THREE-DIMENSIONAL APPLIQUE EFFECT
20190308444 ยท 2019-10-10
Inventors
Cpc classification
B44C1/10
PERFORMING OPERATIONS; TRANSPORTING
B29C66/729
PERFORMING OPERATIONS; TRANSPORTING
B44C1/18
PERFORMING OPERATIONS; TRANSPORTING
B32B3/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B44C1/18
PERFORMING OPERATIONS; TRANSPORTING
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Methods according to the present disclosure include creating a three-dimensional effect, for example, an applique effect, that allows for the effect to be more integrated with the object to which it is added than in conventional methods. These methods can include adding the effect or applique on a surface of an object with the object sandwiched between the applique and a structure-imparting material, allowing the applique and the object it is on to move more freely and in unison together. The three-dimensional applique can be formed by applying force to the object on a side opposite to the applique such that indentations and protrusions are formed in the layered structure of the object and structure-imparting material, providing a three dimensional applique image. In other embodiments, an applique configuration may be provided separately from the object to which it is eventually to be applied.
Claims
1. A method of creating a three-dimensional effect on an article, comprising the steps of: placing a structure-imparting material and a support backing on a back side of an article such that said structure-imparting material is sandwiched between said article and said support backing, such that said article extends beyond a perimeter of said structure-imparting material; and confining said structure-imparting material between said support backing and said article by applying securing structures through said article and said support backing.
2. The method of claim 1, wherein said securing structures are applied through said article, said structure-imparting material, and said support backing.
3. The method of claim 1, further comprising placing an applique on a front side of said article, wherein said securing structures are applied through said applique, said article, and said support backing.
4. The method of claim 3, wherein said article extends beyond a perimeter of said applique and beyond a perimeter of said support backing.
5. The method of claim 1, wherein said structure-imparting material comprises a multilayered flexible foam and fabric structure.
6. The method of claim 1, wherein said securing structures comprise stitching.
7. The method of claim 1, wherein the applying of the securing structures forms one or more indentations in said back side of said article.
8. The method of claim 1, wherein the applying of the securing structures forms one or more protrusions in a front side of said article.
9. An applique configuration, comprising: a front applique; a structure-imparting material behind said front applique; and a back applique behind said structure-imparting material such that said structure-imparting material is sandwiched between said front applique and said back applique; wherein said back applique extends beyond a perimeter of said front applique and a perimeter of said structure-imparting material so as to provide background to said front applique.
10. The applique configuration of claim 9, wherein said structure-imparting material has approximately the same perimeter as or a smaller perimeter than said front applique so as to be concealed behind said front applique.
11. The applique configuration of claim 9, wherein said structure-imparting material is confined between said front applique and said back applique by securing structures.
12. The applique configuration of claim 11, wherein said securing structures extend through said front applique and said back applique.
13. The applique configuration of claim 11, wherein said securing structures extend through said front applique, said structure-imparting material, and said back applique.
14. The applique configuration of claim 11, wherein said securing structures are applied such that said front applique and said back applique cooperate to form at least one permanent protrusion.
15. The applique configuration of claim 14, wherein said securing structures are applied such that said front applique and said back applique cooperate to form a plurality of permanent protrusions.
16. The applique configuration of claim 11, wherein said securing structures are around substantially all of a perimeter of said applique configuration.
17. The applique configuration of claim 9, further comprising an adhesive on a backside of said back applique.
18. The applique configuration of claim 17, further comprising a non-adhesive backing on said adhesive, so as to form a peel-and-stick mechanism.
19. The applique configuration of claim 9, wherein said structure-imparting material has a flexible foam-like texture and can be compressed and can expand to fill in a confined space.
