Height adjuster mechanism for a dishwasher dish rack
10433704 ยท 2019-10-08
Assignee
Inventors
- HARSHAL J. BHAJAK (PUNE, IN)
- Gerald J. McNerney (Middleton, WI, US)
- Mihir Ponkshe (Pune, IN)
- AMIT K. SHARMA (PUNE, IN)
Cpc classification
Y10T29/49716
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A dish rack is supported for both selective movement into and out of a washing chamber of a dishwasher tub and vertically relative to the tub, with the vertical adjustment being made by manually grasping and shifting at least one frontal cross bar extending along a front wall of the dish rack to cause pivoting of first and second lever members extending along sides of the dish rack. The side lever members cooperate with latching mechanisms to lift and retain the dish rack in a select raised position.
Claims
1. A dishwasher comprising: a tub having top, bottom, rear and side walls that collectively define a washing chamber; a door mounted for movement relative to the tub, said door being adapted to selectively close the washing chamber; at least one support member mounted to the side wall of the tub; a dish rack supported by the at least one support member for movement into and out of the washing chamber; and an adjustment mechanism for vertically shifting the dish rack between lowered and raised positions relative to both the at least one support member and the tub, said adjustment mechanism including: first and second base members each including a lower body portion connected to the at least one support member and an upper body portion; first and second shiftable support bodies each secured to the rack and mounted for vertical movement relative to the upper body portion of a respective one of the first and second base members; at least one control arm including: first and second lever members each extending along a respective said side wall of the dish rack and pivotally supported by a respective one of the first and second base members; and at least one frontal cross bar extending along a front wall of the dish rack whereby manually grasping and moving the at least one frontal cross bar causes pivoting of the first and second lever members and vertical repositioning of the dish rack; and a latching mechanism for retaining the dish rack in at least the raised position.
2. The dishwasher according to claim 1, wherein the at least one frontal cross bar extends entirely across the front wall of the dish rack and is interconnected to both the first and second lever members in order to concurrently move the first and second lever members upon shifting of the frontal cross bar.
3. The dishwasher according to claim 1, wherein the at least one frontal cross bar includes first and second cross bar segments each extending only partially across the front wall of the dish rack and being directly connected to only a respective one of the first and second lever members such that the first and second lever members are individually pivoted through manual manipulation of the first and second cross bar segments.
4. The dishwasher according to claim 1, wherein each of the first and second shiftable support bodies includes an outer body member and an inner body member, said upper body portion of the base member being sandwiched between the outer and inner body members.
5. The dishwasher according to claim 4, wherein the latching mechanism includes first and second latching units arranged between the outer and inner body members of the first and second shiftable support bodies, respectively.
6. The dishwasher according to claim 5, wherein the first and second latching units operate between the first and second base members and the first and second shiftable support bodies, respectively.
7. The dishwasher according to claim 6, wherein each of the first and second latching units includes a pivotally mounted latch element and a detent mechanism for retaining the latch element in a select operational position.
8. The dishwasher according to claim 7, wherein the detent mechanism includes a spring for biasing rotation of the latch element.
9. The dishwasher according to claim 8, wherein each of the first and second latching units further includes a retainer element mounted for vertical movement with the dish rack, with the latch element being configured to pass through the retainer element when the dish rack is shifted between the lowered and raised positions.
10. The dishwasher according to claim 8, wherein each of the first and second latching units further includes a retainer element mounted for vertical movement with the dish rack, and the latch element includes first and second latch arms which are limited to different permissible degrees of rotation, said retainer element passing the first latch arm and being held by the second latch arm when the dish rack is shifted from the lowered position to the raised position.
11. The dishwasher according to claim 6, wherein each of the first and second latching units further includes a retainer element mounted for vertical movement with the dish rack and a camming unit provided on a respective one of the first and second base members, said camming unit including a first camming surface leading to a ledge, with said retainer element being guided along the first camming surface when the dish rack is shifted from the lowered position to the raised position and supported by the ledge to selectively retain the dish rack in the raised position.
12. The dishwasher according to claim 11, wherein the latching mechanism is attached to a front wall of the dish rack and includes deflecting retainer elements which engage the at least one frontal cross bar when the at least one control arm is in a lowered state.
13. The dishwasher according to claim 1, wherein the latching mechanism is attached to the dish rack and is configured to selectively hold the at least one control arm in a lowered state in order to retain the dish rack in the raised position.
14. The dishwasher according to claim 1, wherein the adjustment mechanism further includes first and second pivot support bracket fixed to the first and second base members respectively, with each of said first and second lever members being directly pivotally connected to a respective one of the first and second pivot support brackets.
15. The dishwasher according to claim 14, wherein each of the first and second pivot support brackets is located between a front wall of the dish rack and a respective one of the first and second shiftable support bodies.
16. The dishwasher according to claim 14, wherein the first and second shiftable support bodies are located between a front wall of the dish rack and the first and second pivot support brackets, respectively.
