ELECTRONIC QUICK CONNECT AND QUICK DISCONNECT SYSTEM
20190301648 ยท 2019-10-03
Inventors
Cpc classification
F16L37/084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L2201/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E03B9/025
FIXED CONSTRUCTIONS
G01M3/40
PHYSICS
E03C1/086
FIXED CONSTRUCTIONS
International classification
Abstract
An electronic quick connector for forming a severable connection in a fluid system, comprises: a body having a bore therethrough, wherein the body comprises (i) an attachment end configured to connect the bore in fluid flow relationship to a fluid flow channel, and (ii) a coupling end configured to connect the bore in fluid flow relationship to a coupling end of a further electronic quick connector; a holding mechanism configured to secure the coupling end of the electronic quick connector in a receiving opening of a coupling end of the further electronic quick connector; and at least one sensor configured to: (i) detect a plurality of coupling conditions of the electronic quick connector and the further electronic quick connector, wherein the coupling conditions include the connected condition and a disconnected condition, and (ii) provide an electronic signal representing the coupling condition detected by the at least one sensor.
Claims
1. An electronic quick connector for forming a severable connection in a fluid system, comprising: a body having a bore therethrough, wherein the body comprises (i) an attachment end configured to connect the bore in fluid flow relationship to a fluid flow channel, and (ii) a coupling end configured to connect the bore in fluid flow relationship to a coupling end of a further electronic quick connector; a holding mechanism configured to secure the coupling end of the electronic quick connector in a receiving opening of a coupling end of the further electronic quick connector responsive to the coupling end of the further electronic quick connector being inserted into and fully received in coupling condition in the receiving opening, and to release the coupling end of the electronic quick connector from the receiving end when desired to disconnect the electronic quick connector from the further electronic quick connector; and at least one sensor configured to: (i) detect a plurality of coupling conditions of the electronic quick connector and the further electronic quick connector, wherein the coupling conditions include the connected condition and a disconnected condition, and (ii) provide an electronic signal representing the coupling condition detected by the at least one sensor.
2. The electronic quick connector of claim 1, further comprising: a locking mechanism configured to secure the coupling end of the electronic quick connector to the coupling end of the further electronic quick connector in a locked condition; wherein the at least one sensor is further configured to detect the locked condition.
3. The electronic quick connector of claim 2, further comprising: at least one electronic indicator configured to indicate the locked condition detected by the at least one sensor.
4. The electronic quick connector of claim 1, further comprising: at least one electronic indicator configured to indicate the coupling condition detected by the at least one sensor.
5. The electronic quick connector of claim 4, wherein the at least one electronic indicator is selected from the group consisting of: an electronic visual indicator; an electronic audible indicator; and an electronic tactile indicator.
6. The electronic quick connector of claim 4, wherein: the at least one electronic indicator is formed on an annular structure.
7. The electronic quick connector of claim 6, further comprising: a locking assembly configured to lock the at least one electronic indicator to the electronic quick connector.
8. The electronic quick connector of claim 1, further comprising: a transmitter configured to transmit a message representing the coupling conditions detected by the at least one sensor.
9. The electronic quick connector of claim 1, further comprising: a transceiver configured to transmit a first message representing the coupling conditions detected by the at least one sensor and to receive a second message from a transmitter.
10. The electronic quick connector of claim 1, further comprising: one or more electrical output pins configured to output the electronic signal provided by the at least one sensor.
11. The electronic quick connector of claim 1, wherein: the coupling conditions further include a partially connected condition; and the at least one sensor is further configured to detect the partially connected condition.
12. The electronic quick connector of claim 11, further comprising: at least one electronic indicator configured to indicate the coupling condition detected by the at least one sensor.
13. The electronic quick connector of claim 1, wherein: the coupling conditions further include (i) a connecting condition wherein the electronic quick connector and the further connector are being joined, and (ii) a disconnecting condition wherein the electronic quick connector and the further connector are being separated; and the at least one sensor is further configured to detect the connecting condition and the disconnecting condition.
14. The electronic quick connector of claim 13, further comprising: at least one electronic indicator configured to indicate the coupling condition detected by the at least one sensor.
15. A quick connection system comprising: the electronic quick connector of claim 1, and the further electronic quick connector.
16. The quick connection system of claim 15, wherein the further electronic quick connector comprises: at least one further sensor; wherein, to detect the plurality of coupling conditions of the electronic quick connector and the further electronic quick connector, the at least one sensor of the quick connector is further configured to detect the at least one further sensor of the further quick connector.
17. The quick connection system of claim 15, wherein the further electronic quick connector comprises: at least one further sensor configured to detect one of the coupling conditions; and at least one further electronic indicator configured to indicate the coupling condition detected by the at least one further sensor.
18. The electronic quick connector of claim 15, wherein: the further electronic quick connector comprises a coupling end and an attachment end; and the locking mechanism comprises: at least one object retaining hole through the coupling end of a first one of the electronic quick connector and the further electronic quick connector, an object movably disposed in the at least one object retaining hole, a sleeve slidably mounted on the coupling end and over the at least one object retaining hole of the first one of the electronic quick connector and the further electronic quick connector, a spring for biasing the sleeve to a biased position, and an object receiving recess for receiving the object in the at least one object retaining hole; wherein responsive to the coupling end of the electronic quick connector and the coupling end of the further electronic quick connector being brought together in the connected condition and the sleeve being in the biased position, the recess is configured to receive the object; and wherein the at least one sensor is further configured to detect whether the sleeve is in its biased locked position.
19. The electronic quick connector of claim 17, wherein the object is selected from the group consisting of: a ball; a pin; and a tab.
