Hybrid-mode boost power factor corrector and method of operating the same
10439489 ยท 2019-10-08
Assignee
Inventors
Cpc classification
H02M1/0009
ELECTRICITY
H02M3/158
ELECTRICITY
H02M7/12
ELECTRICITY
H02M3/33546
ELECTRICITY
H02M1/4258
ELECTRICITY
H02M3/33507
ELECTRICITY
H02M1/0032
ELECTRICITY
Y02P80/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M1/42
ELECTRICITY
Abstract
A hybrid-mode boost power factor corrector includes an inductor, a switch unit, a diode unit, a current-detecting unit, and a control unit. The inductor is coupled to a DC input power source. The switch unit is coupled to the inductor and a ground. The diode unit is coupled to the inductor and the switch unit. The current-detecting unit receives an inductor current flowing through the inductor and provides a current detection signal corresponding to the inductor current. The control unit is coupled to the current-detecting unit to receive the current detection signal. When the hybrid-mode boost power factor corrector is operated in a light-load condition, the control unit samples a peak value of the current detection signal; when the hybrid-mode boost power factor corrector is operated in a heavy-load condition, the control unit samples an average value of the current detection signal.
Claims
1. A hybrid-mode boost power factor corrector comprising: an inductor having a first end coupled to a DC input power source and a second end; a switch unit having a first end and a second end coupled to a ground; a diode unit having a first end coupled to the second end of the inductor and the first end of the switch unit, and a second end, where a DC output power is provided between the second end of the diode unit and the ground to supply electric power to a load; a current-detecting unit receiving an inductor current flowing through the inductor and providing a current detection signal corresponding to a magnitude of the inductor current; and a control unit coupled to the current-detecting unit and receiving the current-detecting unit; wherein, when the hybrid-mode boost power factor corrector is operated in a light-load condition, the control unit samples a peak value of the current detection signal; when the hybrid-mode boost power factor corrector is operated in a heavy-load condition, the control unit samples an average value of the current detection signal; wherein the current-detecting unit is arranged on an energy-releasing path provided by the inductor, and the switch unit has a switching period and a duty ratio; when the load is heavy, the control unit is configured to sample an average value of the current detection signal at a sampling time point, wherein the sampling time point is:
2. The hybrid-mode boost power factor corrector in claim 1, wherein the current-detecting unit is arranged on an energy-storage path provided by the inductor, and the switch unit has a switching period and a duty ratio; when the load is heavy, the control unit is configured to sample an average value of the current detection signal at a sampling time point, wherein the sampling time point is:
3. The hybrid-mode boost power factor corrector in claim 2, wherein the control unit is configured to sample a plurality of current detection signals at the sampling time point and at symmetric time points before and after the sampling time point during a same period, the control unit is configured to calculate an arithmetic mean for sampled current detection signals to obtain a single-period average value.
4. The hybrid-mode boost power factor corrector in claim 3, wherein the control unit is configured to calculate an arithmetic mean for the single-period average values at successive periods to obtain a successive-period average value.
5. The hybrid-mode boost power factor corrector in claim 1, wherein the control unit is configured to sample a plurality of current detection signals at the sampling time point and at symmetric time points before and after the sampling time point during a same period, the control unit is configured to calculate an arithmetic mean for sampled current detection signals to obtain a single-period average value.
6. The hybrid-mode boost power factor corrector in claim 5, wherein the control unit is configured to calculate an arithmetic mean for the single-period average values at successive periods to obtain a successive-period average value.
7. The hybrid-mode boost power factor corrector in claim 1, when the load is light, the hybrid-mode boost power factor corrector operates in critical conduction mode (CRM); when the load is heavy, the hybrid-mode boost power factor corrector operates in continuous conduction mode (CCM).
8. The hybrid-mode boost power factor corrector in claim 1, wherein the current-detecting unit is a current detecting resistor or a Hall sensor.
9. The hybrid-mode boost power factor corrector in claim 1, wherein the switch unit has a parasitic capacitance, the hybrid-mode boost power factor corrector has a resonant voltage at a common node Pc between the second end of the inductor and the first end of the switch unit when the inductor has resonance with the parasitic capacitance; wherein the control unit is configured to switch the switch unit when the control unit senses that the resonant voltage is at valley point.
