Processing system
10436389 ยท 2019-10-08
Assignee
Inventors
Cpc classification
B08B3/14
PERFORMING OPERATIONS; TRANSPORTING
F17C2227/0346
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B7/0021
PERFORMING OPERATIONS; TRANSPORTING
F17C2201/0166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
D06F43/081
TEXTILES; PAPER
F17C2265/015
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B08B3/14
PERFORMING OPERATIONS; TRANSPORTING
D06F43/08
TEXTILES; PAPER
F17C7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system for processing objects to be cleaned that includes a processing vessel, and a storage vessel that includes an upper section for storing clean liquid and a lower section for storing dirty liquid. The upper section and lower section are in flow communication.
Claims
1. A system for processing objects to be cleaned, the system comprising: a processing vessel, a storage vessel that includes an upper section for storing clean liquid and a lower section for storing dirty liquid, wherein the upper section and lower section are in flow communication, wherein the upper section includes a first heat exchanger, wherein gas received from the lower section is cooled by the first heat exchanger to condense the gas to form the clean liquid to be stored in the upper section, wherein the lower section includes a second heat exchanger, wherein dirty liquid stored in the lower section is heated by the second heat exchanger to form a gas that rises into the upper section for condensation by the first heat exchanger, a first compressor, an accumulator vessel, and a second compressor, a first pressurized gas path from the processing vessel through a first set of pipes and to the first compressor, through the first compressor, through a second set of pipes and to the lower section of the storage vessel, and a second pressurized gas path from the processing vessel through a third set of pipes to the second compressor, through the second compressor, through a fourth set of pipes to the accumulator vessel, through the accumulator vessel, through a fifth set of pipes to the first compressor, through the first compressor, through the second set of pipes and to the lower section of the storage vessel.
2. The system of claim 1 wherein the upper section and lower section are in flow communication by a standpipe.
3. The system of claim 1 wherein the first heat exchanger includes a cooling plate.
4. The system of claim 3 wherein an overflow height is defined between a bottom of the upper section and a top of the standpipe, wherein the upper section includes a storage portion that is configured to hold a predetermined volume of clean liquid, whereby when an excess of clean liquid beyond the predetermined volume of clean liquid is present in the upper section the excess of clean liquid flows over the top of the standpipe and into the lower section.
5. The system of claim 4 wherein the lower section and upper section are separated by a dividing wall, and wherein the overflow height is defined between the dividing wall and the top of the standpipe.
6. The system of claim 5 wherein the storage vessel and processing vessel are positioned such that clean liquid flows to the processing vessel via gravity and dirty liquid flows to the lower section via gravity.
7. The system of claim 3 wherein the second heat exchanger comprises a heat jacket.
8. A system for processing objects to be cleaned, the system comprising: a processing vessel, a first storage section for storing clean liquid, wherein the first storage section includes a first heat exchanger, a second storage section for storing dirty liquid, wherein the second storage section includes a second heat exchanger, wherein dirty liquid stored in the second storage section is heated by the second heat exchanger to form a gas that flows to the first storage section, wherein the gas received in the first storage section is cooled by the first heat exchanger to condense the gas to form the clean liquid to be stored in the first storage section, a first compressor, an accumulator vessel, and a second compressor, a first pressurized gas path from the processing vessel through a first set of pipes and to the first compressor, through the first compressor, through a second set of pipes and to the second storage section, and a second pressurized gas path from the processing vessel through a third set of pipes to the second compressor, through the second compressor, through a fourth set of pipes to the accumulator vessel, through the accumulator vessel, through a fifth set of pipes to the first compressor, through the first compressor, through the second set of pipes and to the second storage section, wherein the system is configured to process gas at a first pressure through the first pressurized gas path to cause a pressure drop in the processing vessel and to cause at a least a portion of the dirty liquid in the second storage section to vaporize, wherein the system is configured to further process gas through the second pressurized gas path after the pressure in the processing vessel has dropped to a predetermined second pressure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention may be more readily understood by referring to the accompanying drawings in which:
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(7) Like numerals refer to like parts throughout the several views of the drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(8) The following description and drawings are illustrative and are not to be construed as limiting. Numerous specific details are described to provide a thorough understanding of the disclosure. However, in certain instances, well-known or conventional details are not described in order to avoid obscuring the description. References to one or an other embodiment in the present disclosure can be, but not necessarily are, references to the same embodiment; and, such references mean at least one of the embodiments.