20. The electronic quick connector of claim 18, wherein: the object receiving recess is an annular groove.
21. The electronic quick connector of claim 18, wherein: relative rotation of the electronic quick connector with respect to the further electronic quick connector is inhibited responsive to the object being in the recess when the connectors are in the connected condition.
22. The electronic quick connector of claim 18, wherein: relative rotation of the electronic quick connector with respect to the further electronic quick connector is not inhibited responsive to the object being in the recess when the connectors are in the connected condition.
23. The electronic quick connector of claim 1, further comprising: a processor; one or more user-operable controls; and electronic circuitry in electrical communication with the processor, the at least one sensor, and the one or more user-operable controls.
24. The electronic quick connector of claim 23, further comprising: a circuit board; wherein the processor is disposed upon the circuit board.
25. The electronic quick connector of claim 23, further comprising: a power source configured to provide power to the processor.
26. The electronic quick connector of claim 15, wherein: the attachment ends of the electronic quick connectors are threaded for attachment to fluid flow lines.
27. The electronic quick connector of claim 26, further comprising: an irrigation sprinkler system, wherein the fluid flow lines form part of an irrigation sprinkler system.
28. The electronic quick connector of claim 1, wherein the at least one sensor is selected from the group consisting of: a magnetic sensor; a proximity sensor; an NFC sensor; an RFID sensor; a strain sensor; a piezoelectric sensor; an ultrasonic sensor; a pressure sensor; a temperature sensor; an optical sensor; a capacitive sensor; an inductive sensor; a resistive sensor; and a flow sensor.
29. The electronic quick connector of claim 1, wherein the locking mechanism comprises: a movable mechanical part; wherein the at least one sensor detects a position of the movable mechanical part.
30. The electronic quick connector of claim 1, wherein: the electronic signal comprises a first electronic signal and a second electronic signal; and the at least one sensor comprises: a first sensor configured to (i) detect the connected condition, and (ii) provide the first electronic signal, wherein the first electronic signal represents the connected condition, and a second sensor configured to (i) detect the disconnected condition, and (ii) provide the second electronic signal, wherein the second electronic signal represents the disconnected condition.
31. The electronic quick connector of claim 30, further comprising: at least one electronic indicator configured to indicate the coupling condition detected by the at least one sensor.
32. The electronic quick connector of claim 1, wherein: the at least one sensor is formed on an annular structure.
33. The electronic quick connector of claim 32, further comprising: a locking assembly configured to lock the at least one sensor to the electronic quick connector.
34. The electronic quick connector of claim 1, further comprising: a user-operable control; and a valve disposed within the bore, wherein the valve is configured to move to a plurality of flow control positions responsive to operation of the user-operable control.
35. The electronic quick connector of claim 34, further comprising: at least one electronic indicator configured to indicate a current flow control position of the valve.
36. The electronic quick connector of claim 34, further comprising: an electronic motor configured to move the valve responsive to operation of the user-operable control.
37. The electronic quick connector of claim 36, further comprising: a further valve disposed within the bore, wherein the further valve is configured to move to a plurality of flow control positions; and a further electronic motor configured to move the further valve responsive to operation of the user-operable control.
38. The electronic quick connector of claim 37, wherein: the valve and the further valve are arranged in series.
39. The electronic quick connector of claim 37, wherein: the valve and the further valve are arranged in parallel.
40. The electronic quick connector of claim 1, further comprising: a fluid dispensing head attached to one of: (i) the attachment end of the electronic quick connector; and (ii) an attachment end of the further electronic quick connector.
41. The electronic quick connector of claim 40, wherein the fluid dispensing head is selected from the group consisting of: a handheld nozzle; a shower head; a spigot; a sprinkler; and a faucet.
42. The electronic quick connector of claim 1, further comprising: a fluid source attached to one of: (i) the attachment end of the electronic quick connector; and (ii) an attachment end of the further electronic quick connector.
43. The electronic quick connector of claim 42, wherein: the fluid source is a base for mounting a fluid dispensing device.
44. The electronic quick connector of claim 1, further comprising: a device, separate from the electronic quick connector, the device comprising (i) a wireless transceiver configured to receive the message, and (ii) at least one electronic indicator configured to indicate the coupling condition represented by the message.
45. The electronic quick connector of claim 44, wherein the device is selected from the group consisting of: a base station; a remote control; a computer; a smartphone executing an app; and a tablet computer executing an app.
46. The electronic quick connector of claim 44, further comprising at least one of: a spigot; an irrigation controller; a fluid flow control timer; a shower system; a utility box; a bollard; and a wall-mounted box.
47. The electronic quick connector of claim 1, further comprising: a first portion of an electrical circuit; wherein the further electronic quick connector comprises a second portion of the electrical circuit; wherein in one of the coupling conditions the first portion and the second portion join to form an electrical circuit; wherein, responsive to the electrical circuit being formed, the at least one sensor is further configured to (i) detect the one of the coupling conditions, and (ii) provide an electronic signal representing the one of the coupling conditions.
48. The electronic quick connector of claim 47, further comprising: at least one electronic indicator configured to indicate the one of the coupling conditions responsive to the at least one sensor providing the electronic signal representing the one of the coupling conditions.
49. The electronic quick connector of claim 48, wherein the at least one electronic indicator is selected from the group consisting of: an electronic visual indicator; an electronic audible indicator; and an electronic tactile indicator.
50. The electronic quick connector of claim 47, further comprising: a transmitter configured to transmit a message representing the one of the coupling conditions responsive to the at least one sensor providing the electronic signal representing the one of the coupling conditions.
