Particulate matter detection system
10436695 ยท 2019-10-08
Assignee
Inventors
Cpc classification
F01N2560/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1494
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/2058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A particulate matter detection system has a particulate matter detection sensor, a current detection part and a control circuit part. The particulate matter detection sensor has an accumulation part, a pair of electrodes and a heater part. The control circuit part performs switching of a detection mode and a burning mode. When the burning mode being switched to the detection mode, the control circuit part supplies a lower voltage between the pair of electrodes, which is lower than an usual voltage used in the detection mode, and detects a current detected by the current detection part as the offset value I. In the detection mode, the control circuit part subtracts the offset value I from the detected current value to correct the detected current value.
Claims
1. A particulate matter detection system comprising: a particulate matter detection sensor; a current detection part; and a control circuit part, wherein the particulate matter detection sensor comprises: an accumulation part on which particulate matter contained in exhaust gas is accumulated; a pair of electrodes arranged to be separated from each other on the accumulation part; and a heater part heating the accumulation part, and wherein the current detection part is electrically connected to one of the pair of electrodes, the control circuit part is electrically connected to the particulate matter detection sensor and the current detection part, the control circuit part performs switching of a detection mode and a burning mode, in the detection mode, the control circuit part prohibits supply of power to the heater part, supplies a voltage to the pair of electrodes, and instructs the current detection part to detect a current flowing between the pair of electrodes, and in the burning mode, the control circuit part instructs the heater part to generate heat energy so as to burn particulate matter accumulated between the pair of electrodes, during switching from the burning mode to the detection mode, the control circuit part supplies, to the pair of electrodes, a second voltage which is lower than a first voltage supplied between the pair of electrodes in the detection mode, and the control circuit part calculates, as an offset value (I), a difference between a true current value and a detected current value detected by the current detection part, and in the detection mode, the control circuit part subtracts the offset value (I) from the detected current value so as to correct the detected current value.
2. The particulate matter detection system according to claim 1, further comprising a temperature detection part detecting a temperature of the heater part, wherein the control circuit part is configured to calculate the offset value (I) after a temperature of the heater part detected by the temperature detection part becomes lower than a predetermined temperature value after the burning mode is finished.
3. The particulate matter detection system according to claim 1, the control circuit part is configured to perform the burning mode again so as to remove remaining particulate matter accumulated between the pair of electrodes when the corrected value of the detected current value is more than a predetermined current value immediately when the burning mode is switched to the detection mode.
4. The particulate matter detection system according to claim 1, the control circuit part supplies the voltage of not more than 1 V between the pair of electrodes in order to detect the offset value (I).
5. The particulate matter detection system according to claim 1, the control circuit part supplies the voltage of not more than 0.1 V between the pair of electrodes in order to detect the offset value (I).
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(15) Next, a description will be given of the in the particulate matter detection system as one aspect of the present invention, which is mounted on a diesel vehicle, capable of detecting particulate matter contained in exhaust gas emitted from a diesel engine of such a diesel vehicle. The particulate matter detection system according to the present invention can be applied to various systems and internal combustion engines emitting particulate matter.
EXEMPLARY EMBODIMENTS
(16) (First Exemplary Embodiment)
(17) A description will be given of the particulate matter detection system according to the first exemplary embodiment with reference to
(18) As shown in
(19) The electrode 21 has a first electrode 21a and a second electrode 21b. As shown in
(20) The control circuit part 4 performs the switching operation of the detection mode (see
(21) As shown in
(22) The particulate matter detection system 1 according to the first exemplary embodiment is mounted on a diesel vehicle. The control circuit part 4 is composed of a microcomputer system. The particulate matter detection system 1 according to the first exemplary embodiment is equipped with the auxiliary current detection part 3, a high voltage circuit 11, a switch 6, a heater drive circuit 12 and a heater current detection circuit 13.
(23) As shown in
(24) When particulate matter accumulated on the accumulation part 20 increases, the current value detected by the current detection part 3 becomes saturated. In this case, the control circuit part 4 switches from the detection mode to the burning mode (see
(25) The control circuit part 4 detects the offset value I before the detection mode starts after the finish of the burning mode (see
(26) That is, it is possible to obtain the equation of I=ImI on the basis of the relationship previously described. That is, it is possible to obtain the true current value I when the offset value I is accurately obtained and this offset value I is subtracted from the detected current value Im. This makes it possible to detect the amount of particulate matter contained in exhaust gas with high accuracy.
