Plug-in connector assembly for the connection of lines

Abstract

A plug-in connector assembly for connecting lines for pressurized fluids includes a plug-in connector receptacle having a plug-in opening on a plug-in side, in which plug-in opening a receiving cutout is arranged, a plug-in connector with a plug-in section which can be plugged into the plug-in opening of the plug-in connector receptacle, and a locking spring which is arranged on the plug-in connector receptacle. An anti-rotation element is insertable into the receiving cutout of the plug-in connector receptacle and can be accommodated therein in a fixed manner. The plug-in connector has on its outer side an anti-rotation groove extending in the longitudinal direction, which forms along with the anti-rotation element tongue and groove connection, such that the plug-in connector is secured against rotation relative to the plug-in connector receptacle.

Claims

1. A plug-in connector assembly for connecting lines for pressurized fluids, comprising: a plug-in connector receptacle having a plug-in opening on a plug-in side, in which plug-in opening a receiving cutout is arranged; a plug-in connector with a plug-in section which can be plugged into the plug-in opening of the plug-in connector receptacle, and when assembled with the plug-in connector, the plug-in opening of the plug-in connector receptacle surrounds at least certain regions of the plug-in section of the plug-in connector; a locking spring which is arranged on the plug-in connector receptacle and locates in a radially extending groove on an outer side of the plug-in connector by means of at least one retaining section in a closed position, thereby preventing the plug-in connector inserted in the plug-in connector receptacle from working loose; and an anti-rotation element configured to be inserted in the receiving cutout of the plug-in connector receptacle and configured to be accommodated therein in a fixed manner, wherein the plug-in connector receptacle, the plug-in connector and the anti-rotation element are individual components such that the anti-rotation element can be selectively inserted in the plug-in connector receptacle, and wherein in an assembled state, the anti-rotation element is inserted in the receiving cutout of the plug-in connector receptacle, wherein the receiving cutout is open at the plug-in side of the plug-in opening to enable the anti-rotation element to be inserted by pushing it into the receiving cutout in a longitudinal direction, wherein the receiving cutout in the plug-in opening of the plug-in connector receptacle is provided in the form of a T-shaped groove extending in the longitudinal direction, and the anti-rotation element can be inserted in the receiving cutout on the plug-in side of the plug-in connector receptacle and accommodated therein in a form-fitting arrangement, and wherein the plug-in connector has on its outer side an anti-rotation groove extending in the longitudinal direction which forms, together with the anti-rotation element, a tongue and groove connection such that the plug-in connector is secured against rotation relative to the plug-in connector receptacle.

2. The plug-in connector assembly according to claim 1, wherein the anti-rotation element has a locking projection and can be secured in a locking position in the receiving cutout when pushed in a longitudinal direction extending parallel with the central axis.

3. The plug-in connector assembly according to claim 2, wherein an insert element is disposed in the receiving cutout of the plug-in connector receptacle which co-operates with the locking projection of the anti-rotation element and acts as a locking projection counterpart.

4. The plug-in connector assembly according to claim 3, wherein the insert element is made from a plastics material.

5. The plug-in connector assembly according to claim 1, wherein the anti-rotation element is a formed sheet metal part.

6. The plug-in connector assembly according to claim 1, wherein the anti-rotation element is provided in the form of a cup with a flange.

7. The plug-in connector assembly according to claim 1, wherein the plug-in connector receptacle is provided in the form of a formed sheet metal part and the receiving cutout is produced by a punching process.

8. The plug-in connector assembly according to claim 1, wherein the receiving cutout is partially disposed in an internal wall and/or in an end wall of the plug-in connector receptacle, and the T-shaped groove is therefore disposed between the internal wall and external wall of the plug-in connector receptacle.

9. The plug-in connector assembly according to claim 1, wherein the plug-in connector receptacle is provided in the form of an integral part of an automotive muffler.

