Methods for detecting and locating a thermal anomaly for a mounted assembly of a vehicle
11691464 · 2023-07-04
Assignee
Inventors
Cpc classification
B60C23/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method for detecting a thermal anomaly during running of a tire-wheel assembly (3) of a vehicle (1) equipped with a mounting wheel (5) on which a pneumatic tire is mounted comprises the steps of measuring the internal pressure (P) and temperature (T) of the tire-wheel assembly (3) using a sensor (9) attached to the mounting wheel (5), calculating a monitoring ratio which is a function of the measured pressure and of the measured temperature, repeating the preceding steps and tracking the evolution in the value of the monitoring ratio in order to determine a thermal anomaly.
Claims
1. A method for locating a thermal anomaly on tire-wheel assemblies of a vehicle, each of which is equipped with a mounting wheel on which a pneumatic tire is mounted, the method comprising: implementing, on a reference set comprising at least one tire-wheel assembly selected from among the tire-wheel assemblies of the vehicle, a method for detecting a thermal anomaly comprising the steps of measuring an internal pressure P and temperature T of the tire-wheel assembly using a sensor attached to the mounting wheel, calculating a monitoring ratio P/T which is a function of the measured pressure P and of the measured temperature T and a function of each of the tire-wheel assemblies of the reference set, and repeating the preceding steps and tracking an evolution in a value of the monitoring ratio P/T in order to determine a thermal anomaly when the internal temperature of the tire-wheel assembly increases more rapidly than the internal pressure of the tire-wheel assembly; implementing the method for detecting the thermal anomaly on a comparison tire-wheel assembly of the vehicle not belonging to the reference set; and calculating a difference ΔP/T between the monitoring ratios P/T of the reference set and of the tire-wheel assembly compared during iterations in order to determine whether a thermal anomaly is coming from the reference set or from the compared tire-wheel assembly.
2. The method according to claim 1, further comprising, after the step of calculating the difference ΔP/T, a step of statistically discriminating, on a basis of a spread on the difference of the monitoring ratios P/T of the reference set and of the compared tire-wheel assembly, to remove thermal anomalies that are associated with statistical variations.
3. The method according to claim 2, wherein the statistical discrimination step comprises the following phases: determining two quantiles, qα and q1−α, of predetermined orders, α and 1−α, for values obtained during iterations of the step of calculating the difference ΔP/T between the monitoring ratios P/T of the reference set and of the compared tire-wheel assembly; and using the two quantiles, qα and q1−α, of predetermined orders, α and 1−α, respectively as an upper threshold S1 and as a lower threshold S2 between which thresholds each value of the difference ΔP/T is not considered to represent a thermal anomaly.
4. The method according to claim 3, wherein the predetermined orders, α and 1−α, are respectively comprised between 10.sup.−4 and 10.sup.−1 and between 1-10.sup.−4 and 1-10.sup.−1.
5. The method according to claim 2, wherein the statistical discrimination step comprises the following phase: calculating a standard deviation σ for values obtained during iterations of the step of calculating the difference ΔP/T between the monitoring ratios P/T of the reference set and of the compared tire-wheel assembly.
6. The method according to claim 5, wherein the statistical discrimination step determines, from the standard deviation σ of the values obtained during the step of calculating the difference ΔP/T, an upper threshold S1 and a lower threshold S2 between which thresholds each value of the difference ΔP/T is not considered to represent a thermal anomaly.
7. The method according to claim 6, wherein the upper threshold S1 and the lower threshold S2 correspond to plus or minus a factor F multiplied by the standard deviation σ of the values obtained in the step of calculating the difference ΔP/T, the factor F being between 1 and 4.
8. The method according to claim 2, which is repeated at least once in order to change running conditions of the tire-wheel assemblies, the statistical discrimination step comprising the following phases: compiling curves for each iteration of the method; calculating a mean
9. The method according to claim 8, wherein the predetermined orders, α and 1−α, are respectively comprised between 10.sup.−4 and 10.sup.−1 and between 1-10.sup.−4 and 1-10.sup.−1.
