Agricultural sprayer boom
10433535 ยท 2019-10-08
Assignee
Inventors
Cpc classification
International classification
A01M7/00
HUMAN NECESSITIES
Abstract
A boom for mounting to an agricultural sprayer which includes an elongate frame that supports a plurality of liquid application and delivery means, and an elongate tray attached to, and extending along, the boom. The tray is movable between a first position in which the tray extends substantially horizontally beneath one or more of the application devices to prevent liquids from leaking onto the ground below, and a second position in which the tray is located clear of delivery paths of the liquid application devices.
Claims
1. A boom for mounting to an agricultural sprayer, the boom comprising: an elongate frame supporting a plurality of liquid application devices; a liquid delivery system connected to the liquid application devices; a first elongate tray pivotally mounted to a front edge of the frame and extending along the boom; and a second elongate tray pivotally mounted to a rear edge of the frame and extending along the boom; wherein each of the first and second trays is pivotally movable between a first position in which the trays extend substantially horizontally beneath one or more of the liquid application devices such that at least one of the first and second trays forms a liquid-retaining receptacle to prevent liquid from leaking onto the ground below, and a second position in which the trays are located clear of delivery paths of the liquid application devices; and wherein each of the first and second trays is pivotally mounted to the frame for movement around a pivot axis parallel to the elongate axis of the frame between the first position and the second position.
2. The boom according to claim 1, wherein the first and second trays overlap when both are in their respective first positions.
3. The boom according to claim 1, wherein respective longitudinal edges of the first and second trays meet along a sealed seam below the one or more liquid application devices when both trays are in their respective first positions.
4. An agricultural sprayer comprising a boom according to claim 1.
5. A boom for mounting to an agricultural sprayer, the boom comprising: an elongate frame supporting a plurality of liquid application devices; a liquid delivery system connected to the liquid application devices comprising at least one pipe connecting the liquid application devices to a liquid storage tank; and an elongate tray attached to, and extending along, the boom, the tray comprising a first longitudinal edge proximate a forward side of the frame and comprising a pivot axis parallel to the elongate axis of the frame, the tray further comprising a second longitudinal edge opposite the first edge, wherein the tray is pivotally mounted to the frame for movement about the pivot axis so as to pivot between a first position in which the second longitudinal edge is proximate a rearward side of the frame such that the tray extends substantially horizontally beneath one or more of the liquid application devices and forms a liquid-retaining receptacle to prevent liquid from leaking onto the ground below, and a second position in which the tray pivots about the pivot axis such that the second longitudinal edge moves downwardly away from the frame so it is located forward of and clear of delivery paths of the liquid application devices and the tray extends downward to impact upon an airflow incident thereon as the sprayer moves across a field, wherein the tray comprises a double-skin structure, wherein the tray comprises at least one inlet and at least one vent, and wherein the at least one inlet is in communication with a source of pressurized air when the tray is in the second position.
6. The boom according to claim 5, wherein the double-skin structure defines a passage for a pressurized airstream between the at least one inlet and the at least one vent.
7. An agricultural sprayer comprising a boom having an elongate frame supporting a plurality of liquid application devices, liquid delivery system connected to the liquid application devices, and an elongate tray attached to, and extending along, the boom and being movable between a first position in which the tray extends substantially horizontally beneath one or more of the liquid application devices and forms a liquid-retaining receptacle to prevent liquid from leaking onto the ground below, and a second position in which the tray is located clear of delivery paths of the liquid application devices, the frame having a front side and a rear side, and supporting the liquid application devices, wherein a first baffle is located behind and above one or more of the nozzles with respect to a forward direction of travel, and a second baffle extends forwardly of the frame and is configured to funnel an airflow created by movement of the sprayer into an open section provided in a front side of the boom, the airflow being deflected downwardly by the first baffle.
8. The agricultural sprayer according to claim 7, wherein second baffle comprises the tray.
9. The agricultural sprayer according to claim 7, wherein the second baffle further comprises an upper baffle plate extending along the front side of the frame and being mounted along one edge to the frame above the open section and extending upwardly and forwardly, to guide a further portion of the airflow into the front side of the frame.
10. The agricultural sprayer according to claim 9, wherein the upper baffle plate is pivotally mounted to the frame for movement around an axis parallel to the elongate axis of the frame between a first position in which the upper baffle plate extends forwardly from the frame and a second position in which the upper baffle plate is stowed for transport against the frame.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Further advantages will become apparent from reading the following description of specific embodiments with reference to the appended drawings in which:
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DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS
(29) With reference to
(30) A transversely-extending multi-section boom 20 is formed from five separate boom sections 20a to 20e which are connected by hinge means and aligned with one another in the operating configuration shown. In this configuration the boom 20 extends substantially at right angles to the forward direction of travel, represented by arrow F in
(31) A central boom section 20c is fixed to the rear of the sprayer 10 by a suitable linkage represented at 22. As in known sprayer machines, the linkage 22 may permit raising and lowering of the boom to adapt to different crops and conditions.
