SOLVENT-FREE METHODS AND SYSTEMS FOR EXTRACTION OF PHYTOCHEMICALS FROM PLANTS INCLUDING PLANTS OF THE CANNABACEAE
20190299115 ยท 2019-10-03
Inventors
Cpc classification
C11B9/027
CHEMISTRY; METALLURGY
B01D3/346
PERFORMING OPERATIONS; TRANSPORTING
B01D3/101
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method and system of and for extraction or removal of phytochemicals from plants, including those of the plant family Cannabaceae. More specifically, a method and system for extracting essential oils from plants, such as cannabis, without the use of a solvent.
Claims
1. A method of and for extracting a phytochemical from plant material or a phytochemical composition, the method comprising the steps of: dispensing the plant material or the phytochemical composition onto or into a holder that is within or at least partially defining a vacuum chamber; substantially maintaining a first vacuum within the vacuum chamber; under the first vacuum, sufficiently heating the plant material or the phytochemical composition to cause at least one phytochemical to volatize and/or precipitate from the plant material or phytochemical composition; and collecting while substantially maintaining the first vacuum within the vacuum chamber, at least one of (a) the at least one phytochemical, thereby creating a phytochemical extract and (b) the processed plant material or processed phytochemical composition from the holder.
2. The method of claim 1, further comprising changing the position of the plant material or phytochemical composition within or on the holder.
3. The method of claim 2, with the changing step comprising changing the position of the plant material or phytochemical composition within or on the holder while performing the sufficiently heating step.
4. The method of claim 2, with the changing step comprising stirring the plant material or phytochemical composition within or on the holder.
5. The method of claim 2, with the changing step comprising at least one of vibrating the holder and rotating the holder.
6. The method of claim 1, with the collecting step comprising collecting Already Been Vaped (ABV) plant material or ABV phytochemical from the holder.
7. The method of claim 1, further comprising packaging, into a container and under the first vacuum or a second vacuum, at least one of (a) the collected phytochemical extract, and (b) the processed plant material or the processed phytochemical composition collected from the holder.
8. The method of claim 1, packaging into a container at least one of (a) the collected phytochemical extract, and (b) the processed plant material or the processed phytochemical composition collected from the holder.
9. The method of claim 1, further comprising, before dispensing the plant material or the phytochemical composition onto or into the holder: dispensing the plant material or the phytochemical composition in a first holding chamber; establishing or increasing a second vacuum of the first holding chamber that is the same or a substantially similar vacuum quality to the first vacuum; fluidly coupling the first holding chamber with the vacuum chamber.
10. The method of claim 1, with the collecting step comprising: dispensing the processed plant material or the phytochemical composition in a second holding chamber that is both in fluid communication with the vacuum chamber and under the first vacuum; isolating the second chamber from the vacuum chamber, thereby fluidly decoupling the second chamber from the vacuum chamber, and evacuating the processed plant material or the phytochemical composition from the second holding chamber.
11. A phytochemical extraction system comprising: a vacuum chamber arranged to maintain a vacuum; a holder arranged to hold a plant material or a phytochemical composition, the holder arranged within the vacuum chamber or at least partially defining the vacuum chamber, the holder defining a first aperture arranged for evacuating the plant material or the phytochemical composition from the holder; an evacuation pump in fluid communication with the vacuum chamber and arranged to create a vacuum within the vacuum chamber; a collector arranged to collect at least one phytochemical that volatizes and/or precipitates from the plant material or the phytochemical composition; and a heat source arranged to increase the temperature of the plant material or phytochemical composition in or on the holder when the heat source is operating, the vacuum chamber and the evacuation pump operably coupled for establishing an amount of vacuum that is sufficient to cause, in combination with the increase of the temperature caused by the heat source, the at least one phytochemical to volatize and/or precipitate from the plant material or the phytochemical composition, thereby processing the plant material or the phytochemical composition and creating a phytochemical extract.
12. The system of claim 11, with the first aperture being further arranged for receiving the plant material or the phytochemical composition into or onto the holder.