51. An apparatus comprising: a base; a connection adapted to connect to a source of fluid; a water outlet; an electronic dispensing device; at least one electronic quick connect and disconnect coupling comprising a first connector having a coupling end with a surface configured with at least one sensor thereof, and an attachment end adapted to be connected in fluid flow relationship to a fluid flow line; a second connector having a coupling end with a receiving opening to receive the coupling end of the first connector therein and having a surface configured with at least one sensor to sense the sensor of the coupling end of the first connector therein in a coupling condition only when the at least one sensor of the surface of the first coupling end communicates with the at least one sensor of the surface of the second receiving opening, and an attachment end adapted to be connected in fluid flow relationship to a fluid flow line; a holding mechanism associated with the first connector and the second connector to secure the coupling end of the first connector in the receiving opening of the coupling end of the second connector when the coupling end of the first connector is inserted into and fully received in coupling condition in the receiving opening and to release the coupling end of the first connector from the receiving opening when desired to disconnect the first connector from the second connector; sensors on the first connector and the second connector cooperating to indicate when the connectors are in coupling condition, as the connectors are joined and moved into coupling condition, and as the connectors are released and separated from coupling condition; wherein the sensors on the first connector and the second connector include at least one sensor positioned on one of the first and second connectors and at least one sensor positioned on the other of the first and second connectors which senses the at least one sensor on the other when the connectors are in coupled condition; electronic circuitry; one or more user-operable controls; a first circuit board connected with the at least one sensor and the electronic circuitry; a cover enclosing the first circuit board to protect the first circuit board; one or more electronic indicators disposed within the second connector; a second circuit board, the second circuit board comprising a system on chip, an IoT transceiver configured to transmit a first message from the connector and receive a second message into the connector; a cover enclosing the second circuit board to protect the second circuit board; a power supply configured to provide power to the second circuit board; and a system on chip comprising a microcontroller, memory, and interfaces, wherein the microcontroller is configured to generate a third message in the form of an electronic signal responsive to the current connection state of the first connector in relation to the second connector; wherein each indicator is configured to provide the third message responsive to the microcontroller generating the third message.
52. The apparatus of claim 51, further comprising: a base station, separate from the connectors, the base station comprising (i) a wireless transceiver configured to receive the first message, and (ii) an electronic indicator configured to indicate the coupling condition represented by the first message.
53. The apparatus of claim 52, further comprising: electronic circuitry; a body mounted on a mounting structure and including an electrical control device seat and one or more outlets; a control assembly fixed on the control assembly seat of said body and including at least one valve member and an electrical control device to control the at least one valve member; in the case of a rotary knob, the rotary knob being rotated toward an opened position and a closed position proportionally controlling the level of water flow; in the case of increase/decrease flow buttons, the buttons being pressed to control the level of water flow; a water pipe set including a water inlet pipe and at least one outlet pipe communicating with the at least one valve member of the control assembly to guide water into at least one valve member and to guide water out of the outlet of said body via at least one valve member; at least one valve, secured on at least one outlet pipe and opened to flow the water and closed to stop the water; a plurality of electronic sensing devices mounted on the electrical control device; wherein, in the case of a rotary knob, when the rotary knob is rotated toward the opened position, the electronic control device sends a signal accordingly to open the valve, thus flowing the water; when the rotary knob is rotated toward the closed position, the electronic control device is adjusted accordingly, hence the electronic control device sends an electrical signal to close the valve, thus stopping the water; wherein, in the case of a set of flow buttons, when the increase flow button is pressed, said electronic control device adjusts accordingly to open the valve, thus flowing the water; when the decrease flow button is pressed, the electronic control device is adjusted accordingly, hence the electronic control device sends an electrical signal to close said valve, thus stopping the water.
54. The apparatus of claim 53, wherein the electronic indicator comprises: an electrical control device seat having a plurality of notches formed thereon; a light shield disposed on each of the notches; and a plurality of light emitting diodes mounted in the notches, wherein the light emitting diodes are configured to indicate at least one status of the at least one electronic quick connect and disconnect coupling.
55. The apparatus of claim 54, wherein the at least one status is selected from the group consisting of: power on or off; battery charge level; coupling condition; network status; and connector network status.
56. The apparatus of claim 51, wherein the electronic dispensing device is selected from the group consisting of: a shower system; a spigot; an irrigation sprinkler; a micro-irrigation drip system; and a faucet.
Description
DESCRIPTION OF DRAWINGS
[0054] The leading digit(s) of each reference numeral used in this specification indicates the number of the drawing in which the reference numeral first appears.
[0055] The above-described features and advantages, as well as others, should become more readily apparent to those of ordinary skill in the art by reference to the following detailed description and the accompanying figures in which:
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DETAILED DESCRIPTION
[0095] For the purpose of providing an understanding of the principles of the disclosure, reference will now be made to the embodiments illustrated in the drawings and described in the following specification. It is understood that no limitation to the scope of the disclosure is thereby intended. It is further understood that this disclosure may include any alterations and modifications to the illustrated embodiments and includes further applications of the principles of the disclosure.
[0096] An electronic quick connect/disconnect system may be structured and formed in a variety of different ways. In one example, an electronic quick connect/disconnect system may be formed with an integrated external locking body or frame for receiving a male connecting member. In another example, an electronic quick connect/disconnect system may be formed with an internal locking body or frame.
[0097] The flow of electricity may be activated when an operator pushes an on/off switch to the on position and the flow of electricity may be broken when an on/off switch is pushed to the off position. The sensors may be located along or against the connecting coupling of the female connector and male connector, making an electrical connection between the various components.