(9) Reference in this specification to one embodiment or an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the disclosure. Appearances of the phrase in one embodiment in various places in the specification do not necessarily refer to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Moreover, various features are described which may be exhibited by some embodiments and not by others. Similarly, various requirements are described which may be requirements for some embodiments but not other embodiments.
(10) The terms used in this specification generally have their ordinary meanings in the art, within the context of the disclosure, and in the specific context where each term is used. Certain terms that are used to describe the disclosure are discussed below, or elsewhere in the specification, to provide additional guidance to the practitioner regarding the description of the disclosure. For convenience, certain terms may be highlighted, for example using italics and/or quotation marks. The use of highlighting has no influence on the scope and meaning of a term; the scope and meaning of a term is the same, in the same context, whether or not it is highlighted. It will be appreciated that the same thing can be said in more than one way.
(11) Consequently, alternative language and synonyms may be used for any one or more of the terms discussed herein. Nor is any special significance to be placed upon whether or not a term is elaborated or discussed herein. Synonyms for certain terms are provided. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms discussed herein is illustrative only, and is not intended to further limit the scope and meaning of the disclosure or of any exemplified term. Likewise, the disclosure is not limited to various embodiments given in this specification.
(12) Without intent to further limit the scope of the disclosure, examples of instruments, apparatus, methods and their related results according to the embodiments of the present disclosure are given below. Note that titles or subtitles may be used in the examples for convenience of a reader, which in no way should limit the scope of the disclosure. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains. In the case of conflict, the present document, including definitions, will control.
(13) It will be appreciated that terms such as front, back, top, bottom, side, short, long, up, down, and below used herein are merely for ease of description and refer to the orientation of the components as shown in the figures. It should be understood that any orientation of the components described herein is within the scope of the present invention.
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(16) Throughout the description herein the liquid carbon dioxide may be referred to as clean liquid and dirty liquid. It will be appreciated that the clean liquid is the carbon dioxide liquid prior to being used to process the objects to be cleaned and the dirty liquid is the carbon dioxide liquid after being used to process the objects to be cleaned and prior to being distilled. Within the storage vessel 12, the clean liquid is generally stored in the upper section 30 and the dirty liquid is generally stored in the lower section 32. Furthermore, it will be appreciated that the system described herein can be used to process any number of objects as is known in the prior art. For example, the system can be used for cleaning objects such as metals or porcelain or extracting oils from substrates. As described herein, the processing system 10 is used to clean clothes. However, this is not a limitation and is only exemplary.
(17) In a preferred embodiment, the storage vessel 12 includes the first heat exchanger 22 for cooling the gaseous carbon dioxide in the upper section to condense the gas and form liquid carbon dioxide (clean liquid). The first heat exchanger 22 can be any device capable of cooling and condensing the gas. In a preferred embodiment, the first heat exchanger includes cold water coming in on one side, which cools a plate, and the carbon dioxide gas coming in the other side, which is cooled by the plate below its liquid point and is thereby condensed into clean liquid. In another embodiment, the first heat exchanger can be a jacket that surrounds the top of the storage vessel 12 and is filled with cooling water or refrigeration gas. This could eliminate the piping to sent the gas to the first heat exchanger and the pipe for the liquid coming back. Preferably, the storage vessel 12 also includes a second heat exchanger 24 for heating the liquid carbon dioxide (dirty liquid) in the lower section 32 (also referred to herein as the still) to distill it into a gas so that it rises through the standpipe 34 and into the upper section 30 (where it is condensed as described above). The second heat exchanger 24 can be any device capable of heating and distilling the liquid. In a preferred embodiment, the second heat exchanger 24 is a heat jacket that can be filled with a heated fluid, such as water or steam to heat up the bottom of the storage vessel 12. In another embodiment, the second heat exchanger can be omitted and the dirty liquid can be heated as described below through the compressor(s).
(18) As shown in
(19) In use, gaseous carbon dioxide flows upwardly or rises from the lower section 32, through opening 38 and standpipe 34 and into the upper section 30 and overflow liquid carbon dioxide flows from the upper section 30, through standpipe 34 and opening 38 and down into the lower section 32.
