Device for haptic interface with reduced no-load torque

Abstract

A device for a rotary haptic interface including: a rotary button and an interaction member interacting with a magnetorheological fluid, the rotary button and interaction member being secured to a shaft for rotation therewith, a chamber defined by walls and containing the fluid and the interaction element, and a mechanism generating a variable magnetic field. The element for interaction with the fluid includes a skirt surrounding the shaft, the skirt being secured to a longitudinal end of the shaft opposite the end to which the rotary button is secured, and extending from the first end towards the rotary button. The shaft passes through a single wall of the chamber and a sealing mechanism is arranged between the shaft and the wall. A mechanism for guiding the rotation of the shaft is arranged around the shaft between the sealing mechanism and the rotary button.

Claims

1. A device for a rotary haptic interface comprising: a user interaction member for interacting with the user; a fluid interaction member for interacting with a fluid, apparent viscosity whereof varies according to a control stimulus; a shaft configured to rotate about the axis thereof, the user interaction member and the fluid interaction member being secured to the shaft for rotation therewith; a fluid, apparent viscosity whereof varies according to a control stimulus; a chamber defined by walls and containing the fluid, the fluid interaction member being arranged in the chamber in contact with the fluid; a magnetic field generator for generating a variable magnetic field in the fluid; the fluid interaction member comprising at least one movable interaction wall surrounding the shaft, the at least one interaction wall being secured to a first longitudinal end of the shaft opposite a second longitudinal end of the shaft to which the user interaction member is secured, and extending from the first end towards the user interaction member; the shaft passing through a single wall of the chamber; at least one seal being arranged between the shaft and the wall to form a tight passage; a guiding device for guiding rotation of the shaft arranged about the shaft between the sealing means and the user interaction member; the magnetic field generator comprising a coil arranged in the space defined inside the movable interaction wall of the fluid interaction member, an inner magnetic core arranged in the coil and an outer magnetic core arranged outside the coil, the inner and outer magnetic cores defining at least in part the chamber, the coil being configured to face a part of the at least one movable interaction wall, the outer magnetic core comprising a radial portion forming a transverse wall of the chamber and an axial portion forming an outer peripheral wall of the chamber.

2. A device according to claim 1, wherein the coil is configured to face a free end of the movable interaction wall opposite that secured to the first longitudinal end of the shaft.

3. A device according to claim 1, wherein the means for guiding rotation is positioned inside the fluid interaction member facing the at least one movable interaction wall.

4. A device according to claim 1, wherein the guiding device has a low swivelling angle.

5. A device according to claim 1, wherein the coil is mounted between a shoulder of the inner magnetic core and a bearing surface of the outer magnetic core.

6. A device according to claim 1, wherein the inner core has an annular shape and comprises a through passage wherein the shaft is mounted, the at least one seal means ensuring tightness between the shaft and the through passage.

7. A device according to claim 6, wherein the guiding device is mounted in the through passage of the inner magnetic core.

8. A device according to claim 1, wherein the at least one seal is mounted in a groove formed in the shaft.

9. A device according to claim 1, wherein the chamber comprises a wall arranged opposite the wall traversed by the shaft and formed by a closing plate secured in a removable manner.

10. A device according to claim 1, wherein the fluid interaction member comprises at least two concentric movable interaction wall.

11. A device according to claim 10, further comprising a fixed interaction wall with respect to the chamber and inserted between the at least two concentric movable interaction walls, the fixed interaction wall being concentric to the movable interaction walls.

12. A device according to claim 11, wherein the fixed wall is secured to a transverse insert made of a magnetic material.

13. A device according to claim 1, wherein the fluid interaction member comprises a bottom perpendicular to the shaft and whereby the movable interaction wall is secured to the shaft.

14. A device according to claim 1, wherein the bottom is made of a magnetic material.

15. A device according to claim 14, wherein the bottom comprises at least one through hole intended to discharge the overflow and/or facilitate filling.