10. A plug-in connector assembly for connecting lines for pressurized fluids, comprising: a plug-in connector receptacle having a plug-in opening on a plug-in side, in which plug-in opening a receiving cutout is arranged; a plug-in connector with a plug-in section which can be plugged into the plug-in opening of the plug-in connector receptacle, and when assembled with the plug-in connector, the plug-in opening of the plug-in connector receptacle surrounds at least certain regions of the plug-in section of the plug-in connector; a locking spring which is arranged on the plug-in connector receptacle and locates in a radially extending groove on an outer side of the plug-in connector by means of at least one retaining section in a closed position, thereby preventing the plug-in connector inserted in the plug-in connector receptacle from working loose; and an anti-rotation element configured to be inserted in the receiving cutout of the plug-in connector receptacle and configured to be accommodated therein in a fixed manner; wherein the plug-in connector has on its outer side an anti-rotation groove extending in the longitudinal direction which forms, together with the anti-rotation element, a tongue and groove connection such that the plug-in connector is secured against rotation relative to the plug-in connector receptacle; wherein the anti-rotation element has a locking projection and can be secured in a locking position in the receiving cutout when pushed in a longitudinal direction extending parallel with the central axis; and wherein an insert element is disposed in the receiving cutout of the plug-in connector receptacle which co-operates with the locking projection of the anti-rotation element and acts as a locking projection counterpart.

Description

(1) These are highly simplified, schematic diagrams illustrating the following:

(2) FIG. 1 an exploded diagram illustrating a perspective view of a plug-in connector assembly;

(3) FIG. 2 a side view of the plug-in connector assembly in the assembled state;

(4) FIG. 3 a cross-section of the plug-in connector assembly in the assembled state, in particular along section line III-III indicated in FIG. 2;

(5) FIG. 4 a diagram showing a perspective view of an anti-rotation element in partial cross-section;

(6) FIG. 5 a view of the anti-rotation element from underneath;

(7) FIG. 6 a diagram showing a perspective view of the plug-in connector assembly in partial cross-section but without the plug-in connector;

(8) FIG. 7 a perspective view of the plug-in connector assembly in the fitted state.

(9) Firstly, it should be pointed out that the same parts described in the different embodiments are denoted by the same reference numbers and the same component names and the disclosures made throughout the description can be transposed in terms of meaning to same parts bearing the same reference numbers or same component names. Furthermore, the positions chosen for the purposes of the description, such as top, bottom, side, etc., relate to the drawing specifically being described and can be transposed in terms of meaning to a new position when another position is being described.

(10) FIG. 1 is a perspective view of a plug-in connector assembly 1 but in a non-assembled state with a view to showing the individual components and how they fit together.

(11) The plug-in connector assembly 1 comprises a plug-in connector receptacle 2 having a plug-in opening 3 disposed on a plug-in side 4. A line side 5 disposed axially opposite the plug-in side 4 may be of various different types.

(12) For example; it would be conceivable to fit a pressure line for conveying a fluid on the line side 5, in particular a pressurized fluid.

(13) Based on an alternative embodiment, an automotive muffler 6 may be attached to the line side 5 or the plug-in connector receptacle 2 is an integral part of an automotive muffler 6.

(14) Such a plug-in connector assembly 1 may be used in the charge air flow of an automotive vehicle, for example.

(15) The plug-in connector assembly 1 further comprises a plug-in connector 7 having a plug-in section 8 and an attachment end 9 lying axially opposite. An elastic connecting hose 10 can be provided on the attachment end 9 of the plug-in connector 7, for example, and attached to the plug-in connector 7.

(16) Alternatively, it may be that the plug-in connector 7 is rigidly connected to a component in the compressed air chain at its attachment end 9, such as a turbocharger, for example.

(17) The plug-in connector 7 can be plugged into the plug-in opening 3 of the plug-in connector receptacle 2 by means of its plug-in section 8. To make the plugging operation easier, the plug-in section 8 of the plug-in connector 7 may be provided with a chamfer 12 on an outer side 11.

(18) To enable the plug-in connector 7 plugged into the plug-in connector receptacle 2 to be locked in the plug-in connector receptacle 2 to prevent the plug-in connector 7 falling out of the plug-in connector receptacle 2, a locking spring 13 is provided in the plug-in connector 7 which can be moved into engagement with the plug-in connector 7.

(19) To this end, the locking spring 13 has at least one fixing piece which engages with the plug-in connector 7 when the locking spring 13 is in the closed position, thereby preventing it from becoming detached.