[0098] In some embodiments, the electronic quick connect and disconnect coupling for forming a connection in a fluid system includes a first connector having a coupling end with a surface configured with at least one sensor portion thereof, and an attachment end adapted to be connected in fluid flow relationship to a fluid flow line; a second connector having a coupling end with a receiving opening to receive the coupling end of the first connector therein and having a surface configured with at least one sensor to sense the sensor of the coupling end of the first connector therein in a coupling condition only when the at least one sensor of the surface of the first coupling end communicates with the at least one sensor of the surface of the second receiving opening, and an attachment end adapted to be connected in fluid flow relationship to a fluid flow line; an electronic locking mechanism associated with and lockingly cooperable between the first connector and the second connector to secure the coupling end of the first connector in the receiving opening of the coupling end of the second connector when the coupling end of the first connector is inserted into and fully received in coupling condition in the receiving opening and to release the coupling end of the first connector from the receiving opening when desired to disconnect the first connector from the second connector; sensors on the first connector and the second connector cooperating to indicate when the connectors are in coupling condition, as the connectors are joined and moved into coupling condition, and as the connectors are released and separated from coupling condition; wherein the sensors on the first connector and the second connector include at least one sensor positioned on one of the first and second connectors and at least one sensor positioned on the other of the first and second connectors which senses the at least one sensor on the other when the connectors are in coupled condition; electronic circuitry; one or more user-operable controls which may include buttons, capacitive sensors, slide switches, an on/off switch, touch screens, and the like; a first circuit board assembled in or on the first connector and connected with the at least one sensor and the electronic circuitry and getting power from its own power supply or a second circuit board; a cover enclosing the first circuit board to protect the first circuit board; one or more electronic indicators disposed within second connector which may include electronic visual luminous indicators, electronic audible indicators, and electronic tactile indicators; a second circuit board getting power and grounding source from its own power source, the second circuit board comprising a system on chip, an IoT transmitter configured to transmit a message from the connector, and an IoT receiver, the at least one sensor electrically connected to the circuitry, the second circuit board electrically connected respectively to the at least one indicator and the at least one sensor; a cover enclosing the second circuit board to protect the second circuit board; a power supply configured to provide power to the second circuit board; the system on chip comprising a microcontroller, memory, a microprocessor or DSP cores, interfaces, wherein said microcontroller is configured to generate a message responsive to the current connection state of the first in relation to the second connector; wherein each indicator is configured to provide the message responsive to the microcontroller generating the message.
[0099] The system on chip (SoC) may be comprised of both hardware and software for controlling the microcontroller, microprocessor or DSP cores, peripherals and interfaces. The SoC and wireless communications chip may be integrated as a single-chip solution, specifically designed to support the speed, reliability, and quality requirements of the electronic quick connector.
[0100] The microcontroller may execute connector specific applications stored in the memory. The microcontroller may include digital signal controllers, analog-to-digital converters, digital-to-analog converters, and the like. The microcontroller may communicate with other elements of the connector over one or more communication busses. The transceiver may employ any communication protocol, including wired and wireless communication protocols. The wireless protocols may include Bluetooth, Bluetooth Low-Energy (BLE), Radio Frequency (RF), Wi-Fi, Digital Enhanced Cordless Telecommunications (DECT), cellular, near-field communications (NFC), ZigBee, Z-Wave, 6LowPAN, Thread, Sigfox and the like. The transmitter may employ multiple communication protocols. The user-operable controls may include buttons, capacitive sensors, slide switches, on/off switches, touch screens, and the like.
[0101] The sensors may include magnetic sensors, contact sensors, proximity sensors, limit sensors, and the like. A connector's sensors are electronic components whose purpose is to detect events or changes in a connector's configuration and relay the information to other electronics within the connector, such as the controller. Sensors may sense when two connectors are coupled or when they are decoupled. Sensors provided in the locking mechanism may sense when the locking mechanism is locked or unlocked. Sensors may be spaced circumferentially at certain degree intervals around a sensor ring.
[0102] Various sensors which may be used in various embodiments: contact sensors, which detect contact with another sensor; limit sensors, which detect when a subcomponent has moved to the end of its range; and magnetic sensors, such as Reed switches and Hall effect sensors, which use a magnetic field to close or open the circuit. The electrical circuit may be on when the magnet is near the sensor which occurs when the connector is in a connected position and, when the connector is in disconnected position, the sensor switch is off. Multiple sensors may be bundled together to ensure redundancy in case a sensor fails. Different types of sensors may also be bundled together. Sensors may immediately inform the microcontroller that a connection is coupled or decoupled via a signal. Sensors may be installed on the male connector, the female connector, or both. When a connection is made, the sensor signals to the controller that a connection event has occurred, and, similarly, when a connection is broken, the sensor signals to the controller that a disconnection event has occurred. In one embodiment of the disclosure, a controller can sense a partial connection, where multiple sensors may be aligned to sense partial connections. A partial connection may indicate to a user that a connector has been improperly coupled.
[0103] Hall effect sensors are one suitable technology for use with the electronic quick connect/disconnect connector. Hall effect sensors are semiconductor integrated circuits (ICs) with embedded Hall effect sensing elements are used all over the world in everyday products for measuring position. These magnetic sensor devices are used in personal electronics, industrial systems, medical devices, automobiles, aircraft, and spacecraft. Although there are other magnetic sensing technologies, Hall effect continues to be the most prevalent due to its unique set of advantages. First, they are inexpensive: ICs that incorporate Hall effect elements are mass produced with standard CMOS processing flows. Second, they are highly reliable. Being solid-state sensors that measure magnetic fields without requiring physical contact, devices can operate for decades. Third, they are simple: while the inside of an IC incorporates thousands of complex circuits, the outside of most devices only has 3 pins. The output pin is a simple indicator of the proximity to a magnet, and standard microcontrollers can directly read it. Fourth, they offer superior distance sensing: magnetic fields travel a distance and pass through most substances undisturbed. This allows sensors to be integrally located within connectors and are shielded from the environment and invisible to the user.