(20) As shown in
(21) As shown in
(22) In a preferred embodiment, the storage vessel 12 includes at least a first 44 and preferably first 44, second 46 and third 48 clean liquid outlets. As shown in
(23) As shown in
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(25) It will be appreciated that the storage vessel 12 can be made of any material, but that it is preferably made of metal to withstand the high pressures in the system. In a preferred embodiment, the lower portion of the storage vessel 12 is made of stainless steel and the upper portion is made of carbon steel. Dividing line 64 in
(26) With reference back to
(27) At this point in the process the clothes have been cleaned and the dirty liquid has been drained to the storage vessel, but the processing vessel 14 is pressurized. We now want to reclaim the carbon dioxide gas from the processing vessel 14, which is pressurized at a first pressure. At this point, the processing vessel 14 and storage vessel 12 are both at the first pressure.
(28) For exemplary purposes only, and to further understand the process described above, assume 800 psi is the first pressure. In a preferred embodiment, at least the first compressor 18 is used to pull the carbon dioxide gas from the processing vessel 14 and flow it to the storage vessel 12. However, in a more preferred embodiment, the gas side of the processing system 10 includes the first compressor 18, the accumulator vessel 16 and the second compressor 20. In a preferred embodiment, to depressurize the processing vessel 14 to a point where the door can be opened, the system includes a high pressure step and a low pressure step. In another embodiment, the pressurized carbon dioxide gas in the processing vessel 14 can be vented instead of being reclaimed.
(29) Those of ordinary skill in the art understand the ideal gas law, PV=nRT (P is the pressure of the gas, V is the volume of the gas, N is the amount of substance of gas (also known as number of moles), R is the ideal gas constant, and T is the temperature of the gas. At the beginning of the high pressure step (when the pressure vessel 14 is at the first pressure), the gas is pulled from the processing vessel 14 by the first compressor and it flows along a first pressure path P1. As is shown in
(30) At this point in the exemplary process the pressure in the process vessel 14 has dropped to about half, e.g., about 400 psi. Preferably, the storage vessel 12 and the processing vessel 14 have about the same volume. Due to the condensing portion of the process happening in the storage vessel 12, the storage vessel 12 stays at a relatively constant pressure while the pressure in the pressure vessel 14 is dropping. Therefore, both the upper section 30 and the lower section 32 of the storage vessel 12 are at about 800 psi.
(31) While the high pressure step is taking place, the accumulator vessel 16 is at a second pressure as a result of the previous cycle. For exemplary purposes, the second pressure is 250 psi. The high pressure step continues until the pressure in the processing vessel 14 is approximately the same as the pressure in the accumulator vessel 16, i.e., the second pressure (in this example about 250 psi). The storage vessel 12 is still at the first pressure (about 800 psi) as it continues distilling and condensing.
(32) Once the pressure in the processing vessel 14 and accumulator vessel 16 are both at about the second pressure, the low pressure or second step begins by switching the valving (e.g., automated valve AV-6 is opened) so that the gas being pulled from the processing vessel 14 follows a second pressure path P2 that flows through the second compressor (the low pressure compressor) 20, the accumulator vessel 16 and the first compressor 18 (the high pressure compressor). As shown in
(33) Describing the end of the low pressure step in more detail and using the foregoing example, the pressure of the processing vessel has gone from about 250 psi (the second pressure) down to about 30 psi (the third pressure). Preferably, the same flow rate of gas flows through the accumulator vessel (e.g., 1 cubic foot per minute) and through the second compressor 20. The flow rate to the first compressor 18 is set at approximately the same flow rate (e.g., 1 cubic foot per minute). Because the first compressor 18 is compressing further the first compressor 18 takes more energyabout three times the second compressor 20, which is why the second compressor 20 is five horsepower in the example and the first compressor 18 is fifteen horsepower. When the processing vessel 14 goes from 250 psi down (the second pressure) to about 30 psi (the third pressure), the accumulator vessel 16 stays at about 250 psi (the second pressure) and the heat goes through the first compressor 18 and to the storage vessel 12. It will be appreciated that it is almost the same rate that is required to distill the volume dirty liquid in the bottom of the storage vessel 12. Once the pressure vessel 14 reaches the third pressure, at least the second compressor 20 shuts off If desired (depending on how much gas is desired to be reclaimed), the first compressor 18 can continue to pull the pressure in the accumulator vessel 16 down. In a preferred embodiment, the first compressor 18 can run up to about a 10 to 1 ratio, which means it can pull the accumulator vessel 16 down to about 75 psi while SV 12 is at 750 psi. If it is not desired to further depressurize the accumulator vessel 16, once the pressure vessel 14 reaches the third pressure both compressors can be shut off
(34) The 75 psi is the pressure where dry ice is formed. Therefore, if the accumulator vessel 16 is below 75 psi dry ice cannot form and the accumulator vessel 16 is ready at the beginning of the next cycle with 75 psi in it. Preferably, the accumulator vessel 16 is about the same volume as the processing vessel 14. Therefore, at the 75 psi pressure, the accumulator vessel 16 can be used to purge air from the processing vessel 14 (prior to washing) without the worry of getting dry ice in the processing vessel (which can be abrasive to the material being processed).