10. The hybrid-mode boost power factor corrector in claim 1, wherein the control unit is a digital controller.
11. A method of operating a hybrid-mode boost power factor corrector, the hybrid-mode boost power factor corrector comprising an inductor, a current-detecting unit and a control unit, the method comprising: using the current-detecting unit to receive an inductor current flowing through the inductor and to provide a current detection signal corresponding to a magnitude of the inductor current; the control unit receiving the current detection signal; when a load is light, the control unit samples a peak value of the current detection signal; when the load is heavy, the control unit samples an average value of the current detection signal; wherein the hybrid-mode boost power factor corrector further comprises a switch unit, wherein the current-detecting unit is arranged on an energy-releasing path provided by the inductor, and the switch unit has a switching period and a duty ratio; when the load is heavy, the control unit is configured to sample an average value of the current detection signal at a sampling time point, wherein the sampling time point is:
12. The method in claim 11, wherein the hybrid-mode boost power factor corrector further comprises a switch unit, the current-detecting unit is arranged on an energy-storage path provided by the inductor, and the switch unit has a switching period and a duty ratio; when the load is heavy, the control unit is configured to sample an average value of the current detection signal at a sampling time point, wherein the sampling time point is:
13. The method in claim 12, wherein the control unit is configured to sample a plurality of current detection signals at the sampling time point and at symmetric time points before and after the sampling time point during a same period, the control unit is configured to calculate an arithmetic mean for sampled current detection signals to obtain a single-period average value.
14. The method in claim 13, wherein the control unit is configured to calculate an arithmetic mean for the single-period average values at successive periods to obtain a successive-period average value.
15. The method in claim 11, wherein the control unit is configured to sample a plurality of current detection signals at the sampling time point and at symmetric time points before and after the sampling time point during a same period, the control unit is configured to calculate an arithmetic mean for sampled current detection signals to obtain a single-period average value.
16. The method in claim 15, wherein the control unit is configured to calculate an arithmetic mean for the single-period average values at successive periods to obtain a successive-period average value.
17. The method in claim 11, when the load is light, the hybrid-mode boost power factor corrector operates in critical conduction mode (CRM); when the load is heavy, the hybrid-mode boost power factor corrector operates in continuous conduction mode (CCM).
18. The method in claim 11, wherein the control unit is a digital controller.
Description
BRIEF DESCRIPTION OF DRAWING
(1) The features of the invention believed to be novel are set forth with particularity in the appended claims. The invention itself, however, may be best understood by reference to the following detailed description of the invention, which describes an exemplary embodiment of the invention, taken in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF THE INVENTION
(11)
(12) The inductor L.sub.PFC has a first end and a second end. The first end of the inductor L.sub.PFC is coupled to an input power source Vin. In this embodiment, the input power source Vin is a DC power source obtained by rectifying the input of an alternating input power source V.sub.AC with rectifying unit such as a full-wave rectifier.
(13) The switch unit S.sub.PFC has a first end and a second end, while a parasitic capacitor Cs is present between the first end and the second end. The first end of the switch unit S.sub.PFC is coupled to the second end of the inductor L.sub.PFC. The second end of the switch unit S.sub.PFC is coupled to a ground Gnd.
(14) The diode unit D.sub.PFC has a first end and a second end. In this embodiment, the first end is anode while the second end is cathode. The first end of the diode unit D.sub.PFC is coupled to the second end of the inductor L.sub.PFC and the first end of the switch unit S.sub.PFC. A DC output power Vout is provided between the second end of the diode unit D.sub.PFC and the ground Gnd and supplies electric power to the load R.sub.L. In this embodiment, an output capacitor Co is coupled between the second end of the diode unit D.sub.PFC and the ground Gnd and the DC output power Vout is across the output capacitor Co. Therefore, the DC output power Vout is filtered by the output capacitor Co to ensure the quality of operation voltage for the load R.sub.L.