10. The method according to claim 1, further comprising a final step of issuing an alert when a thermal anomaly with one of the tire-wheel assemblies of the vehicle is determined.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further particular features and advantages will become clearly apparent from the following description thereof, which is given by way of entirely non-limiting example, with reference to the appended drawings, in which:
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DETAILED DESCRIPTION OF AT LEAST ONE EMBODIMENT OF THE INVENTION
(12) In the various figures, elements that are identical or similar bear the same references, possibly supplemented by a suffix. The description of their structure and of their function is therefore not systematically repeated.
(13) In all that follows, the orientations are the usual orientations of a motor vehicle. In particular, the terms “upper”, “lower”, “left”, “right”, “above”, “below”, “forwards” and “backwards” are generally understood to mean with respect to the normal direction in which the motor vehicle runs and to the position of the driver.
(14) A “pneumatic tyre” means all types of resilient tread subjected to an internal pressure. The invention is applicable to any type of tyre, in particular those intended to be fitted on motor vehicles of the passenger vehicle or SUV (“Sport Utility Vehicle”) type, two-wheel vehicles (in particular motorcycles), aircraft, industrial vehicles selected from vans, heavy transport vehicles, i.e. light rail vehicles, buses, heavy road transport vehicles (lorries, tractors and trailers), and off-road vehicles such as agricultural or construction plant vehicles, or other transport or handling vehicles. The invention is also applicable to non-motorized vehicles, in particular a trailer, a semi-trailer or a caravan.
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(16) As a preference, the sensor 9 is attached or mounted on the mounting wheel 5, that is to say is in contact with the mounting wheel 5, as illustrated in
(17) Such fleet monitoring has yielded the discovery that sensors 9 can sometimes send back abnormal temperature signals, that is to say that one or more of the temperature signals T emitted by the sensors 9 of the tyre-wheel assemblies 3 may send a signal with a magnitude that is higher in comparison with the others. This higher magnitude may be caused by the sensor 9 having a different precision from the others, i.e. because it is measuring an overestimated value and/or exhibits too great a variation between values in the same conditions.
(18) Following checks, and entirely unexpectedly, it was found that the thermal anomaly was in fact due to poor operation of the braking system of the vehicle 1. More specifically, defective brake calipers were not releasing the brake pads sufficiently from their disc 10, thus causing excessive heating of the latter. In fact, as can be seen in
(19) Thus, the invention relates to a method for detecting a thermal anomaly during running of a tyre-wheel assembly 3 of a vehicle 1 equipped with a mounting wheel 5 on which a pneumatic tyre 7 is mounted. The detection method comprises a first step intended to measure the internal pressure P and internal temperature T of the tyre-wheel assembly 3 using a sensor 9 attached to the mounting wheel 5. This step can be performed using the sensors 9 of the tyre-wheel assemblies 3 that are already present on the vehicle 1. As visible in
(20) The detection method continues with a second step intended to calculate a monitoring ratio which is a function of the measured pressure P and of the measured temperature T. As a preference, the monitoring ratio corresponds to the ratio P/T of the measured pressure P to the measured temperature T.
(21) Specifically, assuming no air leaks and assuming that the quantity of material is constant, then according to the Gay-Lussac law, each tyre-wheel assembly obeys the following relationship:
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(23) Empirically, as can be seen in
(24) This second step may be performed using a calculation module 13 that calculates the monitoring ratio. Specifically, as can be seen in curve C8 of
(25) The detection method repeats the first and second steps so that the way in which the value of the monitoring ratio evolves can be tracked and, incidentally, a potential thermal anomaly determined. The repeated iterations can be performed at regular intervals such as, for example, at an interval of between 20 seconds and 30 minutes and, for preference, between 30 seconds and 1 minute. The detection method may thus comprise a final step of issuing an alert when a thermal anomaly with one of the tyre-wheel assemblies 3 of the vehicle is determined (from D.sub.1 in curve C.sub.8 of
(26) Advantageously, the detection method therefore makes it possible, using measurements at the level of a tyre-wheel assembly 3, to determine whether abnormal heating is present at the level of a component of the vehicle 1 that is mounted close to the tyre-wheel assembly 3. Such a component may typically be all or part of a suspension system, of a drivetrain, or of a braking system. By way of entirely non-limiting example, the abnormal heating caused by the malfunctioning of the brake pads as explained hereinabove might not be the only source of heating. By way of example, the heating could also be the result of defective cooling of a motor housed in the mounting wheel 5. In the light of the foregoing, it will be appreciated that the method is simple to implement and allows aids to maintenance and to correct operation of the vehicle to be added without the addition of further sensors.