(35) It will be appreciated by those of ordinary skill in the art that the first and second steps are done to capture the heat of compression off the high pressure compressor into the dirty liquid in the bottom of the storage tank 12 to help distilling so another energy source does not have to be used or at least less energy from another source can be used. Moreover, it will be appreciated that the accumulator vessel 16 serves two functions. First, it provides storage of some gas so air can be purged out of the processing vessel at the beginning of the cycle (e.g., after the door is closed, but before the clothes are washed). Second, the accumulator vessel 16 acts as a buffer between the second and first compressors 20 and 18.
(36) It will be appreciated that
(37) Unless the context clearly requires otherwise, throughout the description and the claims, the words comprise, comprising, and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of including, but not limited to. As used herein, the terms connected, coupled, or any variant thereof, means any connection or coupling, either direct or indirect, between two or more elements; the coupling of connection between the elements can be physical, logical, or a combination thereof. Additionally, the words herein, above, below, and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description of the Preferred Embodiments using the singular or plural number may also include the plural or singular number respectively. The word or in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
(38) The above-detailed description of embodiments of the disclosure is not intended to be exhaustive or to limit the teachings to the precise form disclosed above. While specific embodiments of and examples for the disclosure are described above for illustrative purposes, various equivalent modifications are possible within the scope of the disclosure, as those skilled in the relevant art will recognize Further, any specific numbers noted herein are only examples: alternative implementations may employ differing values, measurements or ranges. It will be appreciated that any dimensions given herein are only examplary and that none of the dimensions or descriptions are limiting on the present invention.
(39) The teachings of the disclosure provided herein can be applied to other systems, not necessarily the system described above. The elements and acts of the various embodiments described above can be combined to provide further embodiments.
(40) Any patents and applications and other references noted above, including any that may be listed in accompanying filing papers, are incorporated herein by reference in their entirety. Aspects of the disclosure can be modified, if necessary, to employ the systems, functions, and concepts of the various references described above to provide yet further embodiments of the disclosure.
(41) These and other changes can be made to the disclosure in light of the above Detailed Description of the Preferred Embodiments. While the above description describes certain embodiments of the disclosure, and describes the best mode contemplated, no matter how detailed the above appears in text, the teachings can be practiced in many ways. Details of the system may vary considerably in its implementation details, while still being encompassed by the subject matter disclosed herein. As noted above, particular terminology used when describing certain features or aspects of the disclosure should not be taken to imply that the terminology is being redefined herein to be restricted to any specific characteristics, features or aspects of the disclosure with which that terminology is associated. In general, the terms used in the following claims should not be construed to limit the disclosures to the specific embodiments disclosed in the specification unless the above Detailed Description of the Preferred Embodiments section explicitly defines such terms. Accordingly, the actual scope of the disclosure encompasses not only the disclosed embodiments, but also all equivalent ways of practicing or implementing the disclosure under the claims.
(42) Accordingly, although exemplary embodiments of the invention have been shown and described, it is to be understood that all the terms used herein are descriptive rather than limiting, and that many changes, modifications, and substitutions may be made by one having ordinary skill in the art without departing from the spirit and scope of the invention.