Connector part of a subsea connector
10439319 ยท 2019-10-08
Assignee
Inventors
Cpc classification
H01R43/26
ELECTRICITY
International classification
B23P19/00
PERFORMING OPERATIONS; TRANSPORTING
H01R43/26
ELECTRICITY
H01R13/52
ELECTRICITY
Abstract
A connector part of a subsea connector adapted to be mated with a second part of the subsea connector by application of a mating force. The connector part has at least a first contact configured for engagement with a respective second contact of the second connector part for establishing a connection. The connector part further includes a flushing mechanism having a chamber filled with a medium and one or more fluid passages providing a flow connection from the chamber to an area adjacent to the first contact. During mating of the first connector part with the second connector part, the flushing mechanism is actuated by the mating force and medium is expelled from the chamber and is directed towards at least one of the first contact or the second contact so as to flush the first contact or the second contact, respectively, during mating.
Claims
1. A connector part of a subsea connector adapted to be mated with a second part of the subsea connector by application of a mating force, wherein the connector part comprises: at least a first optical or electrical contact configured for engagement with a respective second optical or electrical contact of the second part for establishing a respective optical or electrical connection; and a flushing mechanism comprising a chamber filled with a medium and one or more fluid passages providing a flow connection from the chamber to an area adjacent to the first contact, wherein the flushing mechanism is configured such that during mating of the connector part with the second part, the flushing mechanism is actuated by said mating force and the medium is expelled from the chamber and circulated within the connector part and is directed towards at least one of the first contact or the second contact so as to flush the first contact or the second contact, respectively, during mating of the first contact with the second contact.
2. The connector part according to claim 1, wherein the flushing mechanism is an internal flushing mechanism that is arranged inside a connector housing of the connector part.
3. The connector part according to claim 1, wherein the flushing mechanism comprises a piston that is arranged to be movable into said chamber during operation of the flushing mechanism so as to displace the medium from within said chamber.
4. The connector part according to claim 1, wherein the force for expelling medium from said chamber is directly or indirectly provided by the mating force which is applied to the connector part and/or the second part during mating.
5. The connector part according to claim 1, wherein the one or more fluid passages are arranged such that at least one fluid passage expels the medium in a direction that is substantially perpendicular to an axial direction of the connector part.
6. The connector part according to claim 1, wherein the one or more fluid passages are arranged such that the medium is expelled in a radially outwardly direction from a central axis of the connector part.
7. The connector part according to claim 1, wherein the flushing mechanism comprises a piston and a body enclosing said chamber, wherein said one or more fluid passages are provided in the piston, in the body, or in both.
8. The connector part according to claim 1, wherein the connector part includes a connector housing in which the flushing mechanism is arranged, wherein the connector housing is filled with a pressure compensation medium and is pressure compensated against a surrounding environment, wherein said medium that is expelled from said chamber is said pressure compensation medium.
9. The connector part according to claim 1, wherein said flushing mechanism comprises a piston and a body enclosing said chamber, and further comprises a flushing mechanism spring that is arranged to apply a spring force that counteracts a movement of the piston into the body.
10. The connector part according to claim 9, wherein the body is movable in the connector part between a first position in which the first contact engages the second contact when the connector part and the second part are in the mated state, and a second position in which the first contact is spaced apart from the second contact when the connector part and the second part are in the mated state, wherein the flushing mechanism further comprises a first spring that is mechanically connected to the body so as to urge the body into the first position, the flushing mechanism being configured such that during mating, the body and piston are displaced towards the second position by the mating force against the force of the first spring, and that in the second position, the first spring urges the body forwardly towards the piston and towards the first position against the force of the flushing mechanism spring, thereby decreasing the volume of said chamber and expelling medium through said one or more fluid passages.
11. The connector part according to claim 10, wherein the one or more fluid passages are dimensioned such that the flow of medium out of the chamber is restricted so as to delay the movement of the body towards the first position by the force applied by the first spring.
12. The connector part according to claim 1, wherein the connector part comprises a connector housing having an opening for allowing a pin of the second part to enter the connector part, and further comprises a shuttle pin that is disposed in said opening and sealed against the connector housing in an unmated state of the connector part, wherein the shuttle pin is movable rearwardly into the connector housing to activate the flushing mechanism during mating.
