Circuit assembly and method for producing a circuit assembly
10436980 · 2019-10-08
Assignee
Inventors
Cpc classification
G02B6/43
PHYSICS
G02B6/13
PHYSICS
G02F1/011
PHYSICS
International classification
G02B6/13
PHYSICS
G02B6/43
PHYSICS
G02F1/01
PHYSICS
Abstract
It is provided a circuit assembly, comprising at least one electronic circuit; at least one optical waveguide, wherein the core and the cladding of the optical waveguide are formed of an amorphous material; at least one carrier on which the optical waveguide is arranged; and at least one electro-optically active material layer electrically connected to the electronic circuit. The at least one electro-optically active material layer at least partially extends in the optical waveguide and the electrical connection between the electronic circuit and the at least one electro-optically active material layer is produced in that at least one electrical contact extends from the electronic circuit through at least one section of the cladding of the optical waveguide to the at least one electro-optically active material layer or is connected to a section of the electro-optically active material layer, which protrudes from the cladding of the optical waveguide.
Claims
1. A circuit assembly, comprising at least one electronic circuit; at least one optical waveguide, wherein the core and the cladding of the optical waveguide are formed of an amorphous material; at least one carrier on which the optical waveguide is arranged; and at least one electro-optically active material layer electrically connected to the electronic circuit, wherein: the at least one electro-optically active material layer at least partially extends in the optical waveguide and the electrical connection between the electronic circuit and the at least one electro-optically active material layer is produced in that at least one electrical contact extends from the electronic circuit through at least one section of the cladding of the optical waveguide to the at least one electro-optically active material layer or is connected to a section of the electro-optically active material layer, which protrudes from the cladding of the optical waveguide, the electronic circuit is arranged indirectly or directly at the carrier, and the at least one electro-optically active material layer at least partially extends in the core, adjoins the core of the optical waveguide from above or adjoins the core of the optical waveguide from below.
2. The circuit assembly according to claim 1, wherein the circuit assembly is a circuit board or a microchip.
3. The circuit assembly according to claim 1, wherein at least one of: the at least one electro-optically active material layer is configured to convert an electrical signal received from the electronic circuit via the electrical contact into an optical signal propagating in the optical waveguide and/or to convert an optical signal propagating in the optical waveguide into an electrical signal to be passed to the electronic circuit via the electrical contact, and the at least one electro-optically active material layer at least partially extends in the core, adjoins the core of the optical waveguide from above or adjoins the core of the optical waveguide from below.
4. The circuit assembly according to claim 1, wherein at least one of the cladding and the core of the waveguide are formed of an electrically insulating material.
5. The circuit assembly according to claim 1, wherein at least one of: the optical waveguide is at least partially formed of a material which was produced on the carrier from the liquid phase or the gas phase, and the optical waveguide is at least partially formed of a polymer material, silicon dioxide and/or silicon nitride.
6. The circuit assembly according to claim 1, wherein the electronic circuit and the optical waveguide are arranged on different sides of the carrier.
7. The circuit assembly according to claim 6, wherein the electrical contact extends through a through-opening in the carrier.
8. The circuit assembly according to claim 1, wherein the optical waveguide extends between: two carriers or the electronic circuit and the carrier.
9. The circuit assembly according to claim 1, wherein at least one of: the at least one electro-optically active material layer is formed of another material than the waveguide, and the at least one electro-optically active material layer is formed of a crystalline material.
10. The circuit assembly according to claim 1, wherein the at least one electro-optically active material layer includes a two-dimensional material or a semiconductor material or is formed of such a material.
11. The circuit assembly according to claim 10, wherein the two-dimensional material is formed of graphene, triazine-based graphitic carbon nitride, germanene, molybdenum disulfide, molybdenum diselenide, silicene and/or black phosphorus or includes at least one of these materials.
12. The circuit assembly according to claim 10, wherein the semiconductor material is a III-V semiconductor material.
13. The circuit assembly according to claim 12, wherein a plurality of electro-optically active material layers are present, which differ in their band gap and/or their doping.