(27) The invention also proposes a more refined method for determining whether these temperature signals which are sometimes abnormal do warrant an alert. Thus, the invention relates to a method for locating a thermal anomaly on tyre-wheel assemblies 3 of a vehicle 1 each of which is equipped with a mounting wheel 5 on which a pneumatic tyre 7 is mounted.
(28) The location method comprises a first step intended to implement the thermal anomaly detection method as outlined hereinabove on a reference set comprising at least one tyre-wheel assembly 3 selected from among the tyre-wheel assemblies 3 of the vehicle 1, the monitoring ratio being a function of each of the tyre-wheel assemblies 3 of the reference set. It will therefore be appreciated that the monitoring ratio (curve C.sub.4 in
(29) Next, at the same time as the first step (or before or after), the location method comprises a second step intended to implement the thermal anomaly detection method as outlined hereinabove on a comparison tyre-wheel assembly 3 of the vehicle 1 that does not belong to the reference set. The objective is to check each thermal environment of the tyre-wheel assemblies 3 of the vehicle 1 one by one in order to be able to discriminate possible particular usage of the vehicle 1 by comparing its monitoring ratio (curve C.sub.5 of
(30) The location method then executes a third step intended to calculate the difference Δ(P/T) between the monitoring ratios P/T of the reference set and the tyre-wheel assembly 3 compared during the iterations. This third step may be implemented by a calculation module 15 that calculates the difference Δ(P/T) in the ratios P/T in order, for example, to obtain the curve C.sub.6 illustrated in
(31) With respect to
(32) This third step makes it possible quickly to determine if a thermal anomaly is not in fact due to a particular usage of the vehicle 1 and whether it stems from the reference set or from the compared tyre-wheel assembly 3. A potential thermal anomaly can therefore be located by comparison. The location method may thus comprise a final step of issuing an alert when a thermal anomaly with one of the tyre-wheel assemblies 3 of the vehicle is determined (from D.sub.1 in curve D.sub.8 of
(33) Advantageously, the location method allows the environment of each tyre-wheel assembly 3 of a vehicle 1 to be monitored one by one. Typically, the monitoring may be performed on all the tyre-wheel assemblies 3 of the vehicle 1, or else each tyre-wheel assembly 3 of a particular part of the vehicle 1 such as, for example, all the tyre-wheel assemblies 3 of the one same axle, only the driven tyre-wheel assemblies 3 of the vehicle 1 (automobile, lorry) or else only the trailed tyre-wheel assemblies 3 of the vehicle 1 (automobile, lorry, caravan, trailer).
(34) In addition, because each sensor 9 is referenced by an identifier, even if, during maintenance, the tyre-wheel assemblies 3 are replaced or swapped around, the thermal anomaly will still be located on the vehicle 1 in the same way. More specifically, the position corresponding to the identifier can be discovered by interrogating the sensors 9 of the tyre-wheel assemblies 3 using its dedicated communications system at the time of preventive maintenance (inspecting the components of the vehicle 1 around the tyre-wheel assembly 3 that has been identified) following receipt of the thermal-anomaly alert on the on-board network 19 of the vehicle 1, and transmission to the fleet manager for the vehicle 1 and/or the display to the driver of the vehicle 1.
(35) As a preference, the location method comprises, after the third step of calculating the difference Δ(P/T), a fourth step of statistical discrimination that, on the basis of the spread on the difference in the monitoring ratios and/or the measurements of the internal pressure P and internal temperature T of each tyre-wheel assembly 3, allows the removal of those thermal anomalies that are associated with the statistical variations induced by the calculations and/or the measurements. This fourth step can be implemented by a statistical calculation module 17 in order to obtain, for example, the thresholds S.sub.1 and S.sub.2 illustrated in
(36) Specifically, the modules 11, 13, 15 and the sensors 9 have a (purely random) repeatability and a sensitivity to different usages (path, banking, load, speed, etc.) leading to a more or less extensive spread. The purpose of the statistical discrimination step is to prevent this spread that is intrinsic to the elements used for implementing the method from leading to a false conclusion that there is a thermal anomaly. As a general rule, the pressure measurements are given to ±0.1 bar, and the temperature measurements to ±3° C.