(20) In particular, as may be seen from FIG. 1, when the locking spring 13 is in a closed position, a number of fixing pieces 14, 15, 16, 17 respectively extend into a slot 18, 19, 20, 21 extending radially around a partial section of the plug-in connector receptacle 2 in an inner region 22 of the plug-in connector receptacle 2, thereby forming a number of retaining sections.

(21) In alignment with the fixing pieces 14, 15, 16, 17 on the outer side 11 of the plug-in connector 7 is a groove 23 extending radially in at least certain regions which lies in a same plane as the slots 18, 19, 20, 21 of the plug-in connector receptacle 2 when the plug-in connector 7 is fully plugged into the plug-in connector receptacle 2. Accordingly, the fixing pieces 14, 15, 16, 17 of the closed locking spring 13 extend completely through the slots 18, 19, 20, 21 and locate in the radially extending groove 23 of the plug-in connector 7 provided in at least certain regions. This prevents the plug-in connector 7 inserted in the plug-in connector receptacle 2 from becoming detached.

(22) That the groove 23 is provided in at least certain regions should be understood as meaning that it may be provided only in the region of the fixing pieces 14, 15, 16, 17, for example, and the rest of the plug-in connector 7 is not provided with a groove 23. Alternatively, the groove 23 may extend circumferentially around the entire plug-in connector 7.

(23) A radially extending lead-in bevel 24 may be provided for the fixing pieces 14, 15, 16, 17 of the locking spring 13 between the plug-in section 8 and the groove 23 of the plug-in connector 7 directly in front of the groove 23, which lead-in bevel 24 may constitute a side wall of the groove 23 and which lead-in bevel 24 moves or forces the fixing pieces 14, 15, 16, 17 of the closed locking spring 13 radially apart from one another as the plug-in connector 7 is inserted in the plug-in connector receptacle 2, thereby enabling the plug-in connector 7 to be inserted in the plug-in connector receptacle 2.

(24) The locking spring 13 secures the plug-in connector 7, preventing it from sliding relative to the plug-in connector receptacle 2 in a longitudinal direction 26 extending parallel with the central axis 25. The locking spring 13 is not able to prevent the plug-in connector 7 and plug-in connector receptacle 2 rotating relative to one another about the central axis 25.

(25) To prevent a relative rotation between the plug-in connector 7 and plug-in connector receptacle 2 about the central axis 25, a receiving cutout 27 is provided in the plug-in opening 3 of the plug-in connector receptacle 2 which can be used as an anti-rotation element 28. In particular, the receiving cutout 27 may be disposed in the inner region 22 of the plug-in opening 3. Furthermore, the receiving cutout 27 may be provided in the form of a T-shaped groove 29.

(26) To enable the anti-rotation element 28 to be inserted by pushing it in the longitudinal direction 26 into the receiving cutout 27, the receiving cutout 27 is open at the plug-in side 4 so that the anti-rotation element 28 can be pushed in.

(27) The anti-rotation element 28 has an anti-rotation body 30 which co-operates with an anti-rotation groove 31 in the plug-in connector 7. The anti-rotation element 28 may be a formed sheet metal part and in particular, the anti-rotation body 30 is provided in the form of a cup 32 to which a circumferentially extending or at least partially circumferentially extending flange 33 is attached. The flange 33 is designed to be pushed into the T-shaped groove 29 so that a form-fitting connection is established between the T-shaped groove 29 and anti-rotation element 28.

(28) The individual components, in particular the plug-in connector receptacle 2, plug-in connector 7 and anti-rotation element 28, are illustrated in an exploded diagram in FIG. 1 and can be fitted to one another by pushing them in the longitudinal direction 26.

(29) To enable the anti-rotation element 28 to be inserted in the receiving cutout 27, it may be necessary to use an appropriate tool for this purpose.

(30) FIGS. 2 and 3 illustrate another and optionally independent embodiment of the plug-in connector assembly 1, the same reference numbers and component names being used to denote parts that are the same as those described with reference to FIG. 1 above. To avoid unnecessary repetition, reference may be made to the more detailed description of FIG. 1 above.

(31) FIG. 2 is a side view illustrating the plug-in connector assembly 1 in a view towards the plug-in side 4. The plug-in connector assembly 1 is illustrated in the assembled state in this instance. As may be seen in this connected state, the anti-rotation element 28 in conjunction with the anti-rotation groove 31 disposed in the plug-in connector 7 constitute a tongue and groove connection 34 by means of which a relative rotation between the plug-in connector receptacle 2 and plug-in connector 7 can be prevented.