14. The circuit assembly according to claim 1, wherein the electrical contact is connected to a section of the electro-optically active material layer, which extends outside the core of the optical waveguide.
15. The circuit assembly according to claim 1, wherein the core of the optical waveguide has a cross-section of at least 1 m.sup.2 or at least 5 m.sup.2 and/or the electro-optically active material layer has a thickness of not more than 500 nm or not more than 200 nm or not more than 50 nm.
16. The circuit assembly according to claim 1, wherein the at least one electro-optically active material layer or a multilayer structure with the at least one electro-optically active material layer forms a modulator for modulating a light source external to the optical waveguide or is part of such a modulator, and/or the electro-optically active material layer forms a light detector or is part of a light detector and/or the electro-optically active material layer is formed to amplify light and/or to generate light or is part of a light amplifier, an LED or a laser.
17. A method for producing a circuit assembly, comprising the following steps: providing a carrier; arranging an amorphous material layer on the carrier, which forms a section of a cladding of an optical waveguide; arranging at least one electro-optically active layer on the material layer; producing an electrical contact which at least partially extends through the amorphous material layer or past the amorphous material layer up to the electro-optically active layer, wherein: a cutout is produced in the amorphous material layer and the cutout is filled with a core material before arranging the electro-optically active layer in order to produce at least a part of a core of the optical waveguide, wherein the electro-optically active layer is arranged on the amorphous material layer such that it extends across the core material.
18. The method according to claim 17, wherein before being arranged on the amorphous material layer the at least one electro-optically active layer is disposed on a carrier material different from the carrier, which is removed after arranging the electro-optically active layer on the amorphous material layer.
19. The method according to claim 18, wherein the at least one electro-optically active layer is structured after removing the carrier material.
20. The method according to claim 17, wherein on the amorphous material layer and the electro-optically active layer a core material layer is arranged and structured such that it at least forms a part of a core of the optical waveguide.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be explained in detail below by means of exemplary embodiments with reference to the Figures.
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DETAILED DESCRIPTION
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(18) The ICs 11, 12 are arranged on a carrier plate 13 (e.g. in the form of an FR 4 plate) of the circuit board 1, wherein the carrier plate 13 forms a mechanical plane 20 of the circuit board. It is conceivable that the ICs 11, 12 are arranged directly on the carrier plate 13. It is also possible, however, that the connection to the carrier plate 13 is effected via an intermediate layer ZS.
(19) On the side of the carrier plate 13 facing away from the ICs 11, 12 an optical plane 30 of the circuit board 1 is formed, which comprises at least one optical waveguide 14 (e.g. formed of a polymer) In the optical waveguide 14 (e.g. at least partially in a core 141 of the optical waveguide 14) opposite the first IC 11 a first electro-optically active material layer 151 is disposed, which serves to convert an electrical signal of the first IC 11 into an optical signal. The optical signal generated by the first electro-optically active material layer 151 propagates in the optical waveguide 14 up to a second electro-optically active material layer 161, wherein the second electro-optically active material layer 161 is disposed opposite the second IC 12 and likewise is embedded in the optical waveguide 14.
(20) The signal generated by the first electro-optically active material layer 151 is converted into an electrical signal and passed to the second IC 12 by the second electro-optically active material layer 161. Thus, an optical communication connection between the ICs 11, 12 is realized via the optical waveguide 14 and the two electro-optically active material layers 151, 161.