(37) According to a first variant in which the distribution law is considered to be not necessarily a normal distribution, the statistical discrimination step comprises a first phase intended to determine two quantiles q.sub.α, q.sub.1-α of predetermined orders α, 1−α for the values (curves C.sub.4 and/or C.sub.5 and/or C.sub.6 of
(38) The value α may thus be comprised between 10.sup.−4 and 10.sup.−1. The value α may, for example, be equal to 0.0001, 0.0005, 0.001, 0.005, 0.0075, 0.01, 0.015, 0.02, 0.05 or 0.1 depending on the desired probability of risk of false detection of a thermal anomaly. As a preference, the value α is equal to 10.sup.−2.
(39) A second phase of the first variant is intended to use the two quantiles q.sub.α, q.sub.1-α of predetermined orders α, 1−α respectively as an upper threshold S.sub.1 and as a lower threshold S.sub.2 between which thresholds each value of the difference is not considered to represent a thermal anomaly. Therefore, a first predetermined order a may form the lower threshold S.sub.2 comprised between 10.sup.−4 and 10.sup.−1 and a second predetermined order 1−α may form the upper threshold S.sub.1 comprised between 1-10.sup.−4 and 1-10.sup.−1.
(40) Specifically, the quantiles allow a predetermined range in which the spread is considered to have been induced by the precision of the measurements of the sensors 9 of each tyre-wheel assembly 3 to be immediately taken into consideration statistically. Therefore the higher the value α, the lower the selectivity, with the risk of detecting thermal anomalies which in fact are not. Conversely, the lower the value α, the greater the selectivity, with the risk that the thermal anomalies may not be systematically detected.
(41) According to a second variant in which the distribution law is considered to be a normal distribution, the statistical discrimination step comprises the phase intended to calculate the standard deviation σ (“sigma”) of the values (curves C.sub.4 and/or C.sub.5 and/or C.sub.6 of
(42) The statistical discrimination step makes it possible to determine, from the standard deviation σ of the values obtained during the step of calculating the difference Δ(P/T), an upper threshold S.sub.1 and a lower threshold S.sub.2 between which thresholds each value of the difference Δ(P/T) is not considered to represent a thermal anomaly. The range of values for which the variations in the difference Δ(P/T) are not necessarily due to a thermal anomaly in the environment of the compared tyre-wheel assembly 3 is thus determined in advance. It will thus be appreciated that, depending on which of the thresholds S.sub.1, S.sub.2 is crossed, it can be determined whether it is the monitoring ratio of the reference set or that of the compared tyre-wheel assembly 3 that is exhibiting a thermal anomaly.
(43) Preferentially, the lower and upper thresholds S.sub.1, S.sub.2 correspond to plus or minus a factor F multiplied by the standard deviation (±F.Math.σ) of the values obtained in the step of calculating the difference, the factor F being comprised between 1 and 4. By way of example, the factor F could thus be comprised between 2 and 3 such as, for example, equal to 2, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9 or 3. Thus, the upper and lower thresholds S.sub.1, S.sub.2 between which each value of the difference Δ(P/T) is not considered to represent a thermal anomaly can be adapted according to the application, the tyre-wheel assembly 3 and the type of sensor 9. More specifically, the higher the factor F, the greater the selectivity, with the risk that the thermal anomalies may not be systematically detected. Conversely, the lower the factor F, the lower the selectivity, with the risk of detecting thermal anomalies which in fact are not.
(44) According to a third variant in which there is a desire to centre and reduce the difference curves, the location method is repeated at least once, and preferably several times, in order to obtain different running conditions of the tyre-wheel assemblies 3. Furthermore, the statistical discrimination step comprises a first phase intended to compile the curves for each iteration of the location method, and then a second phase intended to calculate the mean value
(45) A third phase is intended to calculate a corrected difference Δ(P/T) by subtracting the calculated difference Δ(P/T) of the current iteration from the calculated mean value
(46) As in the first variant, the third variant also comprises a fourth phase intended to determine two quantiles q.sub.α, q.sub.1-α of predetermined orders α, 1−α for the corrected difference values Δ(P/T), and to use the two quantiles q.sub.α, q.sub.1-α of predetermined orders α, 1−α in a last phase, respectively as an upper threshold S.sub.1 and as a lower threshold S.sub.2 between which thresholds each value of the difference is not considered to represent a thermal anomaly.
