Pressure regulating valve with incorporated shut-off mechanism and fluid bypass
10436346 ยท 2019-10-08
Inventors
Cpc classification
F16K1/523
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/7807
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/7819
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/7825
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/7816
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K17/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/363
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G05D16/2086
PHYSICS
Y10T137/7768
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/7805
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K31/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G05D16/2093
PHYSICS
Y10T137/7815
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/7769
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/7818
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16K1/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/363
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pressure regulator has a pressure chamber connected to an inlet flow area which receives liquid flow. As liquid flows into a forward chamber of the pressure chamber, pressure is exerted on the forward face of the piston, which in turn causes the piston to slide longitudinally through the pressure chamber. A bypass fluidically connects the forward pressure chamber and rear pressure chamber such that as the piston slides into the rear pressure chamber pressure increases at the rear pressure chamber, which in turn forces the piston to move forwardly, thus regulating flow out of the pressure chamber. A hand wheel is configured to turn a movable plate located inside the pressure chamber, with the movable plate configured to impede the piston from moving rearwardly. Pressure sensors and vents with a pressurized air source may be used to keep the pressure within a desired range.
Claims
1. A pressure regulator for regulating the flow of a liquid from a pressurized liquid source, the pressure regulator comprising: a. an inlet area; b. a main pressure chamber comprising i. a forward pressure chamber having a first end and a second end, wherein the forward pressure chamber is connected to the inlet area; and ii. a rearward pressure chamber having a first end and a second end, wherein the first end of the rearward pressure chamber is configured to be joined to the second end of the forward pressure chamber by a dividing surface, wherein the second end of the rearward pressure chamber comprises a head cap; c. an outlet port adjacent to the forward pressure chamber at an end opposite the rearward pressure chamber; d. a piston having a forward end and a rearward end and a shaft, wherein the forward end of the piston comprises a first face of the piston positioned inside the forward pressure chamber and the rearward end of the piston comprises a second face of the piston configured to be positioned inside the rearward pressure chamber, further wherein the piston is configured to slide longitudinally through the main pressure chamber, and further wherein the forward end of the piston comprises a beveled face adapted to seal against the outlet port when the piston is in a fully forward position thereby preventing the flow of liquid through the pressure chamber; e. a fluidic bypass fluidically connecting the rearward pressure chamber to the outlet port and the forward pressure chamber; f. a selector valve positioned in-line with the fluidic bypass wherein the selector valve is movable from a first position to a second position, wherein when in the first position the selector valve allows a flow of liquid only between the rearward pressure chamber and the outlet port whereby liquid may pass through the bypass even when the piston is in the fully forward position, and when in the second position the selector valve allows the flow of liquid only between the rearward pressure chamber and the forward pressure chamber whereby liquid may not pass through the bypass when the piston is in the fully forward position; g. a threaded shaft extending through the head cap into the rearward chamber; h. a wheel connected to threaded shaft, wherein the wheel is configured to be rotated, thereby rotating the threaded shaft; i. a movable plate positioned inside the rearward pressure chamber, wherein the movable plate is configured to prohibit the piston from sliding rearwardly through a portion of the main pressure chamber past a position of the plate in the rearward pressure chamber; and j. a plurality of guide pins connected to the head cap, wherein the guide pins are configured to prohibit the movable plate from rotating when the wheel is rotated.
2. The pressure regulator of claim 1, wherein the rearward pressure chamber comprises a vent, wherein the vent is positioned forward the second face of the piston.
3. The pressure regulator of claim 2, further comprising a first air valve and a first pressure sensor, wherein the first pressure sensor is positioned adjacent and downstream of the outlet port and the first pressure sensor is in communication with the first air valve whereby a reading at the first pressure sensor serves to control an operation of the first air valve.
4. The pressure regulator of claim 3, further wherein the rearward pressure chamber comprises a pressurized air inlet, wherein the pressurized air inlet is configured to receive pressurized air from a pressurized air source, further wherein the pressurized air inlet is positioned forward the second face of the piston.