(32) FIG. 3 illustrates a view of the plug-in connector assembly 1 in cross-section, in particular along section line III-III indicated in FIG. 2.

(33) FIG. 3 illustrates the plug-in connector assembly 1 in the assembled state with the anti-rotation element 28 and plug-in connector 7 plugged into the plug-in connector receptacle 2. As illustrated, the anti-rotation element 28 may have a locking projection 35 which co-operates with a locking projection counterpart 36 and can thus be secured in a locking position 37. The purpose of providing a locking projection 35 is to ensure that the anti-rotation element 28 sits in as fixed a position as possible when it is inserted in the receiving cutout 27.

(34) Furthermore, the plug-in connector receptacle 2 may comprise an insert element 38 constituting the locking projection counterpart 36. The insert element 38 is preferably made from a thermoplastic material, such as PP. This being the case, the insert element 38 may be manufactured by an injection casting process, for example.

(35) In particular, the plug-in connector receptacle 2 may have an internal wall 39 in the region of the plug-in opening 3 and an end wall 40 adjoining it at an angle of 90 and an external wall 41 adjoining it at an angle of 90. The external wall 41 therefore sits at an angle of 180 relative to the internal wall 39.

(36) The insert element 38 may be disposed between the internal wall 39 and external wall 41, and the receiving cutout 27 is provided partially in the internal wall 39 and/or in the end wall 40 and the T-shaped groove 29 may form part of the insert element 38.

(37) FIG. 4 is a perspective view illustrating one possible embodiment of the anti-rotation element 28, shown in partial section. The position of the anti-rotation element 28 is illustrated relative to the orientation of the longitudinal direction 26. In the assembled state, the side faces 42 engage with the anti-rotation groove 31. The end faces 43 face the plug-in side 4 and/or the line side 5 of the plug-in connector receptacle 2.

(38) As may be seen from FIG. 4, a flange 33 is provided in the region of the side faces 42, by means of which the anti-rotation element 28 is accommodated in a form-fitting arrangement in the T-shaped groove 29.

(39) The flange 33 may be disposed either in the region of the side faces 42 or, based on an alternative embodiment, it would be conceivable for the flange 33 to be provided in the form of a circumferentially extending flange.

(40) As may be seen particularly clearly in FIG. 4, the locking projection 35 is provided on the flange 33 and/or is incorporated in it. The locking projection 35 may be provided in the form of a camber in the flange 33.

(41) FIG. 5 is a view of the anti-rotation element 28 from underneath. As may be seen from FIG. 5, the anti-rotation body 30 has a width 44 and a length 45. The width 44 of the anti-rotation body 30 is adapted to the width of the anti-rotation groove 31. The width 44 of the anti-rotation body 30 is preferably selected so that the anti-rotation element 28 fits in the anti-rotation groove 31 with a clearance so that the anti-rotation element 28 can be easily pushed in the longitudinal direction 26 of the anti-rotation groove 31.

(42) As may also be seen from FIG. 5, a tapered region 46 is provided in the region of the side faces 42.

(43) FIG. 6 illustrates a perspective view of the plug-in connector assembly 1 in which the anti-rotation element 28 has already been inserted or fitted. In order to retain clarity, the plug-in connector 7 is not illustrated in this view. The plug-in connector receptacle 2 and the anti-rotation element 28 are illustrated in partial section.

(44) In the diagram shown in FIG. 6, the anti-rotation element 28 is disposed in its locking position 37. As clearly illustrated in FIG. 6, the anti-rotation element 28 is accommodated in the T-shaped groove 29 of the plug-in connector receptacle 2, the T-shaped groove 29 being delimited in the interior by the internal wall 39 and on the exterior by the insert element 38. The gap 47 created as a result is used to accommodate the flange 33, thereby creating a form-fitting connection between the anti-rotation element 28 and plug-in connector receptacle 2. Furthermore, the anti-rotation element 28 is secured in the longitudinal direction 26 by the locking projection 35 so that it cannot fall out of the plug-in connector receptacle 2.