16. A device according to claim 1, wherein the guiding device comprises a needle roller cage.

17. A rotary haptic interface comprising: a device according to claim 1; at least one sensor for measuring a characteristic of a rotary movement of the user interaction member; a control circuitry comprising haptic patterns, the control circuitry being connected to the at least one sensor and the magnetic field generator, and configured to generate an order to the magnetic field generator according to the pattern selected on the basis of the signal emitted by the at least sensor.

18. A haptic interface according to claim 17, wherein the at least one sensor comprises an angular position sensor.

19. A device according to claim 1, wherein the coil is positioned such that the coil faces one longitudinal end of the fluid interaction member.

20. A haptic interface according to claim 17, wherein the coil is positioned such that the coil faces one longitudinal end of the fluid interaction member.

Description

BRIEF DESCRIPTION OF THE FIGURES

(1) The present invention will be understood more clearly on the basis of the following description and the appended figures wherein:

(2) FIG. 1 is a side view of an example of an embodiment of a haptic interface,

(3) FIG. 2 is a sectional view along the plane A-A of the interface in FIG. 1,

(4) FIG. 3 is an identical view to that in FIG. 2 wherein the magnetic field lines generated by the means for generating a magnetic field are represented.

DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS

(5) In the description hereinafter, the example of a haptic interface using a magnetorheological fluid, i.e. the apparent viscosity whereof varies according to the magnetic field applied, will be described but the use of an electrorheological fluid, i.e. a fluid wherein the apparent viscosity is dependent on the electrical field applied, is not outside the scope of the present invention.

(6) In FIGS. 1 and 2, an example of an embodiment of a haptic interface with a rotary button can be seen. The interface comprises a button 2 (represented with a dotted line) intended to be operated by an operator, a shaft 4 whereof the button 2 is secured for rotation therewith and a casing or housing 6 wherein the shaft 4 is rotatably mounted. The shaft 4 has a longitudinal axis X about which it is suitable for rotating.

(7) In FIG. 2, the interior of the housing 6 can be seen.

(8) The interface also comprises an interaction element 8 for interacting with a magnetorheological fluid, the fluid and the interaction element are contained in a tight chamber 12 in the housing 6. This element 8 is also secured to the shaft 4 and therefore to the rotary button 2 for rotation therewith.

(9) The interaction element 8 comprises a disk-shaped bottom 14 and one or a plurality of peripheral walls 16 or skirt having a circular cross-section extending along the axis X. The peripheral walls or skirts are intended to interact with the fluid, they can be denoted hereinafter as interaction wall. Preferably, the bottom is made of a magnetic material. In the example represented, the interaction element comprises two concentric interaction walls and a tubular element 28 secured to the housing is inserted between the two interaction walls 16, this contributes to the shearing effect of the magnetorheological fluid when the interaction walls 16 are rotating. The interaction walls interact with the fluid and are more or less braked by the shearing forces appearing between the peripheral walls and the fluid. The bottom forms a supporting member for the skirts.

(10) The use of a plurality of interaction walls makes it possible to increase the braking torque while limiting the dimensions.

(11) A device wherein the element for interacting with the fluid only comprised one interaction wall and no tubular element is not outside the scope of the present invention.

(12) The end 14 is secured to a longitudinal end 4.1 of the shaft 4 situated in the chamber 4. The end 14 extends substantially perpendicularly to the longitudinal axis X. In the example represented and advantageously, the end 14 is held by screwing on the shaft 4, for example by means of a driving square enabling the transmission of the braking torque.

(13) The interaction walls 16 extend from the bottom towards the rotary button 2. The element for interacting with the fluid then substantially has the shape of an inverted bell, the bottom 14 forming the lower part in the representation in FIG. 2. It will be understood that the orientation of the interface will not be involved in the operation thereof.

(14) Alternatively, the element 8 can only comprise one interaction wall or more than two concentric interaction walls. Moreover, the interaction walls(s) could comprise slots and/or protruding or hollow portions in order to increase the resistance to movement. The interaction walls 16 of the element 8 can be made of a magnetic or a magnetic material.

(15) The haptic interface comprises means for generating a variable magnetic field 18. In the example represented, they comprise an electromagnet comprising a coil 22 and magnetic cores 24, 26. The coil 22 has an axis aligned with the axis aligned with the axis X.