(27) A description will be given of the method of detecting a current. As shown in
(28) A non-inverting input terminal 38 of the operational amplifier OP is maintained at a predetermined voltage (hereinafter, also referred to as the non-inverting input terminal voltage Va). The inverting input terminal voltage Va becomes substantially equal to the non-inverting input terminal voltage Va by virtual short-circuit as the characteristics of the operational amplifier OP. An input offset value V is generated between the non-inverting input terminal 38 and the inverting input terminal 39. There is a relationship of Va=VaV between the two input terminal voltages, i.e. the non-inverting input terminal voltage Va and the inverting input terminal voltage Va, and the offset voltage V.
(29) When particulate matter is accumulated in the particulate matter detection sensor 2, a current flows between the first electrode 21a and the second electrode 21b. The current does not flow into the inverting input terminal 39 of the operational amplifier OP, but flows through the resistance R. At this time, a voltage at the resistance R reduces by RI. Accordingly, it is possible to express the output voltage Vo of the resistance R by the equation Vo=VaRI=VaVRI.
(30) When the equation previously described is converted, it can be recognized to express the true current I by using the following equation (2).
(31)
(32) The control circuit part 4 stores the values of the non-inverting input terminal voltage Va and the inverting input terminal voltage Va. The control circuit part 4 is configured to calculate the detected current value Im on the basis of the output voltage Vo. However, because the input offset value V is generated in the operational amplifier OP, the offset value I is generated due to the input offset value V. Because the offset value I varies due to a temperature, etc. Accordingly, the control circuit part 4 in the particulate matter detection system 1 according to the first exemplary embodiment periodically and accurately detects the offset value I, and calculates the true current value I by using the equation (1).
(33) Next, a description will be given of the method of detecting the offset value I. As shown in
(34) On the other hand, as shown in
(35) As shown in
(36) A description will now be given of detailed explanation of the method of detecting the temperature of the heater part 22. As shown in
Ra=V.sub.H/i=R.sub.H+2Rp(3).
(37) In the particulate matter detection system 1 according to the first exemplary embodiment, the control circuit part 4 detects the voltage Vp by using the fourth A/D converter 34 and the fifth A/D converter 35. This voltage Vp is supplied to the wiring resistance Rp as the parasitic resistance of the heater wiring 229b which is one of the heater wiring 229a and the heater wiring 229b. The control circuit part 4 uses the following equation (4) so as to calculate the wiring resistance Rp as the parasitic resistance of the heater wiring 229b.
Rp=Vp/i(4).
(38) For example, as shown in
(39) In the particulate matter detection system 1 according to the first exemplary embodiment, the temperature detection part 5 detects the total resistance Ra and the wiring resistance Rp by using the equations (3) and (4), and calculates the heater resistance value R.sub.H by using the equation of R.sub.H=Ra2R.sub.P. That is, the control circuit part 4 subtracts the two wiring resistance values Rp from the total resistance value Rp. This calculation makes it possible to calculate the accurate resistance value R.sub.H without influence from the wiring resistance value Rp, and to calculate the accurate temperature of the heater part 22.
(40) Next, a description will be given of the action of the control circuit part 4 in the particulate matter detection system 1 according to the first exemplary embodiment with reference to the flowchart shown in
(41) As shown in
(42) Next, the operation flow progresses to step S2. In step 2, the control circuit part 4 detects whether a predetermined period of time has been elapsed. When the detection results indicates that the predetermined period of time has been elapsed, the operation flow progresses to step S3. In step S3, the control circuit part 4 prohibits supplying of power to the heater part 22. The operation flow progresses to step S4.
(43) In step S4, the control circuit part 4 detects whether a temperature of the heater part 22 is lower than a predetermined lower limit value Ta. When the detection result indicates that the temperature of the heater part 22 is lower than the predetermined lower limit value Ta, i.e. the heater part 22 has been adequately cooled, the operation flow progresses to step S5.