(21) The electrical connection of the ICs 11, 12 with the respectively associated electro-optically active material layers 151, 161 is effected via two electrical contacts, one of which (contacts 111a, 121a) is each shown in
(22) The first electro-optically active material layer 151 in particular is configured as a modulator or forms a layer of a modulator, which modulates light of a light source 17 external to the electro-optically active material layer 151 and arranged outside the waveguide 14. The light emitted by the light source 17 is coupled into the waveguide 14 via a facet 143 of the same. The light source 17 for example is a laser (in particular a semiconductor laser), an LED or a fiber laser or a light source in combination with a fiber amplifier. For example, the light source 17 emits in the wavelength range of 0.6 m to 1.7 m, in particular in the range of 0.95 m to 1.7 m. The second electro-optically active material layer 161 is a receiver or forms a layer of a receiver, which is configured e.g. in the form of a photodiode (such as a p-i-n photodiode) or a photoconductor. It is also conceivable that both electro-optically active material layers 151 are configured both as a modulator (i.e. as a transmitter) and as a receiver in order to provide for a bidirectional data transmission between the two ICs 11, 12.
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(24) On the side of the second carrier plate 130 facing away from the optical waveguide 14 further ICs 110, 120 are arranged. It is conceivable that analogous to the ICs 11, 12 an optical communication connection also is realized between the ICs 110, 120; e.g. likewise via the optical waveguide 14 or via a further optical waveguide (not shown) which also extends between the carrier plates 13, 130.
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(27) With a first (middle) section 162 the electro-optically active material layer 161 extends in the core 141 of the waveguide 14. A second and a third (lateral) section 163, 164 of the active layer 161 (integrally connected to the first section 152) extends outside the core 141 in the cladding 142 of the waveguide 14. The active layer 161 for example is a two-dimensional material. Suitable two-dimensional materials have already been explained above. It is conceivable that the active layer 161 is configured for the detection of light, wherein e.g. from the electrical plane a voltage is applied to the active layer and the modulated photocurrent generated on receipt of a light signal is measured.
(28) For connecting the active layer 161 to the electrical plane 10 (e.g. to an IC like the IC 12 of
(29) The contacts 121a, 121b each include a first section 1211a, 1211b, which extends perpendicularly to the carrier plate 13, and a second section 1212a, 1212b, wherein the second section 1212a, 1212b each extends at an angle from the first section 1211a, 1211b and is connected to the associated section 163, 164 of the active layer 161. In particular, the first sections 1211a, 1211b each extend perpendicularly to the second sections 1212a, 1212b.
(30) The contacting explained with reference to
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(32) Analogous to
(33) The layers 151, 171, 181 each include a middle section 152, 172, 182 which extends in the region of the waveguide core 141, and two lateral sections 153, 154, 173, 174, 183, 184 which extend outside the waveguide core 141 in the cladding 142 of the waveguide 14. The one contact 111a (on the left in
(34) An alternative configuration of the electro-optical element 15 for modulating light is shown in
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(36) The electro-optical element 15 of
(37) By contacting each of both the upper and the lower active layer 151a, 151b, i.e. by connecting the active layers 151a, 151b in parallel, a photoconductor detector is realized; cf.
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(39) According to
(40) In a side of the polymer layer 240 facing away from the carrier plate 13 a cutout 241 (e.g. with a width of 3 to 7 m) is produced (in particular by etching), which serves to form a section of the waveguide core. For example, the cutout 241 is produced with a depth (e.g. 2 to 4 m) which at least approximately corresponds to half of the desired height of the waveguide core. The cutout 241 is filled with a core polymer material 242 which has a higher index of refraction than the polymer material of the polymer layer 240. The core polymer material 242 is applied in a sufficient thickness to fill the cutout 241, wherein excess material outside the cutout 241 is removed again.
(41) Subsequently, a layer 250 of an electro-optically active material is produced on the polymer layer 240 and the core polymer material 242 (
(42) In standard lithography and etching steps the carrier 251 now is removed completely and the active material layer 250 is removed wherever it is not needed. The material of the active layer 250 substantially will remain only at the desired points of the electro-optical conversions, e.g. protrude laterally from the waveguide core for contacting purposes.