20. An applique configuration, comprising: an applique; a structure-imparting material behind said applique and connected to said applique by a connecting adhesive; an adhesive on a backside of said structure-imparting material; and a non-adhesive backing on said adhesive, forming a peel-and-stick mechanism; wherein said structure-imparting material has a flexible foam-like texture and can be compressed and can expand to fill in a confined space; and wherein said structure-imparting material has approximately the same perimeter as or a smaller perimeter than said front applique so as to be concealed behind said front applique.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0038] Embodiments incorporating features of the present invention include creating a three-dimensional effect that allows for the effect to be more integrated with the object to which it is added than in conventional methods. These methods can include forming a three-dimensional effect on a surface of an object and/or attaching an applique to the surface of the object such that the object is sandwiched between the effect and/or applique and a structure-imparting material, allowing the three-dimensional effect or applique and the object it is on to move more freely together as one unit. Methods incorporating features of the present invention comprise adding an applique and/or forming a three dimensional effect on a first side of the object with a structure-imparting material on the opposite side. Indentions and protrusions can be formed on the first side of the object where the effect and/or applique has been added, causing the object and the structure-imparting material to interact, creating a three-dimensional sensation. In some embodiments, support structures are used to further secure the indentions and protrusions in place. In some embodiments, shape-defining structures are also included to separate the protrusions and/or indentations from other portions of the object.
[0039] In some embodiments, a support backing is used to confine the structure-imparting material and the object to which the three-dimensional effect and/or applique is being applied between the support backing and the effect and/or applique. The structure-imparting material can expand and/or fill out the confined space between the support backing and the applique, further adding to the three-dimensional appearance of the applique.
[0040] Throughout this description, the preferred embodiment and examples illustrated should be considered as exemplars, rather than as limitations on the present invention. As used herein, the term invention, device, method, present invention, present device or present method refers to any one of the embodiments of the invention described herein, and any equivalents. Furthermore, reference to various feature(s) of the invention, device, method, present invention, present device or present method throughout this document does not mean that all claimed embodiments or methods must include the referenced feature(s).
[0041] It is also understood that when an element or feature is referred to as being on or adjacent to another element or feature, it can be directly on or adjacent the other element or feature or intervening elements or features may also be present. It is also understood that when an element is referred to as being attached, connected or coupled to another element, it can be directly attached, connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being directly attached, directly connected or directly coupled to another element, there are no intervening elements present.
[0042] Relative terms such as outer, above, lower, below, horizontal, vertical and similar terms, may be used herein to describe a relationship of one feature to another. It is understood that these terms are intended to encompass different orientations in addition to the orientation depicted in the figures.
[0043] Although the terms first, second, etc. may be used herein to describe various elements or components, these elements or components should not be limited by these terms. These terms are only used to distinguish one element or component from another element or component. Thus, a first element or component discussed below could be termed a second element or component without departing from the teachings of the present invention. As used herein, the term and/or includes any and all combinations of one or more of the associated list items.
[0044] The terminology used herein is for describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises, comprising, when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0045] Embodiments of the invention are described herein with reference to different views and illustrations that are schematic illustrations of idealized embodiments of the invention. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances are expected. Embodiments of the invention should not be construed as limited to the particular shapes of the regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing.
[0046]
[0047] The applique 102 itself can be an item of any shape and physical configuration, which can affect the appearance of the physical article to which it is attached, for example, any image, symbol or letter. In the embodiment shown, the applique 102 is a stylized version of the letter A. The applique 102 can be a separate article from the article of clothing 100, for example, a patch, decal, or another article of clothing that is either pre-processed into a desired shape and/or configuration prior to being attached to the article of clothing 100 or that is processed during or after the attachment to the article of clothing 100. In some embodiments, the applique 102 comprises thread, yarn or other embroidery materials that are stitched directly into the article of clothing 100. In some embodiments, a separate applique 102 is not used, but instead the article of clothing 100 itself is shaped into the applique 102, for example, by altering a desired portion of the article of clothing's shape, such as by pressing, embossing of stitching the article of clothing 100.
[0048] Both the article of clothing 100 (or another non-clothing physical article as noted above) and the applique 102 can comprise any suitable material that allows for the intended function of the articles 100, 102, for example, suitable for human clothing when the article of clothing 100 is a t-shirt. Some examples of materials that the article of clothing 100 and/or the applique can comprise include, but are not limited to: various textiles, leather, fleece, satin, poly-satin, rayon, silk, polyester, nylon, wool, lace, twill, cotton and combinations thereof. The article of clothing 100 and the applique 102 can comprise the same materials or can comprise different materials.