13. The system of claim 11, with the holder further defining a second aperture arranged for receiving the plant material or the phytochemical composition into or onto the holder.
14. The system of claim 11, further comprising at least one vibration element operably coupled to the holder and arranged to change the position of the plant material or phytochemical composition within or on the holder when the at least one vibration element vibrates.
15. The system of claim 11, further comprising at least one rotatable connection operably coupled to the holder and arranged to change the position of the plant material or phytochemical composition within or on the holder when the at least one rotatable connection rotates.
16. The system of claim 11, further comprising at least one stirrer arranged to change the position of the plant material or phytochemical composition within or on the holder when the at least one stirrer operates.
17. The system of claim 11 further comprising a dispenser arranged to dispense, upstream of the holder, the plant material or the phytochemical composition.
18. The system of claim 17, with the dispenser further arranged within the vacuum chamber.
19. The system of claim 11 further comprising at least one of a first holding chamber and a second holding chamber, the first holding chamber and the second holding chamber adapted to isolate the respective chamber from the vacuum chamber and establish fluid communication with the respective chamber and the vacuum chamber, the first holding chamber arranged to dispense the plant material or the phytochemical composition into the vacuum chamber or onto or into the holder and the second holding chamber arranged to receive the processed plant material or the processed phytochemical composition.
20. The system of claim 11, where the collector is arranged at least partially within the holder.
21. The system of claim 11, where the holder defines a cylindrical shape and at least partially defining the vacuum chamber.
22. The system of claim 11, with the heat source comprises at least one infrared heating element.
23. The system of claim 11, with the holder comprising a material at least substantially transparent to at least one wavelength emitted by the heat source.
24. The system of claim 11, with the heat source arranged or arrangeable to surround at least a portion of the holder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0090] In the following description, numerous details are set forth for the purpose of example and explanation; however, one of ordinary skill in the art will realize that the invention may be practiced without the use of these specific details.
[0091] While not wishing to be bound by any one theory or combination of theories, it is believed and proven by instant inventor experimentation that utilizing at least a partial vacuum to reduce the temperature at which a phytochemical volatizes and/or precipitates from plant material or a phytochemical composition may be used to collect one or more phytochemicals, which can be used for medical, industrial, and scientific purposes.
[0092] While not wishing to be bound by any one theory or combination of theories, it is believed and proven by instant inventor experimentation that utilizing at least a partial vacuum to reduce the temperature at which a phytochemical volatizes and/or precipitates from plant material or a phytochemical composition may be used to collect one or more phytochemical, without causing substantial undesired alteration and/or degradation of the extracted phytochemical, which can be used for medical, industrial, and scientific purposes.
[0093] The figures and description below provide numerous embodiments and exemplary configurations whereby one of ordinary skill in the art can utilize at least a partial vacuum to reduce the temperature at which a phytochemical volatizes and/or precipitates from plant material or a phytochemical composition to collect one or more phytochemicals. Additional embodiments and configurations will be readily apparent to those of skill in the art upon reading the instant disclosure.
[0094] As used herein, substantially maintain vacuum shall mean retaining the same or similar quality of vacuum, even if there's some fluctuation to an established vacuum value. For example, maintaining one of a low, medium, and high vacuum quality or only switching one level of vacuum quality (e.g., High to Medium or Medium to Low):
TABLE-US-00001 Vacuum quality Torr Atmospheric pressure 760 Low vacuum 760 to 25 Medium vacuum .sup.25 to 1 10.sup.3 High vacuum 1 10.sup.3 to 1 10.sup.9
[0095] Providing plant material or a phytochemical composition onto or into the holder envisions embodiments where a holder may be substantially planar (thus the material/composition is on such holders) or defines a cavity (thus the material/composition is within or in such holders).
[0096] As depicted in
[0097] It is contemplated that the plant material or phytochemical composition (115) may be placed and held in the vacuum chamber (105) by many and varied known methods or systems. For example, the plant material or phytochemical composition (115) may be placed on a base or plate, within a bowl or cradle, or other holder (120), or simply suspended within the vacuum chamber (105) as would be convenient with stemmed plants and/or stemmed flowering plants (Not Shown). In some embodiments, holder (120) may define multiple apertures along at least a section of holder (120) for allowing phytochemicals emitted from material or composition (115) to travel to another area of the vacuum chamber (105).