[0104] The connector system may use a proximity sensor which is a sensor able to detect the presence of nearby objects without any physical contact. A proximity sensor typically emits an electromagnetic field or a beam of electromagnetic radiation (infrared, for instance), and looks for changes in the field or return signal. The object being sensed is often referred to as the proximity sensor's target. Proximity sensors can have a high reliability and long functional life because of the absence of mechanical parts and lack of physical contact between sensor and the sensed object.
[0105] Sensors are used in electronic quick connectors to send signals to the microcontroller so that the microcontroller may instruct the transmitter to relay this information to other wireless devices and apps and to instruct indicators to relay this information to a user. With modern advances in system-on-chip microcontroller platforms and communication components, the use of sensors may be easily applied into the field of quick connectors for fluid systems.
[0106] The sensor's compact size may be powered by one or more 3VDC+ lithium batteries and employ crystal technology for signal transmission, with a longer battery life than non-lithium batteries. The microcontroller may also utilize learn mode technology, enabling it to work with other systems. Each connector is given a unique identification code at the factory, which makes it possible to register connectors with base stations, different controllers, other devices, and apps. The connectors may transmit using beacon technology, which means a battery and sensor status signal can frequently be transmitted.
[0107] The information may be made useful to a user in some way. This could be in the form of a visual indicator, an audible indicator, a tactile indicator, or even an alert to the user, such as email, text, or notification via an app. For example, a simple text alert could be sent when a coupler system is disconnected. Additionally, an interface allows users to proactively check in on one or more connectors. Depending on the application, the user may also be able to perform an action and affect the system. For example, the user might remotely adjust an electronic valve opening via an app on their phone using existing wireless valve technology. Some actions may be performed automatically. Rather than waiting for a user to electronically adjust the flow, a system could adjust the flow automatically via predefined rules.
[0108] In one embodiment, an electronic connector sends data to a solid-state base station controller mounted inside a cabinet. The cabinet contains a power supply to distribute power in the cabinet; a detector interface component, to connect to electronic connectors and other controllers; amplifiers (such as Wi-Fi repeaters); the controller itself; a monitor unit; and other components. Battery backups may be installed in a separate cabinet from the controller cabinet. These may also provide battery recharging capabilities to the connectors where the operator recharges the connectors when not in use. Solar panels may be installed on the cabinet for recharging the batteries. The base station receives data from the connectors that inform the controller processor whether connectors are connected or disconnected, so that it can display to and alert operators of any disconnections.
[0109] The base station can seamlessly integrate connector data from diverse connector systems, devices and sensors from multiple manufacturers and models. The base station controller is aimed at operators wishing to receive data from the connectors into applications. Data can be collected from a number of locally connected physical devices and sensors. The base station can also be a component of an electronic spigot system. The base station may also provide a charging unit for a plurality of electronic connectors.
[0110] Various embodiments provide an electronic quick connect and quick disconnect system which is compact, replaces the conventional connector, and notifies operators of the current connection state. A base station, housed within another irrigation controller, such as an electronic spigot, can provide a fail-safe mechanism which automatically shuts off electronically controlled valves whenever the system detects a disconnection of one or more electronic connectors in the fluid system.
[0111] Turning now to the figures,
[0112] As depicted in
[0113] In one example, a connecting end of the female connecting member 30 is coupled to the nozzle 12 and a connecting end of the male connecting member 40 is coupled to the hose 14, and vice versa. In another example, the connecting end of the female connecting member 30 is coupled to a sprinkler (not shown). It will be understood that certain combinations and subcombinations are of utility and may be employed without reference to other features and subcombinations. For example, a hose to hose system may use an electronic connector.
[0114] As depicted in
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[0117] Referring to
[0118] The sensors 602 may include contact sensors, magnetic sensors, limit sensors, proximity sensors, and the like. For example, in a connector, a proximity sensor may be utilized to determine the distance of the first connector from the second connector.
[0119] Any type of electric valve motor 604 found in prior art may be used in conjunction with a valve 605. In one embodiment, a conventional electric valve motor may be used to rotate a ball valve either linearly or in steps. In another embodiment, a conventional electric valve motor may be used to rotate a disk valve either linearly or in steps. In yet other embodiment, a conventional electric valve motor may be used to raise and lower a lift gate valve either linearly or in steps. The electric valve motor may be connected to the connector's microcontroller for controlling its operation, which either can be performed via a user interface on the connector itself or remotely using the wireless communications module.
[0120] Referring to
[0121] The electronic quick connector 10 comprises a male connector 40; a female connector 30; an indicator 150 comprised of one or more luminous elements; embedded circuitry 125; a power supply 123; a circuit board 122 comprising a microcontroller or microprocessor, memory, and interfaces, and IoT transmitter and IoT receiver; a lock ring assembly 77; a plurality of sensors 95 and 98 on the female connector 30; a tubular sleeve 29; a plurality of sensors 65 and 68 on the male connector 40; a compression spring 32; a lock ring 35; a pair of O-rings 38 and 41; a power switch 121; and a plurality of retaining balls 44. In other embodiments, the retaining balls 44 can be replaced with pins, tabs, other objects, or the like.
[0122] Male connector 40 includes an internally threaded portion 47 forming an attachment end integrally connected to a male quick connect or coupling portion or end 50 by means of a shoulder portion 53 intermediate the length of the male connector 40. Male connector 40 further includes a water channel 56 which extends completely through male connector 40, an external ring-shaped retaining groove 59 about coupling portion 50, a ring-shaped surface 62, a circuit board (not shown), a pair of electronic sensors 65 and 68 on shoulder portion 53, and internal circuitry (not shown). Male connector 40 is preferably made of brass or stainless steel, but can be made of aluminum, brass, stainless steel, plastic, polymer, thermoplastic, or of any similar material.