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[0050] The terms sandwich or sandwiching, as used in the present disclosure refer to an object, such as a layer of material, being positioned between two other objects. For example, if an article of clothing is sandwiched between an applique and a structure-imparting material, the article of clothing is between those two features. It is understood that the term sandwich or sandwiching can refer to the sandwiched article being between two objects with other intervening objects also being sandwiched between the two objects. For example, according to the positioning indicated in
[0051] The structure-imparting material 156 can be any material that has physical properties configured to impart firmness or structure to provide the applique 152 with the desired three-dimensional shape. Typically, the structure-imparting material 156 comprises a flexible foam-like or puffy texture and/or a material that can be compressed and can expand to fill in a confined space. While any material that is capable of providing the three-dimensional look and feel to the applique 152 can be used with embodiments according to the present disclosure, some preferable materials that the structure-imparting material 156 can comprise include: an at least partially non-fabric material, sponge or sponge-like material, foam-like material (such as polystyrene foam), polyester-based materials, polyester fiberfill and various fabric and foam multilayered composite materials. In some embodiments wherein a less prominent three-dimensional effect is desired, 100% polyester fiberfill can be used. In some embodiments wherein a more prominent three-dimensional effect is desired, a fabric and foam multilayered composite material can be used. In some embodiments, the structure-imparting material 156 can comprise a material that is pliable and flexible, providing the advantage that such a material further enhances comfort and/or movability of a user of the article of clothing 154 or a corresponding physical object to which the applique 152 has been connected. In some embodiments, the structure-imparting material can comprise air or another gas configured to fill a space to provide a three-dimensional structure to the applique 152.
[0052] The support backing 158 is an optional structure that can improve the stability and degree of the three-dimensional applique effect. The support backing 158, essentially locks the structure-imparting material 156 in place such that the article of clothing 154 is sandwiched between the applique 152 and the support backing 158. Due to the physical characteristics of the structure-imparting material 158, for example, the ability to compress and expand and/or the material's firmness, the structure-imparting material can be configured to push against the article of clothing 154 and the applique 152 in one direction and push against the support backing 158 in the opposite direction, thus imparting a three-dimensional popping-out look and feel to the applique 152.
[0053] A similar effect can be obtained without the use of the support backing 158, for example, by utilizing firm stitching or pressing methods to position the structure-imparting material 156, such that it presses against the article of clothing 154 and the applique 152. In embodiments where the article of clothing 154 itself functions as the applique, for example, when a portion of the article of clothing 154 is stitched into the structure-imparting material 156 and there is not a separate applique 152, the support backing 158 can also provide an additional structure that the structure-imparting material 156 can press against to help create the three-dimensional effect, as there is no separate applique 152 to press against.
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[0055] An advantage of the applique configuration 200 of
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[0057] The resulting applique configuration 300 of the application of force to the applique configuration 250 of
[0058] In some embodiments, the applique 152 is pre-configured to correspond to a desired shape or image, for example, it can be pre-stenciled to be a layer of material with a stylized letter A outlined on it. Force can be applied to the stenciled A, tracing, and thus indenting, the perimeter of the letter and creating a protruding effect for the letter. In other embodiments, the applique material 152 is not pre-configured, allowing a user to create the protrusions and indentations to create a free-form three-dimensional shape or image.
[0059] Force can be applied to the applique configuration 300 in a variety of ways. In some embodiments, the force is applied (and indentations created) through embroidery techniques such as sewing and/or stitching, either manually or via machine. In some embodiments, the force is applied (and indentations created) by use of pressing, stamping and/or embossing, either manually or with a machine. In some embodiments, the force applied can be a temperature, for example, high heat or cold, or can be a laser. In some embodiments, the application of force includes a cutting away of a portion of materials. In the pressing, stamping and embossing embodiments, a press device can be configured to comprise the shape of a desired image, which can be pressed into the applique 152, article of clothing 154 and the structure-imparting material 156 to create the desired three-dimensional applique image. In addition to these specially described methods of applying force, and method of applying force known in the field of fabrics, clothing or textiles can be used to create indentations and corresponding protrusions.