13. The connector part according to claim 12, wherein the shuttle pin is movable along a central axis of the connector part, wherein the first contact is disposed at a position that is radially displaced from the central axis and that allows the shuttle pin to travel towards an axial position at which it at least partly overlaps the first contact.
14. The connector part according to claim 12, wherein the shuttle pin comprises at least a part of the one or more flow passages.
15. The connector part according to claim 1, further comprising a damper unit configured to delay an engagement of the first contact with the second contact during the mating of the connector part with the second part.
16. A method of flushing a contact of a subsea connector, wherein the subsea connector comprises a first connector part having a first optical or electrical contact and a second connector part having a second optical or electrical contact, and wherein the first connector part comprises a flushing mechanism that includes a chamber filled with a medium and one or more fluid passages providing a flow connection from the chamber to an area adjacent to the first contact, wherein the method comprises: mating the first connector part with the second connector part for engaging the first contact with the second contact for establishing an optical or electrical connection, wherein said mating occurs with a mating force; and actuating the flushing mechanism by said mating force, thereby expelling medium from the chamber, wherein the medium is circulated within the first connector part and is directed towards at least one of the first contact or the second contact so as to flush the first contact or the second contact, respectively, during mating of the first contact with the second contact.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The forgoing and other features and advantages of the invention will become further apparent from the following detailed description read in conjunction with the accompanying drawings. In the drawings, like reference numerals refer to like elements.
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DETAILED DESCRIPTION
(10) In the following, embodiments illustrated in the accompanying drawings are described in more detail. It should be clear that the following description is only illustrative and non-restrictive. The drawings are only schematic representations, and elements in the drawings are not necessarily to scale with each other. In some embodiments, the elements illustrated in the drawings of
(11)
(12) In the example of
(13) The second contact 210 is a complementary optical contact that can form a through-going optical connection together with the first contact 110. Second contact 210 is connected via the line 215 which again can include one or more optical fibers, in particular a fiber ribbon.
(14) The first connector part 100 further includes a shuttle pin 150 that seals an opening in the connector housing on 105 in the unmated state.
(15) As can be seen, the engagement between the first and second contacts 110, 210 occurs off the central longitudinal axes of the first connector part 100.
(16) The first connector part 100 further includes a flushing mechanism 10. In the embodiment of
(17) The shuttle pin 150 acts in the embodiment of
(18) The flushing mechanism 10 essentially comprises a plunger that pushes the medium filling chamber 30 out of the chamber through the fluid passage 32, wherein the plunger may be formed by the shuttle pin 150, but may also be formed by a separate piston or another suitable element. A spring 31, which is herein turned flushing mechanism spring 31, or second spring 31, is disposed in chamber 30. The second spring 31 urges the shuttle pin 150 or any other type or piston or plunger that may be used with the flushing mechanism 10 out of the chamber 30. Accordingly, when the first and second connector parts are de-mated, medium flows back into chamber 30 and the shuttle pin 150 returns to its original position in which it seals the opening in connector housing 105 by means of seals 45.
(19) It should be clear that plural fluid passages 32 may be provided, and that they can also be provided in other elements, for example in the shuttle pin 150.
(20) As can be seen, during the mating of the first and second connector parts, the mating force that is applied actuates the flushing mechanism 10 and thereby flushes the first and second contacts 110, 210. The medium that is used for flushing is medium filling the connector housing 105. The medium is allowed to circulate inside the connector housing 105 and is not pumped from a clean medium reservoir to a used medium reservoir. Accordingly, a simple configuration with relatively low complexity is achieved.
(21) The first connector part 100 furthermore comprises a pressure compensator 40, that in the example of
(22) The seal 45 is a gland seal and/or wiper seal, it may for example comprise at least one rod seal and one wiper seal.
(23) Arranging the first and second contacts 110, 210 off the central axis of the first connector part 100 allows the use of the pin 250 and shuttle pin 150 for actuating the flushing mechanism 10 which is located centrally in the connector part 100. A relatively simple and effective flushing mechanism can thus be realized.