(44) In step S5, the control circuit part 4 detects the offset value I of the current detection part 3, and stores it therein. That is, the control circuit part 4 performs the control of the switch 6 (see
(45) The operation flow progresses to step S6. In step S6, the control circuit part 4 allows the particulate matter detection system 1 to change from the burning mode into the detection mode. In the detection mode, the control circuit part 4 prohibits supply of power to the heater part 22, and instructs the switch 6 (see
(46) As shown in
(47) Next, a description will be given of the explanation of the graph which shows the relationship between the temperature of the heater part 22, the voltage of each of the first electrode 21a and the second electrode 21b, and the detected current value Im obtained by the current detection part 3 with reference to
(48) As shown in
(49) Because the second electrode 21b is connected to the inverting input terminal 39 of the operational amplifier OP, the voltage of the second electrode 21b is substantially equal to the inverting input terminal voltage Va, as shown in
(50) Because particulate matter is accumulated between the first electrode 21a and the second electrode 21b after the detection mode is continued for a while, a current flows between the first electrode 21a and the second electrode 21b. As shown in
(51) When the detection mode is switched to the burning mode, the heater part 22 generates heat energy and a temperature of the heater part 22 increases. In the burning mode, because the first electrode 21a is connected to the auxiliary current detection part 3, the voltage at the first electrode 21a becomes equal to the inverting input terminal voltage Va of the auxiliary current detection part 3. Because the resistance value of the insulation member 23 (see
(52) When the heater part 22 stops operating, the temperature of the heater part 22 gradually reduces. In the first exemplary embodiment, the control circuit part 4 detects the offset value I after the temperature of the heater part 22 is lower than the predetermined lower limit value Ta, and the leak current value IL is adequately reduced.
(53) Next, a description will be given of the action and effects of the particulate matter detection system 1 according to the first exemplary embodiment.
(54) As shown in
(55) Accordingly, it is possible for the control circuit part 4 to obtain the true current value I, which does not contain the offset value I, on the basis of the corrected current value Im by subtracting the obtained offset value I from the current value Im detected by the current detection part 3. This makes it possible to calculate the amount of particulate matter contained in exhaust gas with high accuracy.
(56) It is preferable for the control circuit part 4 to use a low voltage at which no current substantially flows between the pair of the first electrode 21a and the second electrode 21b when detecting the offset value I. It is preferable to use this voltage of not more than 1 V, and more preferable to use this voltage of not more than 0.1 V.
(57) As shown in
(58) Accordingly, it is possible for the control circuit part 4 to detect the offset value I after no current substantially flows due to the reduction of the temperature of the heater part 22. This makes it possible for the control circuit part 4 to accurately obtain the offset value I. It is therefore possible for the control circuit part 4 to correct the detected current value Im and to calculate an amount of particulate matter contained in exhaust gas with high accuracy in the detection mode. It is preferable for the control circuit part 4 to use the predetermined lower limit value Ta of not more than 500 C. when the insulation member 23 is made of alumina.
(59) As previously described, it is possible for the first exemplary embodiment to provide the particulate matter detection system 1 capable of more accurately detecting an amount of particulate matter contained in exhaust gas.
(60) (Second Exemplary Embodiment)
(61) A description will be given of the particulate matter detection system according to a second exemplary embodiment with reference to
(62) The same reference numbers and characters between the second exemplary embodiment and the first exemplary embodiment indicate the same parts and components in the particulate matter detection system. The explanation of the same parts and components is omitted here for brevity.
(63) The second exemplary embodiment provides a modification of the process in the flow chart shown in
(64) In the second exemplary embodiment shown in
(65) As shown in
(66) In the particulate matter detection system 1 according to the second exemplary embodiment, the control circuit part 4 calculates the leak current I.sub.L on the basis of the equation of I.sub.L=ImI in step S12. Accordingly, it is possible for the control circuit part 4 to detect the leak current I.sub.L with high accuracy without influence of the offset value I, and to perform the failure detection of the particulate matter detection sensor 2 with high accuracy.
(67) In step S12 shown in
(68) Further, in step S12, it is possible for the control circuit part 4 to determine that a line disconnection occurs in the heater part 22 and the heater part 22 is not adequately heated when each of the leak current I.sub.L detected by the current detection part 3 and the leak current I.sub.L detected by the auxiliary current detection part 3 is less than the predetermined lower limit current value Ia.
(69) Still further, it is acceptable for the control circuit part 4 to judge that deterioration has occurred in the insulation member 23, and the heater part 22 is in a malfunction when each of the leak current I.sub.L detected by the current detection part 3 and the leak current I.sub.L detected by the auxiliary current detection part 3 exceeds a predetermined upper limit current value Ic (see
(70) In addition, it is acceptable for the control circuit part 4 to provide detailed information regarding a failure part in the particulate matter detection sensor 2 instead of providing simple information which indicate only the occurrence of malfunction of the particulate matter detection sensor 2. The processes after step S12 are the same as the processes which have been explained in the first exemplary embodiment. The particulate matter detection system according to the second exemplary embodiment has the same structure, action and effects as the particulate matter detection system 1 according to the first exemplary embodiment.
(71) (Third Exemplary Embodiment)
(72) A description will be given of the particulate matter detection system according to a third exemplary embodiment with reference to
(73) The third exemplary embodiment provides a modification of the circuit structure of the particulate matter detection system 1.