[0060] With certain materials that tend to hold the same shape after the indentations 302, 304 and protrusions 306 are formed, the simple application of force can be enough to create the desired three-dimensional applique effect and attach it to an article of clothing 154. However, with some materials, or if more stability is desired, one or more securing elements 308, 310 (two shown) can be used. The securing elements 308, 310 can be applied to the various layers of the applique configuration 300 during or after the formation of the indentations 302, 304 and are configured to hold the shape of the indentations 302, 304 and/or protrusions 306 in place to maintain the three-dimensional applique effect.
[0061] The securing elements 308, 310 can secure the indentations 302, 304 and/or protrusions 306 in place by attaching the indented portions of the layers of the applique configuration 300 to one or more other portions or layers of the applique configuration 300, for example, by attaching the applique 152 to the support backing 158. In some embodiments, the physical structure of the securing elements 308, 310 themselves can hold the indentations in place, for example, by comprising a certain shape or comprising a certain material, mass or weight that can hold the indentations 302, 304 and/or protrusions 306 in place. In the embodiments shown, the securing elements 308, 310 attach indented portions of the layers of the applique configuration 300 to the support backing 158.
[0062] Various methods and structures can be used as securing structures 308, 310. For example, like with the application of force above, embroidery techniques such as sewing and/or stitching, either manually or via machine, can be utilized to secure indented portions of the layers of the applique configuration 300, for example, stitching the layers in an indented configuration to the support backing 158, thus applying force through the sewing process and forming the indentations, while simultaneously attaching the indented portions in place.
[0063] Again, like with the application of force, pressing, embossing and/or stamping can be used to press or fuse an indented portion of the layers of the applique configuration 300, while simultaneously applying force and creating the indentations 302, 304. The force or pressure of the press can fuse the indented portions to the support backing 158 or another structure to secure the shape of the indentations 302, 304 and the protrusions and/or heat/steam/chemical/temperature pressing can be utilized to hold the indentations 302, 304 and protrusions 306 in place.
[0064] Other potential securing elements 308, 310 include any attachment elements capable of securing materials such as fabrics and textiles, for example, securing structures such as pins, adhesives and chemical treatments. A user can manually utilize one or more of these securing structures to secure an indentation 302, 304 or protrusion 306 after the application of force to form an indentation 308, 310 or utilize a machine to apply the securing structure after or during the application of force.
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[0066] An advantage of having the article of clothing 154 sandwiched between the applique 152 and the structure-imparting material 156, or otherwise being part of a singular protrusion structure 306, is that the article of clothing 154, the structure-imparting material 156 and the applique 152 can all move and operate as a singular unit and the unsightly bunching and wrinkling of the article of clothing 154 and any damage to more rigid structures on the clothing are mitigated. Furthermore, as the applique 152 can more freely move together with the clothing article 154, wearer comfort is increased. This is advantageous over conventional three-dimensional effects, where the applique and any structure-imparting material is simply grouped together on one side or an article of clothing and is not as integrated.
[0067] While it is apparent that use of a separate applique 152 can be advantageous, it is not strictly necessary, as the article of clothing 154 itself can be shaped to produce a three-dimensional structure.
[0068] Unlike the configuration 250 in
[0069] The resulting three-dimensional effect configuration 400 of the application of force to the three-dimensional effect configuration 350 of
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[0071] The resulting applique configuration 500 of the application of force to the applique configuration 450 of
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[0073] An additional embodiment utilizing such closing structures is set forth in
[0074] The resulting applique configuration 600 of the application of force to the applique configuration 550 of
[0075] Due to the lack of a support backing, it can be advantageous to utilize one or more closing structures 510, like those described in reference to
[0076] Additional methods incorporating features of the present invention are shown in
[0077] The shape defining structures 654, 656 can comprise any material suitable for the purpose of defining a boundary between various shapes, for example, between multiple instances of indentations and/or multiple instances of protrusions. Some example materials can include but are not limited to: resin, rubber, vinyl, polyurethane, poly vinyl chloride (PVC), polystyrene foam, polymers/copolymer substances, acrylic substances, plastic, leather, metal, glass, fiberglass, wood, cloth or a combination thereof. In some embodiments, the shape-defining structures 654, 656 are additional embroidery materials, such as thread that is stitched to a desired height to define additional borders and shapes to enhance and/or further define a three-dimensional structure.