[0098] It is contemplated that phytochemical collection may comprise simply allowing the vacuum chamber (105) vacuum/pressure to eventually via the non-actuated evacuation pump (110) equalize and return the vacuum chamber to ambient atmospheric pressure (210), and then collecting the extracted phytochemical from the interior of the vacuum chamber (105).
[0099] As depicted in
[0100] As depicted in
[0101] In some embodiments, the temperature to which the heat source (130) increases the internal temperature of the vacuum chamber (105) and/or the temperature of the plant material or phytochemical composition (115) to enable volatilization of a phytochemical at a lower vacuum without causing pyrolysis of the plant material or phytochemical composition (115) is below 100 C. In some embodiments, the temperature is about 90 C., or about 80 C., or about 70 C., or about 60 C. or about 50 C., or about 40 C., or about 300 or about 20 C. or about 15 C. In other embodiments, the temperature to which the heat source (130) increases the internal temperature of the vacuum chamber (105) and/or the temperature of the plant material or phytochemical composition (115) to enable volatilization of a phytochemical at a lower vacuum without causing pyrolysis of the plant material or phytochemical composition (115) ranges from about 15 C. to about 230 C. For example, the temperature can be about 110 C., or about 120 C., or about 130 C., or about 140 C., or about 150 C., or about 160 C., or about 170 C., or about 180 C., or about 190 C., or about 200 C., or about 210 C., or about 220 C., or about 230 C.
[0102] It is contemplated that utilizing either controlled or explosive recompression of the chamber (105), the at least one phytochemical is collected via a collection chamber (305, 305). In certain embodiments, the collection chamber (305, 305) may be located within the vacuum chamber (305), or may be separate from and in fluid communication with the vacuum chamber (305). It is contemplated that the system (100) include a valve (205) capable of controlled and/or explosive venting of the vacuum chamber (105) to the ambient atmosphere (210).
[0103] It is contemplated that utilizing explosive recompression of the vacuum chamber (105) may be one way that the at least one phytochemical is collected via the collection chamber (305, 305).
[0104] As depicted in
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[0108] It is contemplated that the trap or filter (415) may be remote from, and/or internal to or integral with (not shown), the collection chamber (305, 305). It is also contemplated that the collection chamber (305, 305) and/or the trap or filter may be cooled to a temperature below the temperature of the vacuum chamber (105) to more effectively and efficiently collect a desired or selected phytochemical.
[0109] As depicted in
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[0114] As depicted in
[0115] Dispenser (509) is arranged to provide the plant material or phytochemical composition (115) for vaporization. Holder (120) accepts said material or composition (115). Dispenser (509) and holder (120) may be isolated from each other via valve (517) (e.g., a gate valve) or an air lock, as described in more detail in (combinable) aspects of the below-described embodiments. Said material or composition (115) may be gravity assisted in traveling from dispenser (509) to holder (115) and/or rely on a pressure differential between dispenser (509) or air lock (not shown) and vacuum chamber (105).
[0116] ABV (already been vaped) plant material or phytochemical composition (not shown) may be collected (e.g., suctioned up) by ABV collector (507). ABV collector (507) may utilize a pressure differential, such as in this embodiment, and/or gravity, as shown in other embodiments.
[0117] Valves (515) and (520) respectively isolate ABV collector (507) and collection chamber (305) from the vacuum chamber.
[0118] As depicted in
[0119] As depicted in
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[0122] Air lock (607) may be arranged to be fully within, fully outside, or partially within vacuum chamber (105).
[0123] As depicted in
[0124] The inventive system and method (700) further includes controller (708), high-vacuum evacuation pump (710) (e.g., a turbomolecular pump), vacuum plumbing (712) (e.g., pipes and valves) arranged between pumps (710) and rough evacuation pump (714), which creates a vacuum on the outlet side of the high-vacuum evacuation pump (710).