(15) The current-detecting unit 11 receives the inductor current I.sub.L flowing through the inductor L.sub.PFC and detects the magnitude of the inductor current I.sub.L. More particularly, the current-detecting unit 11 generates a current sensing signal corresponding to the magnitude of the inductor current I.sub.L. In one embodiment, the current-detecting unit 11 may be a current detecting resistor or a Hall sensor. But the current-detecting unit 11 is not limited thereto and can be any device, circuit or apparatus capable of measuring the magnitude of the inductor current I.sub.L. Moreover, the current-detecting unit 11 shown in
(16) Moreover, the control unit 12 performs digitization, operation and calculation to the analog current sensing signal provided by the current-detecting unit 11 and outputs the switching-control signal Ssw to control the turning-on and turning-off of the switch unit S.sub.PFC. The detailed description will be made later. Besides, the current sensing signal is corresponding to the magnitude of the inductor current I.sub.L, and therefore, the detection of the inductor current I.sub.L for the control unit 12 is made through detecting the average value or the peak value of the digitalized current sensing signal. In other word, the detection of peak value (or average value) of the current sensing signal means the detection of peak value (or average value) of the inductor current I.sub.L, the above concept will not be repeated in following description for brevity.
(17)
(18)
(19) In the present invention, the current-detecting unit 11 of the present invention may be arranged at various locations along the energy-storage path Ps as shown in
(20) With reference to
(21) With reference to
(22)
(23) Therefore, the boost PFC 10 of the present invention may use the current-detecting unit 11 arranged at any one of the detecting points S1S2 shown in
(24) When the boost PFC 10 is detected to operate in light-load status (namely, the load R.sub.L is lightly-loaded), where the light-load status includes the boost PFC 10 in soft start operation, the control unit 12 operates the boost PFC 10 in CRM, namely, the control unit 12 samples the peak value of the inductor current I.sub.L detected by the detecting unit 11. For example, the control unit 12 samples the inductor current I.sub.L at time points when the switching-control signal Ssw switches from high level to low level, thus obtain the peak value of the inductor current I.sub.L at the present period and achieve the peak value detection of current for CRM.
(25) When the boost PFC 10 is detected to operate in heavy-load status (namely, the load R.sub.L is heavily-loaded), the control unit 12 operates the boost PFC 10 in CCM. The control unit 12 samples the average value of the inductor current I.sub.L detected by the detecting unit 11, the detailed operation is described below.
(26) The following examples are made with reference to the current sampling (for inductor current I.sub.L) at any one of the detecting points S1S2 shown in
(27) Moreover, as shown in
(28) The more detailed description will be made with reference to
(29) As shown in
(30)
(31) wherein t.sub.sp is the sampling time point, t.sub.on is on-starting time for the switch unit S.sub.PFC, D is the duty ratio, and Tsw is the switching period. The below example is exemplified with exemplary feasible data.
(32) Provided that the switching frequency fsw of the switch unit S.sub.PFC is 100 KHz, the duty ratio D is 0.5, then the switching period Tsw is the reciprocal of the switching frequency fsw, namely, 10 s. Therefore, the sampling time point t.sub.sp for the average value of the inductor current I.sub.L is:
(33)
(34) namely the sampling time point t.sub.sp for the average value of the inductor current I.sub.L is the on-starting time t.sub.on for the switch unit S.sub.PFC plus 2.5p, and the current value sampled at the sampling time point t.sub.sp is the average value of the inductor current I.sub.L in this period.
(35) Similarly, provided that the switching frequency fsw of the switch unit S.sub.PFC is 100 KHz (the switching period Tsw is 10p), and the duty ratio D is 0.8; the sampling time point t.sub.sp for the average value of the inductor current I.sub.L is:
(36)
(37) namely the sampling time point t.sub.sp for the average value of the inductor current I.sub.L is the on-starting time t.sub.on for the switch unit S.sub.PFC plus 4 s, and the current value sampled at the sampling time point t.sub.sp is the average value of the inductor current I.sub.L in this period.
(38) With respect to the above-described calculation for the sampling time point t.sub.sp for the turn-on period and the sampling for the average value of the inductor current I.sub.L, the description for the turn-off period is as following. As shown in
(39)
(40) wherein t.sub.sp is the sampling time point, t.sub.off is off-starting time for the switch unit S.sub.PFC, D is the duty ratio, and Tsw is the switching period. The below example is exemplified with exemplary feasible data.
(41) Provided that the switching frequency fsw of the switch unit S.sub.PFC is 100 KHz, the duty ratio D is 0.5, then the switching period Tsw is the reciprocal of the switching frequency fsw, namely, 10 s. Therefore, the sampling time point t.sub.sp for the average value of the inductor current I.sub.L is:
(42)
(43) namely the sampling time point t.sub.sp for the average value of the inductor current I.sub.L is the off-starting time t.sub.off for the switch unit S.sub.PFC plus 2.5p, and the current value sampled at the sampling time point t.sub.sp is the average value of the inductor current I.sub.L in this period.