[0078] The resulting applique configuration 700 of the application of the shape-defining structures 654, 656 to the applique configuration 250 of
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[0085] It is understood that in any of the disclosed embodiments, one or more three-dimensional effects or separate three-dimensional applique portions can be separate, connected, applied, arranged, configured and/or positioned in a variety of ways and positions on an article of clothing or other object to receive the three-dimensional effect or applique.
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[0087] As seen in
[0088] In other embodiments of the present invention, an applique and accompanying materials can be provided separately from the article to which it is to be attached. This can provide extra utility. For example, when not already attached to an article, the applique configuration can be shipped by itself to a customer who already has the article to which the applique configuration is to be applied.
[0089] In some embodiments, the applique configuration 1300 can include a non-adhesive backing on the adhesive 1302. For example, in one such embodiment the configuration 1300 is of the peel-and-stick variety. Such embodiments can be easier to ship, since the adhesive 1302 is contained between two non-adhesive materials.
[0090] The applique configuration 1300 can be applied to articles, such as an article of clothing, a curtain, a piece of canvas, or other articles. In one embodiment, the applique configuration 1300 is placed on an article such that the adhesive 1302 is on the article. In embodiments including a non-adhesive backing, the backing can be removed prior to applying the applique configuration 1302 to the article. In some instances, simple application of the applique configuration 1300 to the article via the adhesive 1302 is sufficient. In some instances, after the application of the applique configuration 1300 to the article, the applique configuration can be attached via additional means. For instance, in some embodiments the applique configuration 1300 is ironed onto the article, or attached via other heat-based mechanisms. In some embodiments, the applique configuration 1300 is attached via one or more securing structures, such as the securing structures 308, 310, and/or such as sewed or stitched onto the article. Other attachment mechanisms are also possible. Combinations of these attachment mechanisms are also possible. For instance, in some embodiments the applique configuration 1300 can be applied to an article using the adhesive 1302, and then both heat-applied (e.g. ironed) and attached via one or more securing structures such as the securing structures 308, 310.
[0091] As shown in
[0092] Multi-applique embodiments of the invention are also possible. For instance,
[0093] The applique configuration 1400 can also include a structure-imparting material 1420, which can be the same as or similar to the structure-imparting material 156. The structure-imparting material 1420 can be sandwiched between the appliques 1410, 1412 as shown. The structure-imparting material 1420 can have approximately the same perimeter as the front applique 1412, or can extend beyond the perimeter of the front applique 1412 (such as beyond all of the perimeter), or the front applique 1412 can extend beyond the perimeter of the structure-imparting material 1420 (such as beyond all of the perimeter). The structure-imparting material 1420 can have approximately the same perimeter as the back applique 1410, or can extend beyond the perimeter of the back applique 1410 (such as beyond all of the perimeter), or the back applique 1410 can extend beyond the perimeter of the structure-imparting material 1420 (such as beyond all of the perimeter). The back applique 1410 can have approximately the same perimeter as the front applique 1412, or can extend beyond the perimeter of the front applique 1412 (such as beyond all of the perimeter), or the front applique 1412 can extend beyond the perimeter of the back applique 1410 (such as beyond all of the perimeter). All combinations are possible.
[0094] In one specific embodiment, the back applique 1410 extends beyond the perimeter of the front applique 1412, thus providing a background for the front applique 1412 when viewed. The back applique 1410 and front applique 1412 can contract visually to provide this background effect. The structure-imparting material 1420 has approximately the same perimeter as the front applique 1412, or can have a smaller perimeter. The structure-imparting material 1420 provides a popping visual effect to the configuration 1400 as a whole.
[0095] Another applique configuration 1500 is shown in
[0096] In all of the embodiments above, including but not limited to
[0097] Additionally, the securing structures previously described can be used in conjunction with the embodiments of
[0098] Additionally, in all of the embodiments above, including but not limited to the embodiments of
[0099] It is further understood that the double applique arrangements of
[0100] Although the present invention has been described in detail with reference to certain preferred configurations thereof, other versions are possible. Embodiments of the present invention can comprise any combination of compatible features shown in the various figures, and these embodiments should not be limited to those expressly illustrated and discussed. Therefore, the spirit and scope of the invention should not be limited to the versions described above.
[0101] The foregoing is intended to cover all modifications and alternative constructions falling within the spirit and scope of the invention.