Heat exchanger for micro channel
10436483 ยท 2019-10-08
Inventors
Cpc classification
F25B39/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0246
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0275
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/05366
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2009/0285
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F9/0273
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F28D1/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A micro-channel heat exchanger includes a first header, a second header, multiple sets of flat pipes, and a distributor disposed outside of the first header. The distributor is provided with at least one main outlet and at least one secondary outlet. The first header is provided with at least one main fluid port connected to the main outlet of the distributor through a main connecting pipe. The first header or the second header is provided with a secondary fluid port. The secondary outlet of the distributor is connected to the secondary fluid port through a secondary connecting pipe, and a height of the position where the distributor is located is greater than a height of the first header.
Claims
1. A micro-channel heat exchanger, comprising: a first header located at a lower side, a second header located at an upper side, a plurality of sets of flat tubes arranged between the first header and the second header, wherein the first header is divided by a partition into two sections, comprising a main header section and an auxiliary header section, wherein more than two flow openings are arranged at the main header section and a secondary flow opening is arranged at the auxiliary header section, wherein the main header section and the auxiliary header section are respectively connected to the second header by the plurality of sets of flat tubes; and a distributor located outside of the first header, wherein a main body of the distributor is of a tubular structure and is horizontally arranged, wherein the distributor comprises an inlet, a distributing chamber in communication with the inlet and configured to separate gas-phase refrigerant from liquid-phase refrigerant under an action of gravity, more than two main outlets in communication with the distributing chamber and disposed at a bottom of the distributor in a vertical direction, and at least one secondary outlet in communication with the distributing chamber and disposed at a top of the distributor in the vertical direction, and wherein, a central axis of the at least one secondary outlet and a central axis of each of the main outlets are vertical to a central axis of the distributor in a horizontal direction; wherein a number of the main flow openings is same as a number of the main outlets of the distributor, the main outlets of the distributor are connected to the main flow openings of the first header by respective main connecting pipes to distribute a part of the refrigerant entering the distributing chamber of the distributor into the main header section of the first header through the main flow openings, wherein the at least one secondary outlet of the distributor is connected to the secondary flow opening by a secondary connecting pipe to distribute another part of the refrigerant entering the distributing chamber of the distributor into the auxiliary header section of the first header through the secondary flow opening, and a position where the distributor is located is higher than a position where the first header is located.
2. The micro-channel heat exchanger according to claim 1, wherein an axis of the main outlet of the distributor is oriented at an angle with respect to an axis of the distributor in a vertical direction, and 600; a center of the main flow opening of the first header is arranged at a position higher than a center of the first header in a height direction, and the main flow opening is located between two adjacent flat tubes; and the main outlet and the main body of the distributor form an integrated structure by extrusion processing.
3. The micro-channel heat exchanger according to claim 1, wherein the main body of the distributor is vertical or oblique to the first header or the second header the main outlet of the distributor is arranged at a position lower than a center of the main body of the distributor in a height direction, and the at least one secondary outlet of the distributor is arranged at a position higher than the center of the main body of the distributor in the height direction; the distributor is further provided with a first port connected to a system, and the first port is arranged at a lateral portion of a middle of the main body of the distributor; a height of the first port is higher than a height of the main outlet and lower than a height of the at least one secondary outlet.
4. The micro-channel heat exchanger according to claim 3, wherein both two ends or one of the two ends of the first header is provided with the main flow opening, the main outlet of the distributor is connected to the main flow opening at the end of the first header by the main connecting pipe, the height of the main outlet of the distributor is higher than a height of the main flow opening at the end of the first header; an axis of the main flow opening and an axis of the first header are arranged in parallel, or arranged perpendicular to each other, or arranged to form an angle ranging from 30 degree to 150 degree.
5. The micro-channel heat exchanger according to claim 1, wherein a length of the main header section is more than six times a length of the auxiliary header section.
6. The micro-channel heat exchanger according to claim 4, wherein the distributor is provided with the first port connected to the system, and the second header is provided with a second port connected to the system; a center of an inlet of the distributor, through which the first port is connected to the distributor, is higher than the center of the main body of the distributor in the height direction; and an interior equivalent diameter or an interior height D of the distributor and an interior equivalent diameter d of the main connect pipe satisfy an expression: 2D/d10.
7. The micro-channel heat exchanger according to claim 1, wherein the distributor is arranged in parallel with the first header and is provided with at least three main outlets, and the main outlets and the main flow openings are respectively uniformly arranged at the distributor and the main header section of the first header in the horizontal direction.