[0123] Female connector 30 comprises an externally threaded portion 71 forming an attachment end integrally connected to a female quick connect portion or end 74 by means of a shoulder portion 77. Female connector 30 further includes a water channel 80 which extends completely through female connector 30, a plurality of tapered objects (such as a ball, pin, tab, or the like) retaining holes 83 through female portion 74, an internal annular O-ring groove 86 inside shoulder portion 77, an external annular O-ring groove 89 about externally threaded portion 71 adjacent shoulder portion 77, a ring-shaped surface 92 about shoulder portion 77, and a pair of electronic sensors 95 and 98 formed in female portion 74 by a notch 100 therein. Female connector further includes a power supply 123, a circuit board 122, electronic circuitry 125, an annular luminous ring element 150, and internal circuitry. The circuit board includes a SoC, a memory, and an IoT transceiver. The luminous element ring 150 is electronically connected to the power supply 123 via electrical conductors. The luminous element ring 150 is electronically connected with a control pin of the system-on-chip controller. The luminous element ring 150 may include a plurality of light emitting diodes, a semiconductor laser (not shown) or other electronic components (not shown) which can emit light. The luminous element ring includes an annular translucent cover 151. Female connector 30 is preferably made of brass or stainless steel, but can be made of aluminum, brass, stainless steel, plastic, polymer, thermoplastic, or of any similar material.
[0124] Sleeve 29 is preferably made of brass or stainless steel, but can be made of aluminum, brass, stainless steel, plastic, polymer, thermoplastic, or of any similar material.
[0125] Lock ring 35 is secured in ring-shaped lock ring groove 112 during assembly after sleeve 29 is slid over female coupling portion 74 with objects 44 in holes 83.
[0126] Compression spring 32 biases sleeve 29 against lock ring 35 and comprises a piece of cylindrical metal wound approximately two turns at such a radius as to closely fit about female portion 74 of female connector 30. Spring 32 is preferably made of stainless steel.
[0127] Lock ring 35, O-rings 38 and 41, and retaining balls 44 are of standard construction known in the fluid flow industry, and disclosed in prior art, as is the construction of object retaining holes 83 to retain balls 44 therein.
[0128] The circuit board which consists of the SoC, the memory unit, and the IoT communications chip (transceiver) are derived from standard technology known in the electronics industries, as is the power switch, the power supply, and the electronic circuitry. The SoC and the IoT chip may be provided as a single-chip solution. A flexible circuit board may also be used. The SoC and the IoT chip may be housed within a cylindrical shell.
[0129] Female connector 30, sleeve 29, circuit board 122, electronic circuit 125, power supply 123, luminous element 150, luminous element cover 151, electronic sensors 95 and 98, power switch 121, indicator ring assembly 130, integrated circuitry, compression spring 32, lock ring 35, O-rings 38 and 41, and retaining balls 44 all fit together as shown in
[0130] When male and female connectors 40 and 30 are connected, sensors 95 and 98 in female connector sense that the female connector is connected to the male connector. For example, sensors detect each other, and when the voltage difference exceeds a set value of the controller, a control signal is emitted from a control pin of the chip to make the luminous element illuminate with an indication of a connected state. A control signal may also be emitted to make an audible indicator or tactile indicator produce indications responsive to the signal received. Furthermore, the transmitter sends a connected state message to the wireless network.
[0131] The indicator assembly, the circuit board, the embedded circuitry, the sensor assembly, and the connector may utilize one or multiple layers.
[0132]
[0133]
[0134] In
[0135] In
[0136]
[0137] Referring to 8A to 8D, the electronic spigot further comprises a communications module for receiving notifications/alerts received from quick connectors. The communications module is installed within the body of the base station.
[0138] As shown in
[0139] As generally illustrated, the electronic spigot is typically provided as a specific purpose computing device located within a geographical area of electronic connectors. When organized into groups within a particular area (e.g., a residential landscape), hoses coupled to particular valves define a watering zone (also referred to simply as a zone) within the particular area. In some embodiments, map-based display functionality may be present, enabling a user to view electronic connectors associated with the electronic base station controller in a map-based format.
[0140] The input unit for controlling the base station comprises a user interface adapted to be engaged by a user, thereby enabling the user to receive signals from the quick connectors registered with the base station controller.
[0141] The connecting ends of the connecting members 30, 40 are shown in detail in
[0142] The luminous ring 37 comprised of light emitting diodes, lens cover, and integrated circuitry emits flashing or steady light to indicate to the user that status of a connection.
[0143] The connector 36 includes at least one sensor and is illustrated as a sensor ring assembly 36a. When the male connector is inserted into the interior of the connector 36, the sensor ring of the male connector contacts a sensor ring 36a housed within the outward facing wall of the female connector.
[0144] A connecting end of the connector 36 is sized to be substantially conformed to an outer receiving threaded surface of a fluid dispensing device or source. As an example, the connector is a nozzle, sprinkler, or hose connector 36, as illustrated in
[0145] The connector may utilize one or multiple layers. The connector may be made of aluminum, brass, titanium, stainless steel, plastic, polymer, thermoplastic, or of any similar material. The indicator assembly of the present disclosure may utilize one or multiple layers. The indicator assembly may be made of aluminum, brass, titanium, stainless steel, plastic, polymer, thermoplastic, or of any similar material. The sensor assembly of the present disclosure may also utilize one or multiple layers. The sensor assembly may be made of aluminum, brass, titanium, stainless steel, plastic, polymer, thermoplastic, or of any similar material.
[0146] Although the system 10 shown as two connectors 30, 40 separately coupled to the fluid dispensing devices, it should be understood that numerous variations to the configuration of the system are possible. For instance, the connector 36 may be formed as part of or integrated into one of the connecting members 30, 40. In another example, at least one of the connecting members 30, 40 may be formed as part of or integrated into the fluid dispensing device.