(16) The assembly comprising the housing, the fluid and the means for generating a magnetic field forms a magnetorheological brake for the assembly comprising the rotary button, the shaft and the element for interacting with the fluid.

(17) Advantageously, the coil is arranged inside the element for interacting with the fluid, and opposite the end 14, which makes it possible to have a large diameter interaction wall along with a magnetic flux generated by the coil which passes over a large surface area through the shearing zone of the interaction walls, which increases the braking torque applied to the shaft and to the rotary button and thus increases the sensation by the user.

(18) Preferably, the inner and outer side walls of the tight chamber are formed directly by the magnetic cores guiding the magnetic field.

(19) The coil is connected to a current power supply controlled by a control unit UC according to the operation of the button and pre-recorded patterns. The connection wires pass for example through the outer magnetic core 26.

(20) The magnetic core 24 is arranged in the coil 22 and forms an inner side wall 30 of the chamber, it will be referred to as inner magnetic core. The other magnetic core 26 is arranged outside the coil and forms an outer side wall 32 of the chamber, it will be referred to as outer magnetic core. In the example represented, the two side walls 30, 32 are tubular and concentric. The skirts 16 are arranged in the space between the inner 30 and outer tubular walls 32.

(21) The coil 22 is housed between a shoulder of the inner core 24 and an annular bearing surface of the outer core 26 so as to be facing a portion of the skirts 16. The coil 22 is arranged such that the magnetic flux generated passes through the zone of the chamber where the skirts 16 are situated.

(22) The inner core 24 has an annular shape and comprises a through central passage 36, the shaft 4 being tightly mounted and suitable for pivoting in the central passage 36 of the inner core 24. By means of the invention, the shaft 4 only passes through one wall of the chamber and the tight assembly of the shaft in the chamber can be carried out using a single seal 38, for example an O-ring. The seal 38 is tightly mounted on the outer diameter thereof, in contact with the inner core, and sliding on the inner diameter thereof, in contact with the shaft. The use of a single seal makes it possible to reduce the no-load friction torque applied to the shaft 4. Furthermore, more advantageously, the seal 38 is mounted in a groove 40 formed in the shaft. The seal 38 is then in contact along a reduced diameter of the shaft 4, which makes it possible to reduce the no-load torque on the shaft further.

(23) The chamber is closed at the bottom end thereof opposite that traversed by the shaft 4 by a closing plate 34 secured to the outer core 26, for example by screwing. The closing plate 34 is preferably made of amagnetic material.

(24) In the example represented, the outer core 26 forms the outer wall of the housing but further embodiments can be envisaged.

(25) The coil 22 is advantageously arranged such that a large surface area of the interaction walls is traversed by the magnetic field. Preferably, the coil 22 is situated in an upper zone or a lower zone with respect to the space between the inner 30 and outer tubular walls 32.

(26) The magnetic cores are such that they guide the magnetic field through the interaction walls 16.

(27) Advantageously, the tubular element 28 is secured to an annular insert 31 which is, in the example represented, clamped between the annular bearing surface of the outer magnetic core 26 and the shoulder of the inner magnetic core 24. Preferably, the annular insert 31 is made of amagnetic material.

(28) By making the bottom 14 of the element for interacting with the fluid and the annular insert 31 from amagnetic material, the upward and downward magnetic leaks in the representation in FIG. 3 are limited and the magnetic field is forced to pass through the peripheral wall 16 as represented schematically in FIG. 3.

(29) Alternatively, the tubular element 28 could be embedded directly in the outer magnetic core 26 in the preferential case of use of an amagnetic material associated with the presence of slots for the tubular element 28. The tight chamber has, in a longitudinal section view, substantially a U shape corresponding to the longitudinal sectional shape of the element for interacting with the fluid, which reduces the volume of fluid required and reduces the space wherein a magnetic field is to be generated.

(30) The interface also comprises guiding means 42 for guiding the rotation of the shaft about the axis X thereof. The guiding means are arranged between the seal 38 and the button outside the chamber in order to isolate same from the magnetorheological fluid, at least in part in the internal space defined by the inner tubular wall of the chamber.