(32) The boom 20 further comprises a left-hand boom assembly and a right-hand boom assembly each hingeably mounted to respective ends of the central boom section 20c for pivoting movement around a substantially vertical axis. Left-hand boom assembly comprises an inner boom section 20b mounted to the central boom section 20c and an outer boom section 20a hingeably connected to the inner boom section 20b. Right-hand boom assembly comprises an inner boom section 20d mounted to the central boom section 20c and an outer boom section 20e hingeably connected to the inner boom section 20d.
(33) The pivoting connections between the respective boom sections 20a-e allow the multi-section boom 20 to be folded into a transport configuration represented schematically by dashed 20. It should be recognized that the folding mechanism and construction of the boom 20 is shown in highly schematic form and is not particularly relevant to the invention. Moreover, it should be noted that the central boom section 20c may be lighted in construction because it does not encounter the large bending forces experienced by the other boom sections 20a, 20b, 20d, 20e.
(34) The various embodiments of the invention to be described below relate to the construction of a boom (or boom section) for mounting to an agricultural sprayer such as that shown in
(35) The following description makes reference to booms but it should be understood that the constructions described can be applied to a single boom section of a multi-section boom, and the term boom shall encompass boom section also.
(36) The boom constructions described hereinafter embody one or more inventive aspects which will be described in turn for clarity and highlighted, where possible, with sub-headings.
(37) HSS Boom Construction
(38) With reference to
(39) The frame member 101 is formed from an extrusion process which is a well known technique in producing HSS members. Alternatively the frame member 101 may be formed from a pultrusion process.
(40) The frame member 101 is preferably formed from aluminum. Alternatively, a composite material may be used.
(41) The unitary frame member 101 provides the structural strength of the boom and withstands the bending moment subjected thereon. Being hollow, the frame 101 is lighter than conventional truss-based booms thus reducing the stresses on the hinges between adjacent boom sections. Moreover, the bending-induced stresses are spread along the length of the extruded member rather than being focused at peak points as in known truss-based constructions. The overall boom construction is therefore more capable of tolerating the stresses associated with being driven over rough ground. The lighter construction facilitates greater design freedom in producing longer booms whilst keeping within stress tolerances.
(42) The use of extrusion to produce the boom frame delivers a significant cost saving over conventional truss-based booms available on the market today. Lengths of HSS can be stockpiled by manufacturers and simply cut to the desired length when required. Advantageously, this allows a just-in-time approach to supplying parts to the assembly line without having to stock several different parts and still allowing a wide range of boom lengths to be assembled on the same line.
(43) Turning back to
(44) The nozzles 107 serve to apply the pesticide or nutrient solution to the crop from above in the form of a jet or mist in a known manner.
(45) Liquid delivery means connected to the nozzles 107 are also mounted to the underside of the HSS frame member 101.
(46) The term liquid delivery means is intended to encompass the plumbing required to convey liquid from the storage tank 18 to the nozzles 107. The plumbing may comprise return lines used for flushing the pipe work after completion of the spraying operation. In the embodiment shown in
(47) A plurality of U-shaped brackets 111 are secured to the underside of the frame member 101 in a spaced relationship. The example shown in
(48) The brackets 111 and attached functional components are described in more detail hereinafter with reference to
(49) To provide increased modularity each bracket 111 is formed from two identical portions 116, 116 that interlock with one another and shown in separated form in
(50) The pipework 108, 109, 110 is secured to each bracket 111 by means of a two-part clamp having an upper part 121 attached to the bracket 111 and a lower part 122 secured to the upper part 121. Interlocking means are provided to facilitate simple mounting of the pipework to the frame. Firstly, the upper part 121 is mounted to the bracket 111. Best seen in
(51) The pipes 108, 109, 110 are then located into position in recesses 125, 126, 127 formed in the top clamp portion 121. The lower clamp portion 122 is then placed into position and secured to the top portion 121 by means of screws inserted through holes 128 provided in both portions and the bracket 111. (It should be understood that the pipes 108, 109, 110 are omitted from
(52) The clamping portions 121, 122, when secured in place, exert a clamping force on the pipes 108, 109, 110 to prevent movement of the pipework relative to the frame 101. Alternatively, the clamps may simply serve to retain the pipes and permit a degree of linear movement so as to accommodate flexing of the boom without detrimental effects to the plumbing joints associated therewith.