5. The pressure regulator of claim 4, further comprising a second valve and a second pressure sensor, wherein the second pressure sensor is positioned adjacent and downstream of the outlet port and the second pressure sensor is in communication with the second air valve whereby a reading at the second air valve serves to control an operation of the second air valve.
6. The pressure regulator of claim 1, further comprising at least one sealing ring positioned at the dividing surface.
7. A pressure regulator, comprising: a. a pressure chamber comprising an inner diameter, an annular dividing wall dividing the pressure chamber into a rearward chamber and a forward chamber, an outlet port, and a first bypass fluidically connecting the reward chamber and forward chamber whereby liquid may flow through the first bypass; b. a valve positioned to slide longitudinally within the pressure chamber, wherein the valve comprises a rear face comprising an outer diameter that engages with the inner diameter of the pressure chamber, a body that engages with the dividing wall, and a beveled face positioned at a forward end of the valve to seal the pressure chamber when the valve is in a fully forward position; c. a longitudinally movable plate positioned in the reward chamber rearwardly of the valve rear face, whereby the movable plate is configured to stop rearward movement of the valve in the pressure chamber when the rear face of the valve contacts the movable plate; d. a wheel mechanically linked to the movable plate whereby turning of the wheel serves to move the movable plate longitudinally; e. a threaded wheel shaft mechanically connecting the wheel and movable plate; and f. at least one guide pin connected at the rearward chamber and passing through a corresponding passage in the rearward plate whereby the movable plate is prevented from rotating in response to a turning of the wheel and the threaded wheel shaft.
8. The pressure regulator of claim 7, further comprising an atmospheric vent in the chamber forward of the piston rear face.
9. The pressure regulator of claim 8, further comprising a first air valve connecting a pressurized air source to the pressure chamber forward of the piston rear face, whereby the first air valve is configured to control a flow of pressurized air into the pressure chamber.
10. The pressure regulator of claim 9, further comprising a second air valve connecting the pressurized air source to the vent, whereby the second air valve is configured to control a maximum pressure in the pressure chamber by venting air to the atmospheric vent when a maximum pressure has been reached.
11. The pressure regulator of claim 10, further comprising first and second air sensors connected to the first and second air valves, respectively, wherein the first and second air sensors are positioned forward of the outlet port in a fluidic path downstream of the pressure chamber.
12. The pressure regulator of claim 11, further comprising a second bypass fluidically connecting the rearward chamber to a point forward the outlet port, whereby liquid may flow through the second bypass.
13. The pressure regulator of claim 12, further comprising a selector valve connected to the first bypass and second bypass, wherein the selector valve is configured to allow the flow of liquid through one of the first bypass and second bypass and to prohibit the flow of liquid through the other of the first bypass and second bypass.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
(14) The present invention is directed toward a single-piston pressure regulator with incorporated shut off mechanism. The pressure regulator may be manufactured as a single integrated piece (as shown in
(15) Referring now to
(16) The flow inlet area 26 is configured to receive a liquid from a pressurized liquid source. The source may be, for example, a water tank, or water that is mixed with a surfactant either in a tank, or in a line that feeds the water from the tank to flow inlet area. The flow inlet area 26 is connected to the forward pressure chamber 6, which is separate from but connected to a rear pressure chamber 8. As noted above, the rear pressure chamber 8 may be manufactured connected to the forward pressure chamber 6 or may be a separate piece (for example, the ring component shown in
(17) Alternatively, the piston could be a solid piston that does not allow flow through the piston between the two chambers. Instead, as shown in
(18) In one embodiment, the flow inlet area 26 is at a generally 45 angle to the forward pressure chamber housing 12, as shown in
(19) The piston 3 is fitted to slide longitudinally within the pressure chamber along an axis that extends from the centerline of the outlet port 26 to the centerline of the head cap 18 enclosing the rear pressure chamber 8. As noted above, in certain embodiments an internal bore 32 (or bores 32) in the piston 3 allows the flow of the liquid from the outlet port 24 through the piston 3 to the rear pressure chamber area 6, and vice versa. The piston 3 has a number of faces that are positioned in different areas of the pressure chamber. In one embodiment, the piston 3 has a forward face 4 and a rearward face 40, with a beveled surface 5 adjacent to forward face 4. The forward face 4 of the piston 3 is situated inside the forward pressure chamber 6, while the rearward face 40 of the piston 3 is situated inside the rearward pressure chamber 8. These faces 4, 40 as well as beveled surface 5 serve as