(31) In the example represented, the means for guiding rotation 42 are mounted in the through central passage 36 of the inner magnetic core 24.

(32) The means for guiding rotation can be formed by a bearing, by one or more ball bearings and preferably by a needle roller cage which provides a reduced no-load torque. Furthermore, since it has a low swivelling angle, it enables satisfactory control of the coaxiality of the interaction walls, in reduced overall dimensions.

(33) Moreover, the arrangement of the guiding means 42 as close as possible to the element for interacting with the fluid makes it possible to reduce the distance between the skirts 16 and the means for guiding rotation, reducing the swivelling effect and thus the risks of contact between the skirts 16 and the elements of the housing, for example the inner 30 and outer tubular walls 32 and the tubular element 28.

(34) Furthermore, the arrangement thereof inside the element for interacting with the fluid makes it possible to save space by occupying the space situated inside the element for interacting with the fluid and as such provide a compact interface.

(35) The chamber comprises zones which do not contribute to the braking of the element for interacting with the fluid, for example the zone situated between a free end of the skirts and the annular insert 31 and the zone situated between the end and the inner magnetic core 24. These zones can serve as a fluid store and/or volume compensation zone upon the expansion of the magnetorheological fluid.

(36) Advantageously, the end comprises through orifices 43 for discharging the overflow and/or enabling additional filling of the chamber after fitting the element for interacting with the chamber.

(37) The haptic interface also comprises at least one sensor 44 for measuring a characteristic of the movement of the rotary button, for example an angular position sensor. This is for example secured in part to the shaft 4 and can be formed by an optical wheel. The sensor(s) are connected to a control unit UC comprising a haptic pattern database, the control unit UC is in turn connected to the means for generating a magnetic field.

(38) The operation of the haptic interface will now be described.

(39) The user operates the rotary button 2 by pivoting same about the axis X, the element for interacting with the fluid 8 is also rotated. In the absence of a magnetic field, the user only perceives the no-load torque which is, by means of the invention, very low, merely due to a seal.

(40) The movement of the rotary button 2 is detected by the sensor 44, for example a position sensor, which sends information on the movement of the button to a control unit UC. The control unit, on the basis of these signals, determines the haptic pattern to be applied and generates an order which is sent to the means for generating a magnetic field. This generates a magnetic field which is guided by the inner 24 and outer cores 26 and passes through the space between the inner 30 and outer tubular walls 32 increasing the apparent viscosity of the magnetorheological fluid, the shearing forces which are associated with the fluid, between the skirts 16 and the fixed walls 30, 32 of the chamber, and between the skirts 16 and the tubular element 28, increasing and opposing substantially the movement of the element for interacting with the fluid which is transmitted to the rotary button via the shaft, which generates a brake sensation perceived by the user.

(41) The haptic pattern can be a brake sensation of varying intensity or then reproduces a stop.

(42) The value of the magnetic field is continuously adapted according to the signals sent the sensors.

(43) By means of the invention, the no-load torque is reduced which improves the reproduction of a free wheel type haptic pattern.

(44) Furthermore, the stop reproduction can advantageously be improved as the haptic sensation can thus benefit from a greater load dynamic range. As a general rule, the haptic sensation of no-load operation of the button is perceived favourably by the user when the no-load torque is reduced.

(45) Furthermore, the manufacture thereof is simplified.

(46) Furthermore, in one embodiment wherein the electromagnetic is arranged inside the element for interacting with the fluid, it provides an increased maximum braking torque while having reduced overall dimensions.

(47) By means of the orientation of the skirt(s) with respect to the end and to the shaft, it is possible to arrange the means for guiding rotation inside the skirt(s) while isolating same from the fluid, which improves the guidance by reducing the risks of contact between the skirt(s) and the fixed elements of the brake. Furthermore, the brake has a more compact design.

(48) The haptic interface according to the invention is particularly suitable for an application in motor vehicles, for example to form an onboard haptic interface assisting the motor vehicle driver. It can enable the user to interact with the various vehicle equipment or accessories such as the GPS (Global Positioning System), radio, air conditioning, etc.