(44) Similarly, provided that the switching frequency fsw of the switch unit S.sub.PFC is 100 KHz (the switching period Tsw is 10 s), the duty ratio D is 0.8; the sampling time point t.sub.sp for the average value of the inductor current I.sub.L is:
(45)
(46) namely the sampling time point t.sub.sp for the average value of the inductor current I.sub.L is the off-starting time t.sub.off for the switch unit S.sub.PFC plus 1 s, and the current value sampled at the sampling time point t.sub.sp is the average value of the inductor current I.sub.L in this period.
(47) Besides above one-time sampling for the average value of the inductor current I.sub.L at the sampling time point t.sub.sp of the turn-on period and the turn-off period, in view of the fast processing ability for signals and operation ability, the digital control unit 12 may have more samplings for the inductor current I.sub.L within the same turn-on period or the turn-off period, thus more accurately obtain the average value of the inductor current I.sub.L. For example, the control unit 12 may further sample the inductor current I.sub.L at additional time points besides sampling the inductor current I.sub.L at the expected sampling time point t.sub.sp, where the additional time points are symmetric to the expected sampling time point t.sub.sp (for example, at midpoint of the turn-on period and the turn-off period, respectively) and the additional time points may lag behind or be ahead of the expected sampling time point t.sub.sp (namely, after or before the expected sampling time point t.sub.sp). By taking substantial amount of samplings for the inductor current I.sub.L and calculating the arithmetic mean for the sampled values of the inductor current I.sub.L, the interference of noise to the inductor current I.sub.L can be alleviated and the average value of the inductor current I.sub.L can be more precisely detected. The above average value of the inductor current I.sub.L with enhanced accuracy can be used as the average value of the inductor current I.sub.L for CCM operation of the boost PFC 10 in heavy-load status.
(48) For example, besides taking the sampling at sampling time point t.sub.sp, the control unit 12 may take four additional samplings to the inductor current I.sub.L for duty ratio D of 0.5 at time points symmetric to the sampling time point t.sub.sp. For example, the additional sampling may be taken at time 5% D and 10% D ahead of the duty ratio D and at time 5% D and 10% D lagged behind the duty ratio D. Namely, consecutive samplings may be taken at duty ratios 0.45, 0.475, 0.525 and 0.55 symmetric to the duty ratio 0.5. The five consecutive sampled inductor currents I.sub.L are for example, 5.55 A (the sampling time point is at D=0.45), 5.61 A (the sampling time point is at D=0.475), 5.66 A (the sampling time point is at D=0.5), 5.77 A (the sampling time point is at D=0.525), and 5.78 A (the sampling time point is at D=0.55). However, above example is only for demonstration and the control unit 12 may take tens of or hundreds of additional samplings around the sampling time point t.sub.sp, depending on the processing ability of the control unit 12. The sampled current of 5.77 A at D=0.525 is abnormal current value (the reasonable value is around 5.72 A). The arithmetic mean for the sampled values of the inductor current I.sub.L in above example is 5.674 A, which is close to the single sampling of inductor current I.sub.L sampled at D=0.5. The interference of noise to the measurement of the inductor current I.sub.L can be alleviated and more accurate average value of the inductor current I.sub.L can be obtained. Besides, the interference of noise to the measurement of the inductor current IL can be further minimized if tens of or hundreds of additional samplings around the sampling time point t.sub.sp are further taken.
(49) As to another example, besides taking the sampling at sampling time point t.sub.sp, the control unit 12 may take four additional samplings to the inductor current I.sub.L for duty ratio D of 0.5 at time points slightly before or after the sampling time point t.sub.sp. For example, the additional sampling may be taken at time 5% D and 10% D ahead of the duty ratio D and at time 5% D and 10% D lagged behind the duty ratio D. Namely, consecutive samplings may be taken at duty ratios 0.45, 0.475, 0.525 and 0.55 before and after the duty ratio 0.5. The five consecutive sampled inductor currents I.sub.L are for example, 5.55 A (the sampling time point is at D=0.45), 5.61 A (the sampling time point is at D=0.475), 5.71 A (the sampling time point is at D=0.5), 5.72 A (the sampling time point is at D=0.525), and 5.78 A (the sampling time point is at D=0.55). The sampled current of 5.71 A at D=0.5 is abnormal current value (the reasonable value is around 5.66 A). Considerable error occurs when only one sampling is taken at D=0.5 for the inductor current I.sub.L and the sampled current of 5.71 A is used as the average value of the inductor current I.sub.L. By sampling at the sampling time point t.sub.sp and additional symmetric time points before and after the sampling time point t.sub.sp in consecutive manner, the interference of noise to the measurement of the inductor current I.sub.L can be alleviated and more accurate average value of the inductor current I.sub.L can be obtained.