(53) As briefly mentioned above each bracket 111 holds in place a front tubular guard member 129 and a rear tubular guard member 130, each serving to provide protection to the nozzles 107, plumbing and pipework from impacts with external objects. It shall be understood from
(54) Some boom constructions demanded by customers may require only one of a front or rear guard member. By forming the brackets 111 from two portions 116, 116, the manufacturer has the option to fit only one portion thus providing modularity in assembly. For example, if a customer requires only a front guard member 129 the rear portion 116 of each bracket 111 can be simply omitted, thereby saving cost. Furthermore, since the two portions of bracket 111 are identical, savings can be made through economies of scale and the number of different required components on the assembly line is reduced.
(55) In addition to guard members 129, 130, front and rear windshields 136, 137 may be provided to shield the sprayed liquid from ambient air flow thus reducing spray drift. Each windshield 136, 137 comprises a plate shaped to conform substantially to the curved profile of brackets 111 and bent to include a cylindrical sleeve 138 (
(56) The modularity offered by the construction allows any combination of front and/or rear windshields to be included. The construction of the front windshields 136 is preferably identical to that of the rear windshields 137 so as to reduce the components present on the assembly line and reduce costs further.
(57) It should be understood that
(58) The brackets 111 are preferably moulded from a plastics material. Alternatively aluminum or a composite material may be used. The commonality between the brackets 111 applied to a multitude of boom sections in the same machine provides cost saving through economies of scale.
(59) Moveable Drip Tray
(60) A boom 200 according to a first embodiment of the invention is shown in
(61) The tray 242 is pivotally mounted along an axis defined by the front tubular guard member 129 which itself is supported by the bracket 111. Various means of hinging the tray 242 along said axis are envisaged but may, for example, include a plurality of spaced sleeves integrated within the double skin and through which the front guard member 129 is inserted.
(62) In an operating configuration (
(63) In a second, transport, configuration (
(64) The provision of a drip tray on the boom itself offers significant advantages over the current state of the art. There is growing pressure from sprayer manufacturers to provide means to prevent potentially harmful pesticide from dripping on to the ground when not in operation for environmental reasons. The bulky nature of a drip tray has been found to hinder the folding functionality of a multi-section boom and has thus so far only been provided as an item that is fixed to the spray vehicle below the folded boom.
(65) A drip tray that is pivotally mounted on the boom can also serve as a baffle plate which reduces drift as described above. Actuator means (not shown) such as hydraulic or pneumatic cylinders may be employed to move the drip tray 242 between the open and closed positions to avoid the need for the operator to leave his cab. For example, a simple hydraulic cylinder may be connected between a fixed position on the boom 200 and the drip tray 242 to pivot the latter as required. However, it is envisage that the drip tray 242 may be moved manually between the open and closed positions and, in addition, latch means may be provided to secure the drip tray 242 in one or both positions.
(66) The design of the upside down U-shaped brackets 111 is particularly attractive when used in conjunction with a pivotable drip tray as shown in
(67) Although shown as mounted to a boom having a hollow structural section frame 101, it is envisaged that a pivotable drip tray in accordance with the invention may be fitted to alternative boom constructions. For example,
(68) The functional attachment structure 300 (that is excluding the frame member) of a boom according to a second embodiment of the invention is illustrated in
(69) Although shown so far as pivoting around an axis that is disposed along a lower edge of the boom, it is envisaged that the axis may reside higher up provided the drip tray is shaped accordingly and/or has a suitable linkage to allow the tray to reside under the nozzles when in the closed position.
(70) In an alternative construction shown in
(71) The effect of providing both a front and rear baffle plate delivers superior protection against drift when compared to the embodiments described above which include a single baffle plate.
(72) In the closed configuration the baffle plates 542, 546 are pivoted into a closed position one at a time to provide a drip tray having similar functionality to that described above. The like concave profiles of the front and rear plates 542, 546 allows the two plates to nest together when in the closed position thereby providing a better seal and which prevents leakage of the collected drips. The configuration shown in
(73) Maintaining the concept of a drip tray which is moveable to a position clear of the nozzle delivery paths,
(74) In yet an alternative construction shown in
(75) Self-Generating Airflow Acceleration
(76) The boom 400 illustrated in
(77) By omitting the front windshield 136 an elongate opening, designated generally by 450, is provided along the length of the boom 400 having a top edge defined by a lower edge of the front plate 104 and a lower edge coinciding with the front guard member 129.