17. A dishwasher comprising: a dish rack supported in a tub; and an adjustment mechanism for vertically shifting the dish rack between lowered and raised positions relative to the tub, said adjustment mechanism including at least one control arm including first and second lever members each extending and pivotally supported along a respective side wall of the dish rack, and at least one frontal cross bar extending in front of and along at least a portion of a front wall of the dish rack whereby manually grasping and moving the at least one frontal cross bar relative to the dish rack causes pivoting of the first and second lever members and vertical repositioning of the dish rack relative to the tub.
18. The dishwasher according to claim 17, further comprising: a latching mechanism for retaining the dish rack in the raised position.
19. The dishwasher according to claim 17, wherein the at least one frontal cross bar extends entirely across the front wall of the dish rack and is interconnected to both the first and second lever members in order to concurrently move the first and second lever members upon shifting of the frontal cross bar relative to the dish rack.
20. The dishwasher according to claim 17, wherein the at least one frontal cross bar includes first and second cross bar segments each extending only partially across the front wall of the dish rack and being directly connected to only a respective one of the first and second lever members such that the first and second lever members are individually pivoted through manual manipulation of the first and second cross bar segments.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(13) With initial reference to
(14) In a manner known in the art, upper dish rack 16 is horizontally shiftable between a first position wherein upper dish rack 16 is entirely within the confines of washing chamber 14 and a second position, wherein upper dish rack 16 extends, at least partially outward, from washing chamber 14. Toward that end, dishwasher 2 is provided with extensible support members, one of which is indicated generally at 26. In a similar manner, lower dish rack 15 is selectively, horizontally shiftable between first and second positions. However, when in the second position, lower dish rack 15 rests upon an open door 21 on guide elements (not separately labeled) formed on interior panel 23.
(15) Disposed within tub 5 and, more specifically, mounted within a central opening formed in bottom wall 8 of tub 5, is a pump and filter assembly 30. Extending about a substantial portion of pump and filter assembly 30, at a position raised above bottom wall 8, is a heating element 44. In a manner known in the art, heating element 44 preferably takes the form of a sheathed, electric resistance-type heating element. In general, pump and filter assembly 30 is adapted to direct washing fluid to a lower wash arm 47 and an upper wash arm (not shown). Dishwasher 2 has associated therewith a drain hose 85 including at least one corrugated or otherwise curved portion 89 that extends about an arcuate hanger 92 provided on an outside surface of side wall 10. Drain hose 85 is also preferably secured to tub 5 through various clips, such as that indicated at 94. In any event, in this manner, an upper loop is maintained in drain hose 85 to assure proper drainage in a manner known in the art. As the exact structure and operation of pump and filter assembly 30 of dishwasher 2 is not part of the present invention, it will not be discussed further herein. Instead, the present invention is directed to particulars of height adjustment mechanism 17.
(16) Reference will now be made to
(17) Height adjusting mechanism 17 of the invention is shown to include a base member 119 having a lower body portion 120 including mounts 122 and 123 for rotatably supporting a pair of fore-aft-spaced wheels (not shown) which interact with support members 26 carried by tub 5 in order to enable rack 16 to be shifted into and out of washing chamber 14 in a manner widely known in the art. Base member 119 also includes an upright or upper body portion 128 which is received within a shiftable support body 133. More specifically, shiftable support body 133 includes an outer body 135 and an inner body member 136 which combine to clamp upon a respective set of side rails 106, 107 and which are secured together by screws indicated at 140. At this point, it should be recognized that a separate base member 119 and shiftable support body 133 are provided on each of side rails 106, 107 such that the overall height adjustment mechanism 117 can be readily understood from considering the structure and function of one side. In addition, height adjustment mechanism 117 includes a pair of pivot support brackets, one of which is indicated at 143. Each of pivot support brackets 143 includes a plate 145 that is either integrally formed with or rigidly secured to base member 119, as well as a pivot pin 146 projecting from plate 145. Finally, height adjustment mechanism 117 includes at least one control arm generally indicated at 150. In this embodiment, control arm 150 includes a pair of side levers 154 and 155 which are integrally formed with a frontal cross bar 158. Each side lever 154, 155 has an intermediate section 160 provided with an aperture 161 receiving a respective pivot pin 146. With this arrangement, control arm 150 is generally U-shaped and pivotally mounted to base member 119 for movement about a pivot axis defined by aligned pins 146 by the manual manipulation of cross bar 158. A spring 163 (see
(18) With this arrangement, it should be realized that the interengagement between each base member 119 with a respective support member 26 prevents base member 119 from shifting vertically relative to tub 5, while still enabling each base member 119 to move into and out of washing chamber 14. In addition, each pivot support bracket 143 is fixed to base member 119 and therefore also does not shift vertically. However, the clamping or sandwiching of side rails 106, 107 by the shiftable support bodies 133 enables rack 16 and the shiftable support bodies 133 to move vertically relative to base members 119. Since the upright body portion 128 of each base member 119 extends within a respective shiftable support body 133, each support body 133 is guided for vertical movement relative to its base member 119. With the pivotal mounting of control arm 150 and the engagement of each terminal section 165 with a respective shiftable support body 133, the lowering of frontal cross bar 158 will cause terminal section 165 to be raised, hence raising both shiftable support bodies 133 and rack 16 relative to base members 119 and tub 5. In accordance with the invention, it is considered particularly advantageous that cross bar 158 extends along the front wall of rack 16 (entirely across the front wall in this embodiment) such that it is readily accessible from the front of dishwasher 2 as will become more fully evident below. It should also be recognized that, with the inclusion of springs 163, control arm 150 is biased into the substantially horizontal configuration shown in these figures such that, after being manipulated by a user to adjust the height of rack 16, control arm 150 will be automatically repositioned.