8. The micro-channel heat exchanger according to claim 7, wherein in the secondary connecting pipe configured to connect the at least one secondary outlet to the secondary flow opening of the first header, at least a part of the secondary connecting pipe has a height higher than that of the distributor, and the height of the part of the secondary connecting pipe that is higher than the distributor is greater than or equal to an inner diameter or an interior height D of the distributor.
9. The micro-channel heat exchanger according to claim 1, wherein the number of the main flow openings arranged on the first header is less than or equal to a half of a number of flat tubes, in communication with the main flow openings, in the plurality of sets of flat tubes.
10. The micro-channel heat exchanger according to claim 2, wherein a length of the main header section is more than six times a length of the auxiliary header section.
11. The micro-channel heat exchanger according to claim 3, wherein a length of the main header section is more than six times a length of the auxiliary header section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(15) For making the above objects, features and advantages of the present application more clear and easier to understand, embodiments of the present application are illustrated in detail in conjunction with drawings hereinafter.
(16) The first embodiment of the present application is shown in
(17) An axial direction of a core of the heat exchanger is arranged vertically or obliquely upward, the distributor is horizontally arranged, and according to the embodiment in the Figures, the distributor 2 is arranged in parallel with the first header 1, a horizontal position of the distributor 2 is higher than a horizontal position of the first header 1, and a height difference between the distributor 2 and the first header 1 in the vertical direction is greater than or equal to an equivalent outer diameter of the distributor 2 and less than or equal to ten times of an outer diameter of the first header 1. The distributor 2 may be placed on a windward side, a leeside or a lateral side of the core A of the heat exchanger, which can be determined according to the installation spatial position. Multiple main outlets 21 of the distributor and multiple main flow openings 12 of the first header 1 are substantially distributed uniformly. In this way, when passing through the distributor, gas-liquid two-phase refrigerant flowing from the first port 20 may be separated in the distributor since the gravity of the liquid refrigerant is greater than that of the gaseous refrigerant, thus the liquid refrigerant is converged in a lower half of the distributor relatively concentratedly and the gaseous refrigerant is basically concentrated in an upper space. In this way, most of the gaseous refrigerant concentrates in the top portion of the distributor 2 and then enters into the auxiliary header section 14 of the first header 1 from the secondary outlet 22 on the top portion through the secondary connect pipe 8, and then are guided through a part of the flat tubes 30 to the second header 4 to be overheated (fins may be provided at an outer surface of the flat tubes to increase the heat exchange area). Under the action of the gravity, the liquid refrigerant enters into the main header section 13 of the first header 1 from multiple main outlets 21 on the lower end of the distributor 2 through the main connecting pipes 7, thus the refrigerant inside the main header section 13 is mainly liquid refrigerant, and the refrigerant distributed into the flat tubes 3 in communication with the main header section 13 is also mainly liquid refrigerant. Meanwhile, a partition 11 is provided to fully isolate the main header section 13 from the auxiliary header section 14 of the first header 1, so as to entirely separate the refrigerant in the main header section 13 from the refrigerant in the auxiliary header section 14, thus the problem of noises caused when the first header distributing refrigerant is solved. The liquid refrigerant and gaseous refrigerant each pass through respective route in the core of the heat exchanger to exchange heat, and are converged in the second header 4 and then flow out of the heat exchanger through the second port 40. Therefore, the effect of distributing the refrigerant uniformly can be realized, and meanwhile the problem of noises caused by the two-phase flow can also be overcame.