(43) After removing the carrier 251 and structuring the active layer 250, through-openings (vias) 131a, 131b now are produced in the carrier 13 and in the polymer layer 240 by further lithography steps and at least one etching step. Subsequently, first contact sections 1111a, 1111b are arranged (produced), which extend from an upper side of the polymer layer 240 facing the active layer 250 through the through-openings 131a, 131b up to the electrical plane 10 (i.e. up to a side of the carrier 13 facing away from the polymer layer 240). For example, the through-openings 131a, 131b are filled with a conductive material (e.g. soldering tin) to produce the first contact sections 1111a, 1111b. It is also conceivable that the production of the through-openings 131a, 131b and the first contact sections 1111a, 1111b is effected before arranging the active layer 250. It is also possible that the sections of the through-openings 131a, 131b in the carrier 13 and also the sub-section of the first contact sections 1111a, 1111b extending there already are present at the beginning of the circuit board production (in particular before producing the polymer layer 240). The arrangement of at least one electronic circuit on the carrier 13 is effected in particular after the production of at least the contact sections 1111a, 1111b.
(44) On the upper side of the polymer layer 240 second contact sections 1112a, 1112b then are produced (e.g. by vapor-deposition of gold or another metal and structuring), which each are connected on the one hand to the first contact sections 1111a, 1111b and on the other hand to the active layer 250. The first and the second contact sections 1111a, 1111b, 1112a, 1112b together form the contacts 111a, 111b.
(45) Thereafter, a further polymer layer 244 of core polymer material is produced, which at least partially covers the polymer layer 240, the second contact sections 1112a, 1112b and/or the active layer 250 (
(46) After the (in particular lateral) structuring of the polymer layer 244 a further polymer layer 245 is applied and cured, which forms an upper cladding layer of the optical waveguide, as shown in
(47) For producing a circuit board with an electro-optical element which can be operated as a light modulator (in particular as an electroabsorption modulator), a first, lower electro-optically active layer 250a and subsequently a dielectric layer 251 is produced (
(48) The lower electro-optically active layer 250a is in contact with the upper section 1112b (e.g. in the form of a gold contact) of the contact 111b. Beside the right-hand contact 111b a part of the left-hand contact 111a also is produced, namely its first section 1111a reaching through the through-opening 131a and a part 1113a of the upper section 1111a.
(49) After arranging the dielectric layer 251 a second, upper electro-optically active layer 250b is produced, which at least sectionally is arranged on the dielectric layer 251 (
(50) It is also conceivable that the electro-optically active element is not constructed of layers of a two-dimensional material, but of semiconductor layers, e.g. similar to the electro-optical element of
(51) For the formation of the active layer 151 in particular in a wavelength range of 1 m to 1.6 m e.g. lattice-matched InGaAs layers on an InP substrate can be used. Such layers are grown e.g. by means of a metal-organic chemical gas phase deposition (MOCVD) on an InP substrate. For the above-mentioned epitaxy-lift-off technique (ELO technique) a thin sacrificial layer of a selectively easily etchable material (e.g. AlAs) first is grown. Thereafter, a thin layer (e.g. with a thickness between 100 nm-200 nm) of the active materiale.g. InGaAsis epitaxially grown, wherein to achieve the desired component function dopings also are possible. For particularly fast photoconductor detectors iron atoms can be incorporated as recombination centers. For the formation of conductive surfaces and p-n junctions e.g. a sequence of Zn dopingundopedS doping can be effected, wherein the doping can also be placed in edge layers of InP (InP:n/InGaAs/InP:p hetero structure).
(52) After the epitaxial growth the (in particular flexible) carrier 251 (see
(53) The upper contact section (cf. contact 1112a in
(54) It is noted that when realizing a light absorption modulator by means of at least two material layers formed of a two-dimensional material (cf. e.g. also
(55) In the modulator which includes active material layers formed of a two-dimensional material it is also possible analogous to the semiconductor modulator to connect the active layers in parallel in order to realize a photoconductor detector. It is conceivable in particular that the same active layers are used in order to realize both a light absorption modulator and a light detector. For example, the light detector in this case adjoins the light absorption modulator.
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(57) It should be noted that elements of the exemplary embodiments described above can of course also be used in combination with each other. For example, in the variants of