(19) In accordance with the present invention, the particular number of vertical positions which can be established by rack 16 can vary greatly. In its simplest form, the invention contemplates just upper and lower positions, with the lower position being represented in
(20) As illustrated in these embodiments, a cross-section of shiftable support body 133 is depicted with upright body portion 128 extending therein. Internally, shiftable support body 133, which is preferably molded of plastic, is provided with a series of vertically spaced, internal ribs 180-186. Interconnected with rib 185 are screw posts 189 and 190 through which screws 140 extend. Rib 181 is formed with an extension 193 as discussed further below. Upright body portion 128 has lateral edges 196 and 197 closely spaced from internal ribs 182-186 and an in-turned end portion 199. In-turned end portion 199 is formed with fore-to-aft spaced notched regions 204 and 205 which define ledges 208 and 209 respectively. When rack 16 is in its lowered position, extension 193 of internal rib 181 sets upon ledges 208 and 209.
(21) Mounted to in-turned end portion 199 is a latch housing 215. More specifically, latch housing 215 is secured to in-turned end portion 199 by means of a screw 217. Latch housing 215 includes a lower housing portion 219 from which projects a pivot pin 221 which rotatably supports a latch element 224. Latch element 224 includes first and second end portions (not separately labeled), each of which is formed with a groove 228, 229. Latch housing 215 also includes an upper housing portion 233 that carries a spring 235 within a bore 238. Spring 235 acts upon a ball 241 in order to bias ball 241 against latch element 224. Certainly, ball 241 will have a tendency to become seated in one of grooves 228 and 229 to retain latch element 224 in selected positions such that this overall ball and groove structure establishes a detent arrangement. At this point, it should be realized that these figures also set forth a cross-section of latch housing 215 such that latch element 224 is preferably internally disposed, while latch housing 215 includes a side slot indicated at 244 through which a portion of latch element 224 can project. The latching mechanism of the invention also includes a retainer element 253 which is formed integral with shiftable support body 133 so as to be vertically shiftable in unison with rack 16. In the embodiment depicted, retainer element 253 is shown to include an annular body 256 having a central opening 258 sized to receive latch housing 215.
(22) As stated above,
(23) When it is desired to lower rack 16, control arm 150 is again engaged to slightly raise rack 16 from the position shown in
(24) As indicated above, frontal cross bar 158 can be used to raise rack 16 in accordance with the present invention with various different latching mechanisms. By way of another example, reference is made to
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(26) When it is desired to lower rack 16, control arm 150 is again shifted to raise terminal ends 165, with terminal end 165 abutting and directly pivoting first latch arm 276 as shown in
(27) Reference will now be made to
(28) At this point, it should be recognized that shiftable support body 133 in accordance with this embodiment is generally constructed identical to that described above, with the inclusion of various ribs 180-186 and screw posts 189 and 190, and is mounted about upright body portion 128 for relative vertical sliding movement. With the perspective view of
(29) Either attached to or formed as part of upright body portion 128 is a camming unit 451. Like upright body portion 128, camming unit 451 is vertically fixed such that it does not move vertically with upper dish rack 16 and support body 133, but can still shift into and out of washing chamber 14 with upper dish rack 16. As perhaps best shown in
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(31) From the position shown in
(32) Instead of incorporating the latching mechanisms within the support housings 133, it is possible to employ latches which hold the control arm, and thereby upper dish rack 16 indirectly, in the raised position.
(33) Based on the above, it should be readily apparent that the inclusion of a pivotal frontal cross bar in accordance with the invention provides a user easy access to the controls necessary to readily raise or lower the dish rack, regardless of the particular type of latching mechanism employed. Although described with respect to preferred embodiments of the invention, it should be readily understood that various changes and/or modifications can be made to the invention without departing from the spirit thereof. For instance, in each of the embodiments described above, the latching mechanisms were simultaneously operated by manually manipulating a unitary control arm, including side bars and a front cross bar. However, the control arm could also be formed from multiple pieces, such as side levers which are riveted or otherwise secured to a frontal cross bar, or separate control arms could be provided for each of the side latching mechanisms, with each control arm establishing a frontal cross bar segment that only extends partially across the front of the dish rack. This alternative arrangement is represented in