[0125] The inventive system and method (700) further includes cold trap collector (716), protective cold trap (718), chiller (720), ABV collector (722), and coolant lines (724) from chiller (720).
[0126] Controller (708) may be a programmable logic controller. Controller (708) controls various subsystem (dispensing, stirring, heating, cooling, vacuuming, collecting, and the like) and actuators thereof for system and method (700) as well as possibly providing a user interface for adjusting and setting variables such as vacuum pressure values and times, heating temperature and times, cooling temperatures and times, and the like.
[0127] Cold trap collector (716) collects at least one phytochemical extract along with collectors (706A) and (706B). Protective cold trap (718) collects other items that flow downstream of collector (716) and may be used to also collect a phytochemical extract.
[0128] As depicted in
[0129] ABV material or composition (not shown) may be guided to ABV collector (722) via a paddle (not shown) guiding the ABV material or composition towards shoot (719), which is in fluid communication with both holder (120) and collector (722). As previously stated, ABV collector may also (or instead) rely on a pressure differential to suck up the ABV material or composition from holder (120) to ABV collector (722). Shoot (719) may be a glass tube.
[0130] As shown in
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[0139] Due to magnetic attraction, motor (1302) will rotate stirrer (702) when motor (1302) rotates motor magnets (1602A, 1602B). This embodiment avoids potentially placing a shaft into the vacuum environment in the case that substrate (1304) defines a periphery of a vacuum chamber. Substrate 1304 may be a quartz material, among other possibilities.
[0140] Such other possibilities for the material of substrate 1304 include but are not limited to glass, ceramic, or any other inert materials, capable of providing a benefit of highly efficient heat transfer to the material to be extracted. One of many benefits of efficient heat transfer is prevention of off-gassing in the extraction process. Other benefits of the combination of highly efficient heat transfer combined with continuous low pressure include the ability for terpenes and cannabinoids to volatilize and enter the extraction streams at the comparatively very low temperatures, resulting in minimal or no degradation of the terpenes and cannabinoids. This highly efficient, low-temperature, continuous low-pressure approach also results in maximal to complete quantitative recovery of terpenes and cannabinoids, to a degree that has not been observed and is simply not possible with solvent-based extraction systems. When coupled with a continuous feed capability under continuous vacuum, as discussed herein, the system also becomes fully scalable.
[0141] Efficient, rapid, and uniform transfer of heat is also achieved via the design and function of the system wherein the material to be extracted is dropped through the top valve onto a heated plate which is already at the desired temperature, and stirred in a dynamic heating system which flash-heats the material, thus combining speed of heating with extremely uniform distribution of the heat throughout the material, rather than a gradual and unevenly distributed heating of the material. As would be appreciated by a person of skill in the art, terpenes and cannabinoids having very precise temperature/pressure vaporization points will volatilize only as uniformly from plant material as the material itself is uniformly exposed to conditions of temperature and (low) pressure. Accordingly, the inventive systems and methods described herein achieve the extremely high fidelity in extraction efficiency and profiles, comparing the composition of the final extract to the composition of the original plant material, in large measure due to the great uniformity and speed with which the plant material is all exposed to the right conditions of temperature and pressure to cause the volatilization to occur.
[0142] In
[0143] A holder may partially or substantially define a vacuum chamber and vise-versa. Thus, embodiments may identify a section as both as both the vacuum chamber and holder, which will be referred to as holder (105, 120) or vacuum chamber (105, 120). Further still, a rotatable holder may combine the functionalities of a holder and stirrer (and perhaps the vacuum chamber) by rotating and thereby moving a material or composition's position within the rotatable holder. Each of these features, alone or in various combinations, allow for a degree of automization that was heretofore unknown in the vacuum extraction arts. Continuous extraction embodiments may also break a vacuum without suffering much of a time penalty for re-establishing the vacuum when holder (105, 120) has a relatively small volume (e.g., 1 to 3 liters).