(45) FIG. 7 illustrates one possible application in which a plug-in connector assembly 1 is fitted in an automotive vehicle.

(46) As may be seen from FIG. 7, a plug-in connector receptacle 2 is disposed at both ends of a connecting hose 10 respectively. In addition, one of the plug-in connector receptacles 2 or both plug-in connector receptacles 2 may be an integral part of an automotive muffler 6. The or both plug-in connectors 7 may be rigidly connected to a component of the compressed air flow system.

(47) To enable the connecting hose 10 to be secured to the two plug-in connector receptacles 2 connected to it so that it cannot become undesirably twisted, the anti-rotation element 28 may be inserted in one of the two plug-in connector receptacles 2. As illustrated in FIG. 7, the anti-rotation element 28 may be inserted in the plug-in connector receptacle 2 connected to the automotive muffler 6, for example.

(48) The fact that the anti-rotation element 28 is inserted in only one of the plug-in connectors 2 prevents internal tension in the connecting hose 10. This is achieved due to the fact that the plug-in connector receptacle 2 in which the anti-rotation element 28 is not inserted is able to turn freely relative to the co-operating plug-in connector 7.

(49) In addition, only one of the two plug-in connectors 7 has an anti-rotation groove 31. Since a plug-in connector receptacle 2 in which the anti-rotation element 28 is inserted can only be connected to a plug-in connector 7 which has an anti-rotation groove 31, the orientation of the connecting hose 10 can also be specifically fixed. If one were to attempt to connect a plug-in connector receptacle 2 in which an anti-rotation element 28 is inserted to a plug-in connector 7 which does not have an anti-rotation groove 31, the anti-rotation element 28 would collide with the radially extending lead-in bevel 24 of the plug-in connector 7 and it would not be possible to insert one inside the other.

(50) Accordingly, this design of the anti-rotation element 28 and plug-in connector assembly 1 enables a connecting hose 10 to be fitted in an automotive vehicle in the correct angular position and in the correct orientation.

(51) The embodiments illustrated as examples represent possible variants of the plug-in connector assembly 1, and it should be pointed out at this stage that the invention is not specifically limited to the variants specifically illustrated, and instead the individual variants may be used in different combinations with one another and these possible variations lie within the reach of the person skilled in this technical field given the disclosed technical teaching.

(52) Furthermore, individual features or combinations of features from the different embodiments illustrated and described may be construed as independent inventive solutions or solutions proposed by the invention in their own right.

(53) The objective underlying the independent inventive solutions may be found in the description.

(54) All the figures relating to ranges of values in the description should be construed as meaning that they include any and all part-ranges, in which case, for example, the range of 1 to 10 should be understood as including all part-ranges starting from the lower limit of 1 to the upper limit of 10, i.e. all part-ranges starting with a lower limit of 1 or more and ending with an upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1 or 5.5 to 10.

(55) Above all, the individual embodiments of the subject matter illustrated in FIGS. 1, 2 to 3, 4, 5, 6, 7 constitute independent solutions proposed by the invention in their own right. The objectives and associated solutions proposed by the invention may be found in the detailed descriptions of these drawings.

(56) For the sake of good order, finally, it should be pointed out that, in order to provide a clearer understanding of the structure of the of the plug-in connector assembly 1, it and its constituent parts are illustrated to a certain extent out of scale and/or on an enlarged scale and/or on a reduced scale.

(57) TABLE-US-00001 List of reference numbers 1 Plug-in connector assembly 2 Plug-in connector receptacle 3 Plug-in opening 4 Plug-in side 5 Line side 6 Automotive muffler 7 Plug-in connector 8 Plug-in section 9 Attachment end 10 Connecting hose 11 Outer side plug-in connector 12 Chamfer 13 Locking spring 14 First fixing piece 15 Second fixing piece 16 Third fixing piece 17 Fourth fixing piece 18 First slot 19 Second slot 20 Third slot 21 Fourth slot 22 Inner region 23 Radially extending groove 24 Radially extending lead-in bevel 25 Central axis 26 Longitudinal direction 27 Receiving cutout 28 Anti-rotation element 29 T-shaped groove 30 Anti-rotation body 31 Anti-rotation groove 32 Cup 33 Flange 34 Tongue and groove connection 35 Locking projection