustrated in
[0110] As illustrated in
[0111] While the first embodiment to the third embodiment of the present invention have been described with reference to the drawings, the embodiments are not intended to limit concrete configurations, and may include modifications, combinations, deletions and the like without departing from the spirit and scope of the present invention. It goes without saying that the configurations described with reference to the embodiments may be combined, as appropriate.
[0112] For example, in the first embodiment to the third embodiment, the value obtained by dividing the least common multiple of the slot number and the pole number by the pole number may be an even number.