Rotary die-cutter for cutting a piece of material out of a printing material

Abstract

A rotary die-cutter for cutting a piece of material or scrap out of a printing material such as paper, includes a die-cutting cylinder and an associated impression cylinder. The die-cutting cylinder is connected to a vacuum source. A die-cutting tool which is disposed on the die-cutting cylinder includes at least one die-cutting knife having a closed form and a suction opening within the closed form. A cylinder cover is disposed on the impression cylinder. At least one raised or recessed first guide element is disposed within the closed form for guiding suction air and/or at least one recessed or raised second guide element is disposed in the cylinder cover for guiding air. The scrap to be removed from the printing material can therefore be transported with the die-cutting cylinder and ejected from the die-cutting tool or knife in a trouble-free way.

Claims

1. A rotary die-cutter for cutting a piece of material out of a printing material, the rotary die-cutter comprising: a die-cutting cylinder and an associated impression cylinder; a vacuum source connected to said die-cutting cylinder; a die-cutting tool disposed on said die-cutting cylinder and having an outer surface, said die-cutting tool including at least one die-cutting knife having a cutting edge, a closed form and a suction opening within said closed form; a cylinder cover disposed on said impression cylinder and having an outer surface; at least one raised first guide element being a rib raised relative to said outer surface of said die cutting tool, being disposed within said closed form and being spaced apart from said die cutting knife for guiding suction air towards said vacuum source, said rib having a support surface located on a radially lower level than said cutting edge; and at least one recessed second guide element being a groove recessed relative to said outer surface of said cylinder cover and being disposed in said cylinder cover for guiding air towards said vacuum source.

2. The rotary die-cutter according to claim 1, wherein said groove of said second guide element extends in a circumferential direction of said impression cylinder.

3. The rotary die-cutter according to claim 1, wherein said groove of said second guide element extends transverse to a circumferential direction of said impression cylinder.

4. The rotary die-cutter according to claim 1, wherein said impression cylinder has a surface, and said cylinder cover is a foil or a strip of foil being glued to said surface of said impression cylinder.

5. The rotary die-cutter according to claim 1, wherein said die-cutting knife is configured to penetrate said cylinder cover.

6. The rotary die-cutter according to claim 1, wherein said die-cutting knife is configured to penetrate and pass through said cylinder cover.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING

(1) FIG. 1 is a fragmentary, diagrammatic, side-elevational view of a preferred exemplary embodiment of a rotary die-cutter of the invention;

(2) FIG. 2 is a fragmentary, top-plan view of the exemplary embodiment of FIG. 1;

(3) FIG. 3 is a fragmentary, cross-sectional view of the exemplary embodiment of FIG. 1; and

(4) FIGS. 4A, 4B and 4C are fragmentary, top-plan views of embodiments of a first guide element.

DETAILED DESCRIPTION OF THE INVENTION

(5) Referring now to the figures of the drawings in detail and first, particularly, to FIG. 1 thereof, there is seen a side view of a machine, in particular a printing machine 1 or a rotary die-cutter 2 of such a machine. The rotary die-cutter may likewise form a die-cutting unit of the machine. The machine may, for instance, be a Speedmaster 52 manufactured by Heidelberger Druckmaschinen AG.

(6) The rotary die-cutter includes a die-cutting cylinder 3 and an impression cylinder 4 associated and interacting with the die-cutting cylinder 3. The impression cylinder transports a printing material 5, in particular a sheet made of paper, board, cardboard, or foil (plastic or metal/metalized). The rotary die-cutter is provided or constructed to cut a piece of material (or a so-called scrap) 6 out of the printing material.

(7) The die-cutting cylinder 3 is connected to a vacuum source 7 and to a blown-air source 8. The suction air that is provided in this way is used to apply suction to the piece of material 6 during the die-cutting operation (at a first angular position) and the blown air that is provided acts to remove the piece of material/scrap after the die-cutting operation (at a second angular position).

(8) A die-cutting tool 9 is received on the surface 3a of the die-cutting cylinder and is held, for instance, by magnetic force. The die-cutting tool includes at least one die-cutting knife 10, preferably a plurality of die-cutting knives. The die-cutting knife has a closed form, contour, outline, geometry or shape 11, in particular a so-called ring form. The ring form may be a circle, oval, square, or rectangle. Other forms or loops of any desired shape are likewise possible.

(9) The die-cutting tool 9 has at least one suction opening 12 disposed within the closed form 11 of the die-cutting knife 10, for instance a central and/or circular suction opening. The suction opening 12 communicates with the vacuum source 7, for instance through a radial and/or axial bore of the die-cutting cylinder 3 and a rotary feedthrough of the die-cutting cylinder. The suction opening is small as compared to the area bordered by the closed form (knife contour), and preferably takes up less than 50% or less than 25% or less than 10% thereof.

(10) A plate 4b is received on the surface 4a of the impression cylinder 4. The plate 4b carries a cylinder cover 13. The cylinder cover is preferably a foil or preferably a narrow strip of foil (parallel to the axial direction of the impression cylinder 4). The cylinder cover is preferably glued to the surface of the impression cylinder.

(11) As it cuts the printing material 5, the die-cutting knife 10 and in particular a cutting edge 10a thereof, penetrates into the printing material 5 and passes through the latter. In addition, the die-cutting knife and the cutting edge thereof penetrates into the cylinder cover 13 and passes through the cylinder cover 13, so the cutting edge contacts the surface 4a of the impression cylinder 4. Since the cylinder sleeve 13 is glued to the surface of the impression cylinder, the cylinder cover piece located within the closed form 11 cannot be removed from the impression cylinder by the suction effect. In addition, it is covered by the piece of material 6.