(24) The flushing mechanism 10 includes ports or bores 152 that form part of the fluid passage 32. As can be seen, these bores 152 extend in a direction that is aimed towards the first and/or second contact 110, 210. The bore 152 may for example extend substantially perpendicular to the central axial direction of the connector part 100. It may in particular extend in radial direction of the connector part 100 as shown in
(25)
(26) Note that
(27) The flushing mechanism 10 includes a body 20 and a first spring 11. The first spring 11 bears on one side against a rearward end of the body 20, and at its other side against the connector housing 105 of connector part 100. As an example, it may bear against a shoulder 106 of the housing 105. It should be clear that in other configurations, it may also bear against another part of the housing, either directly or indirectly, e.g. via another component that is mounted to the housing 105, so that the force applied by the spring is transferred to the housing 105.
(28) The flushing mechanism 10 furthermore includes the piston 12 that is moveable into the body 20. The contact 110 is mounted to the body 20. The first contact 110 includes the ferrule 111, in particular an MT ferrule. The body 20 is moveable along the axial direction 50 together with the contact 110, which is explained in more detail further below. As shown in
(29) The flushing mechanism 10, or at least parts of it, are provided in a chamber of the housing 105 that is filled with a medium, preferably a pressure compensation medium, in particular a liquid, such as a dielectric liquid. As an example, the chamber may be oil filled. The body 20 includes guide elements 28, such as ridges shown in
(30)
(31) In
(32) In the configuration of
(33) In consequence, since the body 20 is allowed to move relative to the housing 105, the speed of movement of the body 20 and thus of the first contact 110 mounted thereto can be adjusted by these parameters. Accordingly, the engagement speed of the first contact 110 with the second contact can be adjusted and controlled independent of the mating speed of the first and second connector parts.
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(36) As can be seen, the fluid passage 32 includes multiple bores 152. The bores may be arranged next to each other in a row that extends in the axial direction 50. By means of these plural bores, a flushing action can be achieved at different locations during mating, so that the first and/or second contacts 110, 210 may be flushed repeatedly when passing along the bores 152 (e.g. when the body 20 moves from the second to the first position). Other configurations of the fluid passage 32 are certainly conceivable. It may for example include further bores for flushing in the piston 12, or the bores 152 may be arranged differently on the shuttle pin 150, for example in two rows or the like.
(37) In
(38) During mating, the pin 250 of the second connector part 200 pushes the shuttle pin 150 rearwardly into the connector housing 105 and into engagement with the piston 12. Upon further progress of the mating, the piston 12 together with the body 20 are pushed rearwardly against the force of the first spring 11. Due to the restriction of the flow of liquid out of the chamber 30, the piston 12 remains in the extended state and does not compress the second spring 31. This situation is illustrated in
(39) The compressed first spring 11 now applies a force to the body 20 in a forward direction. Since the spring constant of the first spring 11 is chosen to be larger than the spring constant of the second spring 31, the body 20 is urged forwardly, wherein the forward movement is restricted by the volume of liquid that can leave the chamber 30 through the fluid passage 32. Accordingly, the speed of movement of the body 20 in forward direction can be controlled by controlling the volume of liquid that is allowed to leave the chamber 30. As outlined above, this can be achieved by controlling for example the size and number of bores 152, by controlling the dimensions of the flow channel, by controlling the viscosity of the liquid, by controlling the spring constant of spring 11 or the like.
(40) In the state illustrated in
(41) When the body 20 is now moved forwardly by the force applied by spring 11, the first contact 110 is also moved forwardly and thus back into the first position. This movement is indirectly effected by the mating force, since the mating force first compresses the spring 11 which in turn causes the movement. By the forward movement of body 20, contact 110 is moved into engagement with the second contact 210. During this movement, the medium is expelled from chamber 30 through the bores 152 of the fluid passage 32 and thus creates a strong movement of the medium over the mating faces of the contacts 110, 210. Particles or other impurities that might be present in the medium and may have settled on the mating faces can thus be removed by this flushing action.