(18) In this embodiment, the main outlets 21 of the distributor 2 are located at a lower side, but the present application is not limited to this. As shown in
(19) In addition, the distributor may also have the structure as shown in
(20) A second embodiment of the present application is illustrated hereinafter, and reference is made to
(21) A third embodiment of the present application is introduced hereinafter,
(22) An axial direction of a core of the heat exchanger is arranged vertically or obliquely upward, the distributor 2b is substantially vertically or obliquely arranged, and according to the embodiment in the Figures, the distributor 2b is arranged perpendicular to the first header 1. The distributor 2b may be placed on a windward side, a leeside or a lateral side of the core A of the heat exchanger, which can be determined according to the installation spatial position. The main flow openings 12 of the first header 1 are substantially distributed uniformly. In this way, when passing through the distributor 2b, gas-liquid two-phase refrigerant flowing from the first port 20 may be separated or substantially separated in the distributor 2b since the gravity of the liquid refrigerant is greater than that of the gaseous refrigerant, thus the liquid refrigerant is converged in a lower half of the distributor 2b relatively concentratedly and the gaseous refrigerant is basically concentrated in an upper space. In this way, most of the gaseous refrigerant concentrates in the top portion of the distributor 2b and then enters into the auxiliary header section 14 of the first header 1 from the secondary outlet 22b on the top portion through the secondary connecting pipe 8, and then are guided, through another part of the flat tubes 30 connected to the auxiliary header section 14 (fins may be provided at an outer surface of the flat tubes to increase the heat exchange area), to the second header 4 to be overheated. Under the action of the gravity, the liquid refrigerant is distributed into the multiple sets of main connecting pipes 7 through the main outlet 21b at the lower end of the distributor 2b and then enters into the main header section 13 of the first header 1, thus the refrigerant inside the main header section 13 is mainly liquid refrigerant, and the refrigerant distributed into the flat tubes 3 in communication with the main header section 13 is also mainly liquid refrigerant. Meanwhile, a partition 11 is provided to fully isolate the main header section 13 from the auxiliary header section 14 of the first header 1, so as to entirely separate the refrigerant in the main header section 13 from the refrigerant in the auxiliary header section 14, thus the problem of noises caused when the first header 1 distributing refrigerant is solved. The liquid refrigerant and gaseous refrigerant each pass through respective route in the heat exchanger to exchange heat, and are converged in the second header 4 and then flow out of the heat exchanger through the second port 40. Therefore, the effect of distributing the refrigerant uniformly can be realized, and meanwhile the problem of noises caused by the two-phase flow can also be overcame. The main differences between this embodiment and the above-described embodiments are the structure and installation manner of the distributor.
(23) Other connection manners may also be adopted when the substantially longitudinally arranged distributor is used. As shown in
(24) Other installation and connection manners may also be adopted when the substantially longitudinally arranged distributor is used. As shown in
(25) In addition, the secondary outlet of the distributor may also be connected to the second header. As shown in
(26) In addition, the distributor and the first header may also be connected in other manners. As shown in
(27) Similarly, when such connection manner is employed, a secondary outlet of the distributor may also be directly connected to the second header. Reference is made to
(28) For the micro-channel heat exchange, sources of noises mainly include flowing sound and ejection sound of the refrigerant. Furthermore, for a micro-channel heat exchanger used as an evaporator, a two-phase refrigerant after passing through a throttle valve may generate an ejection sound while passing through a lower header. The ejection noise has features of high sound level, wide frequency band and far-distance transmission, and is generated by drastic gas disturbance caused by the high-speed airflow impacting and shearing surrounding static gas. Noises of ejection and cavitation will not exist when refrigerant in the bottom of the header is mainly liquid refrigerant, thereby solving the problem of the micro-channel heat exchanger that noises are generated in distributing the gas-liquid two-phase refrigerant.
(29) Besides, in all the above-described embodiments, one distributor and one set of the core of heat exchange are used as a whole. When the heat exchanger has a large structure, such as the header has a long length, one set of micro-channel heat exchanger may be used in conjunction with two sets or multiple sets of distributors. Specifically, when multiple sets of distributors are employed, refrigerant passing through the multiple sets of distributors is introduced into multiple main flow openings of the first header through main outlets of the distributors respectively, and secondary outlets of the distributors are connected to secondary flow openings of the first header or the second header, thereby meeting the use requirement of relatively larger micro-channel heat exchangers. Other specific structures may be referred to the embodiments described above, which will not be described in details herein.
(30) The above embodiments are only preferred embodiments of the present application, and are not intend to limit the present application in any form. Although the present application is disclosed hereinabove with the preferred embodiments, the preferred embodiments are not used to limit the present application. The nouns of locality in the specification, such as up and down, inside and outside, are only used for clear description and should not be regarded as limitation to the present application. It should be understood by the skilled in the art that, many possible variations and modifications, or equivalent embodiments modified as equivalent variations, such as combination or substitution of the above-described embodiments, may be made to the technical solution of the present application by using the above disclosed methods and technical contents without departing from the scope of the technical solution of the present application. Therefore, any simple variations, equivalent variations and modifications, made to above embodiments according to the technical essence of the present application without departing from the content of the technical solution of the present application, are also deemed to fall into the scope of the present application defined by the claims.