(74) As shown in
(75) A voltage Vb of the voltage generation part 100 is substantially equal to the inverting input terminal voltage Va of the current detection part 3. The control circuit part 4 is configured to instruct the switch 6 to connect the first electrode 21a to the voltage generation part 100 when detecting the offset value I.
(76) The particulate matter detection system according to the second exemplary embodiment has the same structure, action and effects as the particulate matter detection system according to the first exemplary embodiment.
(77) (Fourth Exemplary Embodiment)
(78) A description will be given of the particulate matter detection system according to a fourth exemplary embodiment with reference to
(79) The fourth exemplary embodiment provides a modification of the circuit structure of the particulate matter detection system 1.
(80) As shown in
(81) The particulate matter detection system according to the fourth exemplary embodiment has the same structure, action and effects as the particulate matter detection system according to the first exemplary embodiment.
(82) (Fifth Exemplary Embodiment)
(83) A description will be given of the particulate matter detection system according to a fifth exemplary embodiment with reference to
(84) The fifth exemplary embodiment provides a modification of the current detection part 3 in the particulate matter detection system. As shown in
(85) The particulate matter detection system according to the fifth exemplary embodiment has the same structure, action and effects as the particulate matter detection system according to the first exemplary embodiment.
(86) (Sixth Exemplary Embodiment)
(87) A description will be given of the particulate matter detection system according to a sixth exemplary embodiment with reference to
(88) In the sixth exemplary embodiment, similar to the first exemplary embodiment, the control circuit part 4 performs processes of steps S1 to S6, step S7 and step S8. As shown in
(89) In step S61, the control circuit part 4 subtracts the offset value I from the detected current value Im obtained by the current detection part 3, and calculates the true current value I on the basis of the subtraction. When the true current value I is more than the predetermined current value Id, the control circuit part 4 judges that some particulate matter has remained between the first electrode 21a and the second electrode 21b. The operation flow progresses to step S62. In step S62, the control circuit part 4 performs again the operation of the burning mode.
(90) As shown in
(91) When the detection result indicates No, the operation flow returns to step S6. On the other hand, the detection result indicates Yes, the operation flow progresses to step S64. In step S64, the control circuit part 4 judges and informs to the users that the particulate matter detection sensor 2 is in a malfunction situation and difficult to completely burn particulate matter, or non-burnable conductive material, i.e. particulate matter has still remained between the first electrode 21a and the second electrode 21b.
(92) A description will be given of the action and effects as the particulate matter detection system according to the sixth exemplary embodiment. In the sixth exemplary embodiment, the control circuit part 4 is configured to judge that some particulate matter has remained between the first electrode 21a and the second electrode 21b when the current value I immediately when the burning mode is switched to the detection mode is more than the predetermined current value Id. In this case, the control circuit part 4 is further configured to perform the burning mode again (steps S61 and S62).
(93) When the detection mode is continued under the situation in which some particulate matter has remained, due to insufficient burning, between the first electrode 21a and the second electrode 21b, it becomes difficult to detect a correct amount of particulate matter contained in exhaust gas. The particulate matter detection system according to the sixth exemplary embodiment having the improved structure previously described can avoid occurrence of the problem previously described because the burning mode is switched to the detection mode after particulate matter has been adequately burned.
(94) Further, in the sixth exemplary embodiment, the control circuit part 4 subtracts the offset value I from the detected current value Im obtained by the current detection part 3, and calculates the true current value I on the basis of the subtraction result in step S61. This makes it possible to calculate the true current value I without influence of the offset value I. It is therefore possible for the control circuit part 4 to judge with high accuracy whether particulate matter has remained between the first electrode 21a and the second electrode 21b on the basis of the calculated true current value I.
(95) In the sixth exemplary embodiment, the control circuit part 4 detects whether the number of continuously-performed burning modes is the predetermined number N (N times) (step S62). When the detection result indicates Yes, the control circuit part 4 judges and informs to the users that the particulate matter detection sensor 2 is in a malfunction situation (step S64). This makes it possible to prevent incorrect operation of the particulate matter detection system 1 under the heater part 22 is in a malfunction situation.
(96) The particulate matter detection system according to the sixth exemplary embodiment has the same structure, action and effects as the particulate matter detection system according to the first exemplary embodiment.
REFERENCE SIGNS LIST
(97) 1 Particulate matter detection system, 2 Particulate matter detection sensor, 20 Accumulation part, 21 Electrodes, 22 Heater, 3 Current detection part, 4 Control circuit part, I Current value, Im Current detected value, and I Offset value.