[0144] As depicted in
[0145] Collector (1702) collects oil and/or vapor containing at least one phytochemical composition and ABV collector (1704) collects an ABV (or already been processed or ABP for non-vaporizer embodiments) material or composition. Collector (1702) and/or ABV collector (1704) may be isolated from an established vacuums by airlocks and/or valves (1708) and (1710).
[0146] Vibration element (1706) may be operably coupled to holder (105, 120) to induce or supplement moving material or composition (115) from the dispenser side of holder (105, 120) to the ABV collector side of the holder (105, 120). Holder (105, 120) may vibrate or shake laterally, vertically, or a combination thereof. Vibration elements may be, among other things, vibration actuators, vibration motors, Eccentric Rotating Mass (ERM) motors, or Linear Resonance Actuators (LRA).
[0147] As depicted in
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[0149] As shown, heater (130) is arranged between vibration elements (1906A) and (1906B). Vibration elements (1906A) and (1906B) may operate continuously, intermittently, and/or alternately. For example, element (1906A) may first operate and element (1906B) may then begin operation some time thereafter, either temporally overlapping or sequentially operating after element (1906A) has turned off. Alternative embodiments may include only one vibration element and three or more vibration elements.
[0150] Collection chambers (1902A) and (1902B) may be isolated by one or more valves (1901A), (1901B), and (1901C) from vacuum chamber (105, 120) and from pump (410). Collection chambers (1902A) and (1902B) collect the at least one composition and may be removed from system (1900). In some embodiments, such removal does not disrupt the operation of system and method (1900), including, for example, substantially maintaining an established vacuum within vacuum chamber (105, 120) when one or both collection chambers (1902A) and (1902B) are removed.
[0151] ABV material or composition (115A) is collected in holder (1903), which feeds airlock (1907), which includes valves (1907A) and (1907B), and is fluidly connected to vacuum pump (110B). Discharge section (1908) feeds holder (1904). In some embodiments, holder (1904) may be mechanically connectable to discharge section (1908).
[0152] In use, large quantities of feedstock (115) can be fed into hopper (1901) at once, and topped up at any time. The feedstock (115) passes through air lock (607) where air is pulled out of the feedstock. The feedstock (115) is dosed to feed a consistent layer of material into the vacuum chamber (105, 120). Vibration elements (1906A and 1906B) ensure the layer of material moves through the vacuum chamber (105, 120) at a consistent rate, and a heat source (130) vaporizes the material passing over it. The vapor is pulled out of the vacuum chamber (105, 120) by vacuum pump (410). Vapor is collected through vapor collection chambers (1902A and 1902B) with the option of selective fractioning. ABV material (115A) is held in holder (1903), passed out of air lock (1907), and expelled to holder (1904).
[0153] As depicted in
[0154] As shown, rotatable holder (105, 120) is cylindrical with internal, raised grooves (2004) on its inner surface. Alternative embodiments may include smooth internal surfaces, recessed grooves, and/or other raised and/or recessed features that are defined on the inner surface of a rotating holder. Holder (105, 120) is coupled, respectively on each side, to rotatable connections (2002) and (2003) and thereby defining one or more rotary joints. In
[0155] Rotatable holder (105, 120) may include a transparent or semi-transparent material such as quartz, which is substantially invisible or transparent to wavelength(s) emitted by heat source (130). This may allow for an efficient transfer of the emitted energy to the material/composition.
[0156] Heat source (130) is shown as a cut-way, cross section in
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[0163] In addition or alternatively, packagers (2602) and (2604) may be respectively operably connected to refrigeration units (2630) and (2640), which may establish and maintain a temperature within packagers (2602) and (2604). This would ensure that neither the collected phytochemical extract nor the processed material or composition is exposed to ambient temperatures of system (2600).
[0164] Packagers (2602) and (2604) are adapted to place the collected extract or processed material/extract in one or more containers, include vials, vape pen cartridges, air-tight chambers, among other possible containers. If the first container is not air-tight, packagers (2602) and (2604) may package the first container in a second, air-tight package.
[0165] Packagers (2602) and (2604) may further process, before fully packaging, the collected phytochemical extract or the processed material or composition into another product or material to produce a topical composition, tincture, mixture, edible, eye drops, suppository (anal or vaginal), pill, among other possible products.