points on the piston 3 on which the liquid exerts forces causing the piston 3 to move longitudinally within the pressure chamber. The ratio of the area of the rearward face 40 to that of the area of forward face 4 and beveled area 5 of the piston 3 is directly correlated to the proportional reduction of pressure; therefore, the sizes of each of the faces and beveled area of the piston 3 may be modified to achieve a desired reduction proportion of the pressure. For example, given a ratio of the area of the rearward piston face 40 to forward piston face 4 and beveled area 5 of seven, regulated discharge of any pressure range within the range of inlet pressure divided by seven may be achieved. Thus, a hydrant pressure of 70 psi, for example, would permit a regulated range from 10 psi to 70 psi. This is particularly useful with the embodiment shown in
(20) The shaft of the piston 3 extends from the rear face 40 of the piston 3 to the forward face 4 of the piston 3. The shaft of the piston 3 extends through the dividing surface 14 dividing the rear pressure chamber 8 from the forward pressure chamber 6. Seals 20 are situated at the dividing surface 14 between the forward pressure chamber 6 and the rearward pressure chamber 8. These seals 20 provide a liquid-tight seal, which allows the piston 3 to move along its longitudinal axis while preventing liquid from flowing between the forward chamber 6 and rearward chamber 8 other than, in one embodiment, through the bore 32 of the piston 3, or in an alternative embodiment, through the fluidic bypass. In one embodiment, a middle face of the piston 3 is situated forward of the rear face 40 of the piston. The middle face is of a lesser outside diameter than rear face 40 and engages the inside diameter of an inside lip of the rear chamber body housing 16. In one embodiment, a rear face seal fits in a corresponding recess in the inside the lip and provides a seal at this point between the piston 3 and the inside lip of the rear chamber housing 16. This seal serves to act as the seal 20 at the dividing surface 14. The forward face 4 of the piston 3 has an outside diameter less than that of the middle face of the piston 3, and therefore does not engage with the rear chamber housing 16 or forward chamber housing 12.
(21) One embodiment of the pressure regulator 2 of the present invention implements a sealing element 22 near the outlet port 24 that is configured to prohibit the flow of liquid from the pressure regulator 2 when the valve is closed (i.e. piston 3 is in the fully forward position). In one embodiment, this sealing element 22 may be a valve seat located forwardly of the piston 3 and adjacent the outlet port 24, the valve seat being manufactured integral to the regulator housing. As noted above, in one embodiment the pressure regulator 2 may comprise a number of separate pieces that are mechanically connected. In such an embodiment, the sealing element 22 may be an outlet ring that is connected to the regulator housing after manufacture, the outlet ring serving as both the sealing element 22 and the outlet port 24 (as shown in
(22) In yet another embodiment, the piston 3 may have an additional beveled face 5 on the forward end of the piston 3. This beveled face 5 is configured fit inside or rest against the sealing element 22 at the outlet area 24 of the regulator 2 when the valve is fully closed (i.e., the piston 3 is in a fully forward position, as shown, for example, in
(23) As noted above, in certain embodiments the shaft of piston 3 contains an internal bore 32 (or a number of internal bores 32) that act as a liquid path extending from the forward face 4 of the piston 3 down the shaft of the piston 3 to rear face of the piston 40. Alternatively, as mentioned above, a liquid path between the rear pressure chamber (and rear face of piston) and forward pressure chamber (and forward face of piston) is created by the fluidic bypass. This internal bore 32 or fluidic bypass allows pressure from the outlet port 24 to exert pressure in the rear pressure chamber 8 at all times that flow is present. In one embodiment, as shown, for example, in
(24) As noted above, in one embodiment of the pressure regulator assembly 2 according to the present invention, the pressure regulator 2 uses a wheel 28 to control the movement capabilities of the piston 3. In one embodiment, a substantially circular hand wheel 28 may be implemented (as shown in
(25) In one embodiment, the threaded shaft 30 may extend from the hand wheel 28 into a hollow portion 10 of the piston 3. This hollow portion 10 of the piston 3 is designed to receive the end of the threaded shaft 30, but not to contact the threaded shaft 30 so that the piston 3 is not prohibited from sliding by the threaded shaft 30. The hollow portion 10 may be the same internal bore 32 described above (as shown in
(26) The structure of the apparatus 2 having now been described, its operation may be described as follows. Generally speaking, pressurized liquid flows from a pressurized liquid source into the forward pressure chamber 6 through the fluid inlet area 26. This flow of liquid will exert a pressure at the forward face 4 of the piston 3. In one embodiment, pressure will also be exerted on a portion of the beveled face 5 of the piston 3. This exertion of pressure on the forward face 4 and beveled face 5 moves the piston 3 rearward, which serves to open the valve to allow flow from the forward pressure chamber 6 through the outlet port 24.