(47) The value α may thus be comprised between 10.sup.−4 and 10.sup.−1. The value α may, for example, be equal to 0.0001, 0.0005, 0.001, 0.005, 0.0075, 0.01, 0.015, 0.02, 0.05 or 0.1 depending on the desired probability of risk of false detection of a thermal anomaly. As a preference, the value α is equal to 10.sup.−2. Therefore, a first predetermined order α may form the lower threshold S.sub.2 comprised between 10.sup.−4 and 10.sup.−1 and a second predetermined order 1−α may form the upper threshold S.sub.1 comprised between 1-10.sup.−4 and 1-10.sup.−1.
(48) Advantageously, the quantiles q.sub.α, q.sub.1-α allow a predetermined range in which the spread is considered to have been induced by the precision of the measurements of the sensors 9 of each tyre-wheel assembly 3 to be immediately taken into consideration statistically. Therefore the higher the value α, the lower the selectivity, with the risk of detecting thermal anomalies which in fact are not. Conversely, the lower the value α, the greater the selectivity, with the risk that the thermal anomalies may not be systematically detected.
(49) The location method according to the first, second or third variant may thus comprise a final step of issuing an alert when a thermal anomaly with one of the tyre-wheel assemblies 3 of the vehicle 1 is determined (between D.sub.1 and D.sub.2 in curve C.sub.9 of
(50) The invention is not limited to the embodiments and variants presented and other embodiments and variants will be clearly apparent to a person skilled in the art. It is notably possible to adapt the detection method and/or the location method according to the component of the vehicle 1 that is to be monitored. Thus, the thresholds S.sub.1, S.sub.2 might, for example, take into consideration the size of the space between the outside diameter of the brake disc 10 and the inside diameter of the mounting wheel 5.
(51) As a variant or in addition, the detection method and/or the location method might also take into consideration only the detection of those tyre-wheel assemblies 3 that are actually touching the roadway so as not to monitor a possible raised-up axle of a trailer for example.
(52) Finally, it is notably possible to carry out the methods using an indirect stream of information via a server in which there are performed statistical processing operations regarding the history of the information and an analysis of massive data that would make it possible to address the problem of how the monitoring ratio evolves by using remote sources of information. By way of example, a processing of massive data with management of the data history might be carried out in order to incorporate the effects that the wearing of the tyre-wheel assemblies 3, the loading of the tyre-wheel assemblies 3, the speed of the vehicle 1, characteristics (winding nature, banking, etc.) of the road that the vehicle 1 encounters, or else the grip of the tyre-wheel assemblies 3, has/have on the value of the monitoring ratio. Specifically, use might for example be made of a device, external to the vehicle, for measuring wear and which, when the vehicle 1 is being serviced or passes through an automatic-detection gantry, increments the number of kilometres covered by the pneumatic tyres 7.
(53) According to another example, a dated map of the information measured on the vehicle or on other vehicles equipped with the same device could be created. Thus, each measurement could be sent to a server containing the information pertaining to the measured value, the geographical location of the road on which the measurement was taken, the date of the measurement (day, and time in hours and minutes) and other measured parameters (such as, for example, the load per axle, the speed, the acceleration or the banking). A processing of the massive data could then be performed in order the better to estimate the law of the monitoring ratios. As a result, using the above method or any other method based on this information, the estimation of the probable anomaly detection thresholds would be more refined. It might also be possible to make a distinction between families of vehicle and/or types of usage on the basis of these massive data by using statistical methods, machine learning engines, artificial intelligence, in order to perform this segmentation (also known as “clustering”). For each segment, the above approach or a suitable similar approach can be used. Additional segmentation can be achieved by knowing the wear, using this knowledge alone or combined with other parameters. This knowledge regarding wear could be gathered when the vehicle is being serviced, passes through a gantry, or is instrumented with an external device.