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[0167] Method (2710) may begin with step (270) by establishing a vacuum within a vacuum chamber. Then, step (2701B) dispenses, while substantially maintaining the vacuum, plant material or a phytochemical composition onto or into a holder of the vacuum chamber. Then, step (2702B) heats the plant material or a phytochemical composition and change said material or composition's position within or on the holder under the vacuum. Then, step (2704) collects, from the holder and while substantially maintaining the vacuum, at least one of (1) a phytochemical produced by step (2702B) and (2) the ABV material or ABV composition produced by step (2702B). Method (2710) may then repeat back to step (2701B).
[0168] Method (2720) may begin with step (2701), which dispenses plant material or a phytochemical composition into or onto a holder of a vacuum chamber. Then, step (2702C) heats the plant material or a phytochemical composition on or within the holder under a vacuum. Then, step (2704) collects, from the holder and while substantially maintaining the vacuum, at least one of (1) a phytochemical produced by step (2702C) and (2) the ABV material or ABV composition produced by step (2702C). Method (2720) may then repeat back to step (2701).
[0169] Referring to the figures generally, one theory of operational embodiment may be as follows. With the evacuation pump (110) disabled and the valve (205) open and located in the system (100) between the vacuum chamber (105) and the evacuation pump (110) as depicted, the plant material or a phytochemical composition (115) is placed in the vacuum chamber (105). It is contemplated that the vacuum chamber (105) is airtight and capable of maintaining a vacuum created and drawn therein by activation of the evacuation pump (110). It is also contemplated that the vacuum chamber (105) includes an opening and closing sealable door, port, or chamber to facilitate introduction and removal of the plant material or phytochemical composition (115) in and from the vacuum chamber (105).
[0170] Once the plant material or phytochemical composition (115) is placed inside the vacuum chamber (105), the valve (205) is adjusted to enable the evacuation of the vacuum chamber (105) when the evacuation pump (110) is activated thus creating at least a partial vacuum in the vacuum chamber (105). As the drawn vacuum increases, at least one phytochemical volatizes from and/or precipitates out of plant material or phytochemical composition (115) depending upon the dew-point temperature within the collector. If the temperature of the collector is below the dew point for and in accordance with the amount of vacuum in the vacuum chamber (110), the at least one phytochemical will volatize and collect (i.e. cold condense) in or on a collector. If the temperature of the collector is above the dew point for and in accordance with the amount of vacuum in the vacuum chamber (110), the at least one phytochemical precipitates out of the plant material or phytochemical composition and collects on a surface of a collector.
[0171] It is contemplated that the plant material (115) is from and belongs to the plant family Cannabaceae.
[0172] It is contemplated that the phytochemical composition (115) includes at least cannabinoids, terpenes, and combinations thereof.
[0173] It is contemplated that the heat source (130) comprises combustion of a fuel.
[0174] It is contemplated that the heat source (130) comprises an electrical heat element.
[0175] It is contemplated that the heat source (130) comprises a heated gas.
[0176] It is contemplated that the at least one phytochemical extracted and/or collected includes a cannabinoid, a terpene, or a combination thereof.
[0177] It is contemplated that in the case of phytochemical volatilization, a filter or trap (415) be placed between the source of volatilization and the point of cold condensation for ease of phytochemical collection, for increased system and production efficiency, and for improved system cleaning and maintenance.
[0178] In certain embodiments, the filer or trap (415) is located within the collection chamber (305, 305).
[0179] It is contemplated that the inventive method and systems may include at least one processor, memory, software program, configurable hardware device, temperature sensor, pressure and/or vacuum sensor, valve control solenoid, temperature control solenoid, and/or other electromechanical system or device (none shown) to provide digital command and control of the inventive method and system.
[0180] It is contemplated that the inventive method and systems may include at least one processor, memory, software program, and configurable hardware device in wired or wireless communication with at least one temperature sensor, pressure and/or vacuum sensor, valve control solenoid, temperature control solenoid, and/or other electromechanical system or device (none shown) to provide remote digital command and control of the inventive method and system.