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(43) The subsea connector with the mated first and second connector parts 100, 200 can now remain in operation for the desired amount of time. If the connector parts are de-mated again, the first connector part 100 is moved rearwardly with respect to the second connector part 200. Accordingly, the shuttle pin 150 will move forwardly and will return into its position in the de-mated state where it seals an opening in the housing 105 of the first connector part 100. As a consequence, the piston 12 is free to move again, and will be urged forwardly by the compressed spring 31. Accordingly, liquid can flow back into the chamber 30 through the fluid passage 32. Finally, the piston 12 will reach its extended state, and the connector part 100 will thus return to the state that is illustrated in
(44) As can be seen, embodiments of the inventions provide a decoupling of the mating speed of the first and second connector parts 100, 200 and the engagement speed of the first and second contacts 110, 210 in addition to a flushing of the contacts. Damage to the contacts 110, 210, during mating that may occur due to an excessive mating speed may thus be prevented.
(45) The connector part 100 can be modified in several ways. As an example, only two, three or four bores 152 may be provided and may be positioned such that the mating faces of the first and second contacts 220, 210 are flushed shortly before they come into contact. In some embodiments, the flushing mechanism may not comprise a damper unit, and the body 20 may be fixedly mounted with respect to the connector housing 105, similar to the example of
(46)
(47) By means of the mating force that is applied by the ROV, the pin 250 enters the first connector part 100, so that the pin 250 pushes the shuttle pin 150 rearwardly inside the connector housing 105, thereby actuating the flushing mechanism of the first connector part (step 802).
(48) Actuating the flushing mechanism may include reducing a volume of a chamber 30 of the flushing mechanism by moving a piston 12 (or directly the shuttle pin 150) into the chamber 30 by direct or indirect application of the mating force to the piston 12 (or the shuttle pin 150) or the body 20 (step 803). Direct application of the mating force can include that the piston or shuttle pin is directly moved into the chamber 30, as illustrated in
(49) As outlined above, other means for reducing a volume of a chamber of the first connector part may be provided, such as a bladder or bellows that is compressed in order to reduce its internal volume.
(50) In step 804, medium filling the chamber is expelled through one or more fluid passages 32 of the flushing mechanism. It should be clear that the medium is expelled while the volume of the chamber is reduced in step 803, so that steps 803 and 804 are carried out substantially simultaneously. By the expelling of medium, the first and/or second contact 110, 210 is flushed. As mentioned above, the fluid passage 32 can for this purpose comprise one or more bores or ports that are oriented such that the expelled medium is directed towards the first and/or second contact 110, 210. Preferably, both contacts are flushed. Accordingly, any debris, particles, or other impurities that may be present in the medium filling the connector part 100 may be removed from the mating surface of the respective contact 110, 210. If the flushing action that is carried out by the flushing mechanism during the mating procedure is not sufficient to remove such impurities from the mating surface of the first or second contact, the first and second connector parts can be de-mated and can be mated again to perform a further flushing action. This can be repeated until the mating surfaces are clean and a reliable connection via the first and second contacts can be established that that does not suffer from reduced performance.
(51) In summary, an internal flushing mechanism is provided in the first connector part which directs a jet of medium, in particular a dielectric liquid, such as compensating oil, over the face of the contact, such as a mating ferrule, wherein the jet of medium is generated by the mating operation. The flushing mechanism takes advantage of the mating force. The flushing mechanism is fitted as a permanent assembly within the first connector part. The flushing operation is performed post deployment, during the mating of the first connector part with the second connector part at the subsea location. In exemplary embodiments, the mating action forces a piston into the body of the flushing mechanism, thereby expelling medium from the internal chamber of the body through fluid passages, such as bleed ports, which are directed at the mating faces of the first and/or second contacts, such as the mating faces of a mating ferrule pair.
(52) In practical application, if a poor or no optical signal after deployment and mating of the first and second connector parts is received through the connection established by the first and second contacts, the connector can be re-mated by the ROV, thus activating the flushing mechanism again, which produces a strong movement of the medium over the faces of the contacts, such as the mating ferrules. This way, the high financial costs associated with a recovery of a poorly performing connector can be avoided.
(53) While specific embodiments are disclosed herein, various changes and modifications can be made without departing from the scope of the invention. The embodiments described herein are to be considered in all respects as illustrative and non-restrictive, and any changes coming within the meaning and equivalency range of the appended claims are intended to be embraced therein.