(50) Besides, the control unit 12 may sample a plurality of average values of the inductor current I.sub.L in successive periods such as in successive turn-on periods or in successive turn-off periods, where each of the average values of the inductor current I.sub.L is for each turn-on period or each turn-off period. The average value of the inductor current I.sub.L may be obtained in manner similar to above mentioned example, namely, sampling a plurality of inductor currents I.sub.L in single period and then calculate the arithmetic mean for the sampled values of the inductor current I.sub.L. The arithmetic mean for a plurality of above-mentioned single-period average currents is further calculated to get a successive-period average current. The successive-period average current can be used as the average value of the inductor current I.sub.L for CCM operation when the boost PFC 10 operates in heavy-load status.
(51) For the boost PFC 10 operates in CCM for heavy-load, the control unit 12 may sample the inductor currents I.sub.L at time point of half of the turn-on period counting from the on-starting time t.sub.on of the switch unit S.sub.PFC when the inductor L.sub.PFC in energy-storage operation, and/or the control unit 12 may sample the inductor currents I.sub.L at time point of half of the turn-off period counting from the off-starting time t.sub.off of the switch unit S.sub.PFC when the inductor L.sub.PFC in energy-releasing operation. The sampled current is used as the average value of the inductor current I.sub.L in the corresponding period, thus the detection of average value of the inductor current I.sub.L for CCM is achieved.
(52) Besides, as shown in
(53) Therefore, in other embodiment, the current-detecting unit 11 may be replaced by current/voltage detecting unit capable of detecting both of current and voltage, where the current/voltage detecting unit detects the inductor currents I.sub.L and the resonant voltage at the common node Pc. The current/voltage detecting unit sends the detected inductor currents I.sub.L and the detected resonant voltage to the control unit 12 to facilitate the control thereof. In other embodiment, besides the current-detecting unit 11, voltage-detecting unit can be used to detect the resonant voltage at the common node Pc. Similarly, the current-detecting unit 11 sends the detected inductor currents I.sub.L to the control unit 12 and the voltage-detecting unit sends the detected resonant voltage to the control unit 12 to facilitate the control thereof.
(54)
(55) To sum up, the present invention has following features and advantages:
(56) 1. The hybrid-mode boost power factor corrector can switch between CCM and CRM under the same circuit topology without needing extra detection circuit or logic switching circuit. The cost of device can be saved and the control mechanism can be simplified. The precise and fast processing and operation ability of digital control unit 12 are utilized to realize the control for these two modes (CCM and CRM) with accuracy and in real time.
(57) 2. The current-detecting unit 11 may be arranged at various locations along the energy-storage path Ps or the along the energy-releasing path P.sub.R to provide detection of the inductor current I.sub.L with high flexibility, high reliability and adaptability.
(58) 3. At the symmetric time points in one period, the inductor currents I.sub.L are successive sampled and an arithmetic mean is calculated to obtain single-period average value for the inductor currents I.sub.L. Otherwise, an arithmetic mean for the single-period average values at successive periods is calculated to obtain a successive-period average value for the inductor currents I.sub.L. The interference of noise to the measurement of the inductor current I.sub.L can be alleviated and more accurate average value of the inductor current I.sub.L can be obtained.
(59) 4. When control unit 12 detects that the resonant voltage is at valley point, the control unit 12 may turn on the switch unit S.sub.PFC at this time to greatly reduce the switching loss of the switch unit S.sub.PFC and enhancing switching efficiency. Moreover, the zero cross detection circuit for sensing zero inductor current can also be omitted to provide switching of switch unit S.sub.PFC in CRM.
(60) Although the present invention has been described with reference to the foregoing preferred embodiment, it will be understood that the invention is not limited to the details thereof. Various equivalent variations and modifications can still occur to those skilled in this art in view of the teachings of the present invention. Thus, all such variations and equivalent modifications are also embraced within the scope of the invention as defined in the appended claims.