(27) As pressure builds, liquid 70 will begin to flow through the internal bore 32 or bores 32 in the piston 3 (or alternatively through the fluidic bypass 74, so long as the selector valve 76 is in the second position, thus fluidically connecting the forward pressure chamber and rearward pressure chamber) and move to the rear pressure chamber 8. This causes pressure to build in the rear pressure chamber 8. As the pressure in the rear pressure chamber 8 builds, the liquid exerts a force on the rear face 40 of the piston 3, thereby pushing the piston 3 back forward until the pressures at the rear 40 of piston 3 and at the front 4 and beveled face 5 of the piston 3 equalize, thus creating a regulation of the pressure of liquid that flows out of the outlet port 24. The precise position at which piston 3 reaches equilibrium may be modified by varying the areas of the forward parts of the piston 3 (forward face 4 and beveled face 5 of the piston 3) proportionally to the area of the rear of the piston (rear face of piston 40). In one embodiment, the rearward end 40 of piston 3 has a diameter of 6 whereas the diameter of piston 3 forward of the rearward piston face 40 is 4 and the diameter of the seat 22 in the outlet area is 3. Because the area onto which liquid pressure may be asserted is greater behind piston 3 than the area in front of piston 3, it may be seen that as pressure builds behind piston 3 due to flow through bore 32 or fluidic bypass, the pressure to force piston 3 forward (and thereby regulate flow through the regulator 2) will increase. When beveled face 5 is pressed into contact with seat 22 at outlet port 24, the valve is in the fully closed position, as shown in
(28) The hand wheel 28 provides a manual means to override the automatic pressure regulation of the regulator 2. By turning hand wheel 28, movable plate 34 may be moved forwardly or rearwardly depending upon the direction of rotation. Using right hand threads, turning hand wheel 28 clockwise would cause movable plate 34 to more forwardly, but the invention is not so limited. It may be seen that the position of movable plate 34 within the interior of the rear chamber 8 provides a stop to the maximum rearward movement of piston 3, and thus provides a manual override function to the degree to which the valve may open under automatic operation. If hand wheel 28 is turned such that movable plate 34 is fully forward, then it presses the beveled face 5 fully against the sealing element 22 of the outlet port 24, thereby stopping the passage of liquid through outlet port 24, and therefore stopping all flow through the valve. Although hand wheel 28 is shown as a manually controlled wheel 28 in the illustrated implementation, various electronic, hydraulic, pneumatic, or other powered control means could be used to actuate the position of moveable plate 34.
(29) Unless otherwise stated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present invention, a limited number of the exemplary methods and materials are described herein. It will be apparent to those skilled in the art that many more modifications are possible without departing from the inventive concepts herein.
(30) All terms used herein should be interpreted in the broadest possible manner consistent with the context. When a grouping is used herein, all individual members of the group and all combinations and subcombinations possible of the group are intended to be individually included in the disclosure. All references cited herein are hereby incorporated by reference to the extent that there is no inconsistency with the disclosure of this specification. If a range is expressed herein, such range is intended to encompass and disclose all sub-ranges within that range and all particular points within that range.
(31) The present invention has been described with reference to certain embodiment(s) that are intended to be exemplary only and not limiting to the full scope of the present invention as set forth in the following claims.