(12) The piece of material 6 that has likewise been cut out of the printing material 5 by the die-cutting knife 10 and the cutting edge 10a thereof is removed, however, from the cylinder cover 13 by the suction air of the suction opening 12 and the vacuum source 7 and moved to the die-cutting tool 9 in particular to an outer surface 9a thereof. The removal of the piece of material 6 is improved by at least one second guide element 15, in particular a groove, in the cylinder 13. Due to the rotary movements of the two cylinders 3 and 4, the die-cutting knife 10 and the cutting edge 10a thereof move away from the surface 4a of the impression cylinder 4, allowing air to pass through the second guide element and reach a space between the cylinder cover 13 and the piece of material 6.

(13) The piece of material 6 comes to rest on at least one first guide element 14, preferably a rib, of the die-cutting tool 9. In accordance with the invention, the first guide element advantageously prevents the piece of material 6 from completely covering the suction opening 12 and thus causing the suction effect and retaining force to decrease. The first guide element or rib 14 preferably includes at least one support surface 16 for the piece of material 6 to rest on. The effective diameter of the suction opening is advantageously increased by the first guide element. In addition, the first guide element may advantageously reduce the amount of air that is undesirably sucked in.

(14) Due to the rotation of the die-cutting cylinder 3, the piece of material 6 is moved out of the gap between the two cylinders 3 and 4 and into the effective range of a suction hood 17. At this location, the suction opening 12 is separated from the vacuum source 7 and connected to the blown-air source 8, transforming the suction opening into a blow opening and causing the piece of material 6 to be blown out of the closed form to be removed by the suction hood 17.

(15) FIG. 2 is a top view of a detail of the impression cylinder 4 with a cylinder cover 13 disposed on the surface 4a of the impression cylinder 4. The cylinder cover includes at least a second guide element 15, which is embodied as a groove in the illustrated example. As shown, the groove or plurality of grooves may be oriented to be substantially parallel to a circumferential direction 19 of the impression cylinder 4. A comparison between FIGS. 1 and 2 shows that in FIG. 1, the second guide element is not oriented to be parallel to the circumferential direction 19 but substantially transverse to the circumferential direction 19. Both orientations are possible.

(16) In addition, FIG. 2 diagrammatically shows the die-cutting knife 10 and the closed form 11 thereof. It can be seen that the space bordered by the closed form is connected to the exterior space by using the at least one second guide element 15, allowing air to enter the interior of the closed form 11 as the die-cutting knife disengages from the impression cylinder 4.

(17) FIG. 3 is a diagrammatic illustration of how air enters the closed form 11. The cylinder cover 13 with its outer surface 13a is received on the impression cylinder 4, in particular on the surface 4a thereof. A groove 15 is formed in the cylinder cover 13. A printing material 5 rests on the cylinder cover. The die-cutting knife 10 or the cutting edge 10a thereof, penetrates the printing material 5 and the cylinder cover 13 as far as the surface 4a.

(18) FIG. 3 also illustrates the die-cutting knife 10 (which is horizontally offset for better visibility) in a further vertical position in which the die-cutting knife has moved away from the surface 4a. As soon as the cutting edge 10a at least partly releases the groove 15, air may pass underneath the cutting edge and into the interior of the closed form 11. This assists in the removal of the piece of material 6 from the cylinder cover 13. In particular when plastic foils, e.g. so-called in-mold foils, are being cut, the presence of air between the cylinder cover 13 and the scrap 6 is an advantage because such scraps tend to get stuck to the cylinder cover.

(19) FIGS. 4A to 4C illustrate different embodiments of the first guide element 14 in the preferred form of ribs 14.

(20) FIG. 4A illustrates a substantially circular die-cutting knife 10 and a suction opening 12 that is at the center of the circular knife. The ribs 14 extend from the suction opening 12 but are curved instead of radial. The ends of the ribs 14 do not touch the die-cutting knife 10 but are spaced-apart from the latter. The provision of such a spacing 18 between the ribs 14 and the die-cutting knife 10 simplifies the manufacturing of the die-cutting knife by etching and subsequent treatment with a milling head. Due to the spacing 18, a milling head may be guided accurately along the contour of the die-cutting knife 10 and the contour of the rib 14.

(21) FIGS. 4B and 4C illustrate alternative embodiments. In accordance with the embodiment of FIG. 4B, the suction opening 12 is at the center and the ribs 14 are precisely radial while maintaining the spacing 18.

(22) In accordance with the embodiment of FIG. 4C, the suction opening 12 is not at the center but closer to the die-cutting knife 10 in the printing material transport direction and the ribs 14 are substantially parallel to one another and transverse to the transport direction while keeping a distance from the die-cutting knife. The selection of such a suction opening position may advantageously improve the removal of the scrap.

(23) The suction opening 12 may be an elongated hole or a hole of any desired contour, in particular in the embodiment of FIG. 4C.

(24) The following is a summary list of reference numerals and the corresponding structure used in the above description of the invention: 1 machine/printing machine 2 rotary die-cutter/die-cutting unit 3 die-cutting cylinder 3b plate 4 impression cylinder 4a surface 4b plate 5 printing material 6 piece of material/scrap 7 vacuum source 8 blown-air source 9 die-cutting tool 9a outer surface 10 die-cutting knife 10a cutting edge 10 die-cutting knife 11 closed form 12 suction opening/blow opening 13 cylinder cover/foil/strip of foil 13a outer surface 14 first guide element/rib 15 second guide element/groove 16 support surface 17 suction hood 18 distance 19 circumferential direction