[0147] In many of these embodiments, a system 1100 includes a first assembly 1102 and a second assembly 1160. As illustrated in
[0148]
[0149]
[0150]
[0151]
[0152] As shown in
[0153] The nozzle 102 is an example of a fluid device that includes a body 116, a valve, and a shaft. The nozzle 102 is representative of any fluid device, such as fluid sprinklers, wands, faucets, electronic or mechanical timers, tanks, containers, accessories, garden wheel reels, and any other fluid device.
[0154] In
[0155] As shown in
[0156] The tube coupling portion is a cylinder that defines an axial center. The tube coupling portion defines an inside diameter and an outside diameter. The diameters are typically approximately constant along a length of the tube coupling portion, and an outer surface of the tube coupling portion is free from irregularities, however, the diameters may change along the length of the tube coupling portion. In another embodiment, instead of being cylindrical, the tube coupling portion defines a cross section that is elliptical, triangular, square, rectangular, pentagonal, hexagonal, semi-cylindrical, or any other shape as desired. In any components of the system 100 as described herein, similar geometry may be used or applied, including components in the system as depicted in
[0157] The body portion may be formed from stainless steel, brass, aluminum, die cast aluminum, zinc die cast, titanium, polypropylene, thermoplastic, or any other material desired that is suitable for the type of fluid selected to pass through the fluid channel. Furthermore, in some embodiments the body portion is one or more of anodized, chromed, painted, hardened, and any other method that is suitable for the body portion.
[0158] In operation, the fluid system 100 is configured to perform a method shown in
[0159] With reference to
[0160] Feedback from Electronic Connectors when Connected
[0161] When the male connector 132 is connected to the female connector 134, one or more luminous elements emit light and alert the user that a connection has been established between the male connector 132 and the female connector 134. When the connection occurs, a sound and/or vibration, as tactile feedback, may also be provided to further alert the user that a connection has been established between the male connector 132 and the female connector 134.
[0162] When at least one sensor senses a connection, the controller is signaled. In several embodiments, the at least one sensor of either the first connector or the second connector sense that the connectors are coupled. A control signal is emitted from a control pin of the controller chip to make one or more luminous element illuminate according to a set mode of operation. Furthermore, the transmitter transmits a signal or message to a base station, another device, or app.
[0163] Feedback from Electronic Connectors when Disconnected
[0164] When usage of the nozzle 102 is complete either to store the nozzle or to replace the nozzle with another device, the user disconnects the nozzle from the hose 110 by disconnecting the male connector 132 from the female connector 134. The male connector 132 is moved away from the female connector 134 and the connectors are separated.
[0165] When the sensors detect that the connectors are separated or disconnected, the controller is signaled. A control signal may be emitted from a control pin of the chip to make one or more the elements illuminate according to a set mode of operation. Furthermore, the transmitter sends a signal or message to a base station, another device, or app.
[0166] Advantages of the Electronic Quick Connect/Disconnect Connector
[0167] The electronic connector system 100 offers numerous other advantages. First, users can quickly and easily disconnect a fluid device, such as the nozzle 102, from the hose 100. Second, the male connector 132, 420 and the female connector 134, 422 are quickly and easily connected and disconnected from each other. As illustrated in
[0168] When the male connector 132, 420 is connected to the female connector 134, 422 the body portion 136, 426 can either be rotatable or fixed relative to the female connector and the hose 110, using various methods employed in the industry today. Accordingly, when the male connector 132 is connected to the female connector and to the nozzle 102, the nozzle is rotatable relative to the hose 110. A switch can offer a method for switching between rotatable and non-rotatable positions.
[0169] As another advantage, when the male connector 132, 420 is connected to the female connector 134, 422, one or more luminous elements emit light in a steady or flashing mode of operation. Furthermore, the transmitter sends a signal or message to a base station, another device or app. Similarly, when the male connector 132, 420 is disconnected to the female connector 134, 422, one or more luminous elements may emit light, while the transmitter may send a signal or message to a base station controller, another device or app. In some embodiments, the female connector may have a test the state, which, in turn, the controller sends a message to a visual indicator to emit light reflecting the current connection state, and to the transmitter to send a signal or message to a base station controller, another device, or app. In other embodiments, the connector may act as a beacon, frequently emitting the current connection state of the connector and
[0170] Electronic Connected Coupler
[0171] As shown in
[0172] The male connector 658 extends from the nozzle apparatus 654 and includes a body portion 676 and a sensor assembly 680. The body portion 676 is integrally formed with the body 662 of the nozzle apparatus, such that the body portion 676 and the body 662 are a monolithic part. The body portion 676 includes a tube coupling portion 682 and an annular groove 694 and defines a fluid channel therethrough.
[0173] The tube coupling portion 682 is substantially identical to the tube coupling portion of the male connector 132. The fluid channel 684 of the body portion 676 is fluidly coupled to the fluid channel (not shown) of the body 662. In another embodiment, the body portion 676 is permanently connected to the body 662.
[0174] The mating feature 690 is formed on an external surface of the coupling portion 682 and includes an annular groove, encircling an exterior wall of the coupling portion.
[0175] Accordingly, the male connector 658 is configured to connect to the female connector 134, 422 in substantially the same way that the male connector 132 connects to the female connector 134.
[0176] The sensor assembly may be in the form of an annular ring assembly. Accordingly, the sensor assembly of the male connector is configured to contact the sensor assembly of the female connector.