(78) The forwardly extending orientation of drip tray 242 serves to guide the airflow incident thereon toward and through the opening 450. As the sprayer moves across the field therefore, air is funnelled in through the opening 450.
(79) The underside 103 of HSS frame member 101 and the rear windshields 137 together serve as baffle means which deflect the funnelled airflow downwardly in the direction of the spray delivery paths. Advantageously, the airflow in the vicinity of the applied liquid is accelerated downwardly towards the crop having two effects. Firstly, the applied liquid is, itself, accelerated thus reducing drift. Secondly, the downward airflow, which can be considered as a pressurised air curtain, serves to open up the crop canopy thus improving the penetration of the applied liquid into the standing crop.
(80) The concept of providing a pressurised airflow in a downward direction along a boom is not new. However, existing solutions require a source of pressurised air which may include pumps, fans and reservoirs and which are expensive and cumbersome to accommodate on the machine. By providing means to funnel and deflect an airflow created by movement of the sprayer, a downward accelerating pneumatic force is provided in a simple and cheap manner using existing components.
(81) The boom 1100 illustrated in
(82) An upper baffle plate 1152 is secured to the frame 1101 above the open section 1150 and is angled upwardly and forwardly away from the frame 1101 so as to funnel the airflow X downwardly into the open section 1150. Although shown as having a similar construction to the lower baffle plate/drip tray 1142, the upper baffle plate 1152 may take any suitable form and may, for example, comprise a curved profile to accentuate the funnelling effect.
(83) In a similar manner to the boom 400 described above a rear windshield 137 acts together with a ceiling baffle plate 1153 to serve as internal baffle means which guides the funnelled airflow X downwardly past the nozzles 107 in the direction of the sprayed liquid. The downwardly-exiting airflow is represented by arrows Y in
(84) For completeness,
(85) Turning back to boom 500 illustrated in
(86) In yet another alternative boom construction that embodies the self-generated accelerated airflow, the HSS frame member 1001 of a boom 1000 is exploited to direct a funnelled airflow downwardly producing a similar effect similar to that described above. With reference to
(87) Cut into the front plate 1004 are a plurality of holes 1055 each having a tapered cone 1056 configured to funnel an incident airflow in through the hole 1055. With the provision of end plates (not shown) the hollow structural section frame member 1001 thereby forms a chamber that is pressurised as the sprayer moves forwardly across the field. A front set of vents 1057 provided in the base plate 1003 vent the funnelled air downwardly substantially in the direction of the sprayed liquid as represented by arrows Y in
(88) A rear set of vents 1058 provided in the base plate 1003 vent the pressurised air into a dual skin rear windshield 1037 which is secured by suitable means to the rear lower edge of hollow structural section frame member 1001. The vented air represented by arrow Z in
(89) Although boom 1000 includes a front set of vents 1057 and a rear set of vents 1058 in conjunction with a double skin windshield 1037, it is envisaged that different combinations of vents provided in the base plate 1003 are possible. For example, the rear windshield 1037 may be omitted and a simple set of vents that directly vent air in a generally downward direction may be employed instead.
(90) The top plate 1002 and rear plate 1005 of the HSS serve as baffle means to direct the funnelled airflow X downwardly towards the vents 1057, 1058.
(91) Pneumatic Canopy Opening
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(93) The windshields 636, 637 have a dual skin structure which provides a respective air conveyance channel for channelling an airflow from vents 657, 658 provided in the base plate 603, to downwardly pointing vents 660, 661 provided along the bottom edge of each windshield. The internal chamber provided by the HSS frame member 601 is pressurised by an auxiliary air pump (not shown) provided on the sprayer or by funnel-like devices that are functionally similar to those shown in
(94) The pressurised air is vented through vents 657, 658 into the respective cavities provided by the double skin windshield 636, 637 via appropriate holes 662, 663 provided in the windshields. The air is vented through one or more slots provided along the bottom edge of each windshield 636, 637 so as to provide a pressurised air curtain which impacts upon the standing crop canopy. Arrows Z (
(95) The vents or holes 660, 661 effectively form one or more air dispensing nozzles. A single linear slot may be provided along the length of the windshield to dispense a substantially planar jet (or curtain) of pressurised air extending in the direction of the boom axis.
(96)
(97) Boom 800 shown in
(98) Furthermore, the double skin drip tray 843 may comprise nozzles integrated along the longitudinal edge. The cavity provided by the double skin structure can be used to convey pressurised air from the front windshield 636 to the nozzles which vent a pressurised air curtain into the standing crop canopy.
(99) Boom 900 illustrated in