[0181] It is contemplated that the inventive method and systems may include at least one processor, memory, software program, and configurable hardware device in wired or wireless communication with at least one temperature sensor, pressure and/or vacuum sensor, valve control solenoid, temperature control solenoid, and/or other electromechanical system or device (none shown) to provide remote digital command and control of the inventive method and system via an intranet, Internet, or other communication network.
[0182] Most processes are made for other purposes other than Cannabis and Hemp. They were designed for the perfume industry and pharmaceutical industrynot specifically for Hemp and Cannabis. For example,
[0183] (1) Current Extraction processes using solvents are CO2, Hydrocarbons, Alcoholsthese require a 4 step process to (1) introduce the solvent/chemical to the plant material (2) extract oil, (3) purge solvents from the extract, (4) Decarboxylate THCa into THC.
[0184] CO2 has a 3 step process(1) collection of terpenes in separate cylinder (2) a separate cylinder for cannabinoids and (3) separate cylinder for fats & lipidsthis requires the reconstruction of the extract oil that has been broken apart into segments to be put back together again for use in a vape pen or other products. This causes a loss of the original structure of the compounds of the plant materialloss of terpenes and flavonoids.
[0185] Hydrocarbonseven after a good purge, there are small trace amounts of alcohol and hexane in the extract oil. This is harmful for the user's health.
[0186] (2) Current Solvent-less extraction processes include [0187] (a) Cold Water Extraction (Bubble Hash)(1) cold water is added as a solvent to extract the trichomes from the plant material and (2) dried until water moisture is removed completely; (3) cured; (4) heat activated to turn THCa into THC. [0188] (b) Rosin (Heat)(1) dry sift of plant material and (2) heat press dry sift or plant material; (3) add hemp seed oil to thin the viscosity for use in vape pens.
[0189] The solvent-less process of the present invention is: a one step process that decarboxylates the cannabis material and preserves the original terpenes into an extract/oil that has a viscosity that can go directly into a vape pen product, edibles, tincture and capsules. There is no need for additional steps. There are no harmful chemicals or solvents introduced to the plant material throughout any portion of the process. It is a 100% pure, clean extraction system made specifically for Cannabis and Hemp.
[0190] After a review of the oil produced by the present invention, which never has any solvents introduced to the plant materialthere is zero residual in the final extract productthis is a breakthrough for the safety and health of the user/patient. The process of the invention allows the entourage effect wherein the medically viable compounds found in cannabis such as but not limited to cannabinoids and terpenes, interact in the mammalian endocannabinoid system, produces greater medical efficacy and safety. In addition, it increases the bio-availability and subsequent absorption of these medically viable compounds in the mammalian respiratory and gastrointestinal tracts.
Example 1
[0191] Cannabis extraction process was performed using the following Extraction Process 1.
[0192] Process 1 started with 12 grams of cannabis plant material of strain, Black Water (California Cannabis Amendment 64 Recreational Cannabis). This cannabis extract was made using a solventless extraction process of cannabis plant material. This cannabis plant material was ground up for preparation of the extraction process. The cannabis material was placed onto the heating element in the extraction device. The vacuum chamber was lowered over the four cold-chilled glass collection chambers. Then the vacuum was pumped down to 105 torr. The chiller was turned on between 4 and 10 degrees Fahrenheit. The vaporizer was heated for a duration of 10 minutes reaching 280 degrees Fahrenheit. The cannabis material vaporized and collected on the four cold chilled collection chambers. The vacuum was released and the device chamber returned to atmospheric pressure and room temperature. The oil was collected manually and placed into a glass vile. The total oil extracted was 1.2 grams. Results are reported in
[0193] Additional details regarding the invention are referred to in the attached claims of the application.
[0194] Having thus described several embodiments for practicing the inventive method, its advantages and objectives can be easily understood. Variations from the description above may and can be made by one skilled in the art without departing from the scope of the invention.
[0195] Accordingly, this invention is not to be limited by the embodiments as described, which are given by way of example only and not by way of limitation.