[0177] As shown in
[0178] The female connector 758 extends from the nozzle apparatus754 and includes a body portion 776 and a sensor assembly 780. The body portion 776 is integrally formed with the body 762 of the nozzle apparatus, such that the body portion 776 and the body 762 are a monolithic part. The body portion 776 includes a tube coupling portion 782 and a plurality of balls 794 and defines a fluid channel therethrough. In other embodiments, the balls can be replaced with pins, tabs, or the like.
[0179] The balls 794, as shown, are in a fixed relationship with the tube coupling portion 782. The tube coupling portion 782 is substantially identical to the tube coupling portion of the female connector 134. The fluid channel 784 of the body portion 776 is fluidly coupled to the fluid channel (not shown) of the body 762. In another embodiment, the body portion 776 is permanently connected to the body 762.
[0180] The mating feature 790 is formed on an internal surface 792 of the coupling ring 786 and includes a plurality of protuberances or objects, provided as balls 794, encircling an inside wall of the coupling portion. The mating feature 790 can be in other forms such as monolithic or added components to the surface. In yet another embodiment, the surface 792 may be altered or modified to form the mating feature 790. The balls 794 extend through passages 796 formed in the coupling portion and are connected to the coupling portion. pin, tab
[0181] Accordingly, the female connector 758 is configured to connect to the male connector 132, 420 in substantially the same way that the female connector 134 connects to the male connector 132.
[0182] The indicator assembly 795 may be in the form of an annular luminous ring assembly. As illustrated in
[0183] The power supply 796 may be provided internally as illustrated, or externally via a power supply in an electronic version of the nozzle 754 as disclosed in U.S. non-provisional application Ser. No. 15/276,874.
[0184] Electronic Adjustable Flow Control
[0185] As illustrated in
[0186] As shown in
[0187] In other embodiments, a coupling system 10 is modified to enable flow control of the fluid through the coupling system by a conventional mechanical valve assembly.
[0188] Adapter Apparatus
[0189] As shown in
[0190] In another embodiment, block 954 represents the male connector 132, block 958 represents the female connector 134, block 962 represents the female connector 134, and block 966 represents another male connector 132. Accordingly, in this embodiment the adapter apparatus 978 includes blocks 958 and 962 and is a female-female adapter that is used to connect the male connectors 132 of blocks 954 and 966.
[0191] In yet another embodiment, block 954 represents a fluid device such as the nozzle 102, block 958 represents the male connector 132 connected to the nozzle 102, block 962 represents the female connector 134, and block 966 represents any other type of connector, including propriety connectors. Accordingly, in this embodiment the adapter apparatus 982 includes blocks 962 and 966 and is referred to as a female-propriety adapter in the industry.
[0192] In a further embodiment, block 954 represents a fluid device such as the nozzle 102, block 958 represents the female connector 134 connected to the nozzle 102, block 962 represents the male connector 132, and block 966 represents any other type of connector, including propriety connectors, as desired. Accordingly, in this embodiment the adapter apparatus 986 includes blocks 962 and 966 and is referred to as a male-propriety adapter in the industry.
[0193] When the adapter apparatus 974, 978, 982, 986 is in use, block 954 is fluidly coupled to block 966 as shown by the fluid channel 970.
Additional Embodiments
[0194] In another embodiment, the internal assembly is combined into a single component. For example, the internal assembly is formed as a single component using at least a one stage molding process.
[0195] As illustrated in
[0196] In yet another embodiment of the coupler system 104, 106, the male connector 132, 420 includes a magnetic sensor system that is configured to sense the connection of the female connector 134, 422 to the male connector 420. The magnetic connection sensor system includes a first magnetic element associated with the male connector 132, 420 and a second magnetic element associated with the female connector 134, 422. The magnetic elements are magnetically attracted to each other to close the electronic circuit of the male connector 132, 420 with the female connector 134, 422. In a similar embodiment, the magnetic elements are magnetically opposed to each other to close the electronic circuit of the male connector 132, 420 with the female connector 134, 422.
[0197] In one embodiment each electronic quick connector includes a portion of an electrical circuit and a coupling condition is detected when the portions are brought together to form an electrical circuit.
[0198] Referring to
[0199] In one coupling condition the electronic quick connectors 2602, 2604 are brought together such that the first portion 2606 and the second portion 2608 join to form an electrical circuit. In particular, electrical contacts 2612A and 2612D are brought into electrical contact with one another, and electrical contacts 2612B and 2612C are brought into electrical contact with one another, thereby completing an electrical circuit that includes power supply 2614 and sensor 2616. Responsive to the electrical circuit being formed, sensor 2616 detects the coupling condition, and provides an electronic signal 2622 representing the detected coupling condition.
[0200] Sensor 2616 may be any sensor that can detect the formation of the electric circuit. For example, sensor 2616 may be a voltage sensor, current sensor, resistive sensor, capacitive sensor, inductive sensor, or the like.
[0201] In some embodiments, electronic quick connector 2602 may include an indicator 2618. Responsive to the sensor 2616 providing the electrical signal 2622, the indicator 2618 indicates the coupling condition. The indicator 2618 may be an electronic visual indicator, an electronic audible indicator, an electronic tactile indicator, and the like.
[0202] In some embodiments, electronic quick connector 2602 may include a transmitter 2620. Responsive to the sensor 2616 providing the electrical signal 2622, the transmitter 2620 transmit a message representing the coupling condition.
[0203] While the illustrated embodiments show male or external threads on the attachment end of the female connector and female or internal threads on the attachment end of the male connector, either end could have either internal or external threads depending upon the particular application for the coupling. Further, the coupling can be used in various components, not just the specific uses shown, such as the electronic sprinkler, electronic nozzle, and electronic spigot.
[0204] A number of implementations have been described. Nevertheless, various modifications may be made without departing from the scope of the disclosure. Accordingly, other implementations are within the scope of the following claims.