Ultrasound and acoustophoresis for water purification
10427956 ยท 2019-10-01
Assignee
Inventors
Cpc classification
B01D21/283
PERFORMING OPERATIONS; TRANSPORTING
C02F2209/008
CHEMISTRY; METALLURGY
C02F2001/46138
CHEMISTRY; METALLURGY
C02F2209/006
CHEMISTRY; METALLURGY
C12M47/02
CHEMISTRY; METALLURGY
C25B9/00
CHEMISTRY; METALLURGY
International classification
Abstract
Provided herein are systems and methods for separation of particulate from water using ultrasonically generated acoustic standing waves.
Claims
1. An apparatus comprising: a flow chamber for housing a mixture of a fluid and a particulate; at least two ultrasonic transducers coupled to the flow chamber, each ultrasonic transducer including a piezoelectric material, wherein each ultrasonic transducer is configured to be excited to generate a multi-dimensional acoustic standing wave at a different ultrasonic frequency and wherein each ultrasonic frequency is generated for a specific range of particle sizes and each ultrasonic transducer is configured to generate a pressure field that is Bessel function; and at least one reflector located on an opposite side of the flow chamber from the at least two ultrasonic transducers.
2. The apparatus of claim 1, wherein the at least two ultrasonic transducers are configured to be excited by a voltage signal that is an oscillating, periodic, or pulsed voltage signal of ultrasonic frequencies.
3. The apparatus of claim 1, wherein the at least two ultrasonic transducers are located outside a wall of the flow chamber and the thickness of the flow chamber wall is configured to contribute to acoustic energy transfer into the mixture.
4. The apparatus of claim 1, wherein the at least two ultrasonic transducers are arranged at different distances from an inlet to the flow chamber relative to one another.
5. The apparatus of claim 1, wherein the ultrasonic frequencies are in the range of 10 kHz to 100 MHz.
6. The apparatus of claim 1, wherein each ultrasonic transducer is configured to influence a specific range of particles selected from the group consisting of microalgae, yeast, fungi, bacteria, spores, gases or oils, metal oxides, metal particles, clays, dirt, plastics, and any particulate with a non-zero contrast factor.
7. The apparatus of claim 1, wherein the multi-dimensional acoustic standing waves are transverse to the direction of mean flow in the flow chamber.
8. The apparatus of claim 7, wherein the multi-dimensional acoustic standing waves have a horizontal orientation or a vertical orientation.
9. The apparatus of claim 7, wherein the multi-dimensional acoustic standing waves exert an acoustic radiation force on the particulate for which the ultrasonic frequency is generated, such that the particulate is trapped in its corresponding multi-dimensional acoustic standing wave against fluid drag force, and wherein the particulate is concentrated in the multi-dimensional acoustic standing waves over time.
10. The apparatus of claim 9, wherein concentrated particles are translated along a direction of the multi-dimensional acoustic standing wave to either a transducer face or to a reflector face.
11. The apparatus of claim 9, further comprising a collection pocket located within the flow chamber, wherein concentrated particles are translated along a direction of the multi-dimensional acoustic standing wave to the collection pocket.
12. The apparatus of claim 11, wherein the collection pocket is planar, conical, curved, or spherical in shape.
13. The apparatus of claim 1, wherein a frequency of excitation of each multi-dimensional acoustic standing wave is constant.
14. The apparatus of claim 1, wherein the ultrasonic frequency of each multi-dimensional acoustic standing wave varies in a sweep or step pattern.
15. The apparatus of claim 1, wherein the multi-dimensional acoustic standing waves are three-dimensional acoustic standing waves.
16. A method of precipitating dissolved metals in a solution comprising introducing the solution comprising dissolved metals to the apparatus of claim 1.
17. A method of killing microorganisms in a solution selected from the group consisting of suspended virus particles, bacterial spores, and microorganisms in the size range of 1 micron to 100 micron, the method comprising introducing the solution to the apparatus of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of this specification, show certain aspects of the subject matter disclosed herein and, together with the description, help explain some of the principles associated with the disclosed implementations.
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(13) When practical, similar reference numbers denote similar structures, features, or elements.
DETAILED DESCRIPTION
(14) An acoustophoretic separator can be created in some implementations using a piezoelectric acoustic transducer and an opposing reflection surface (or a second transducer) to set up a resonant standing wave in the fluid of interest. The ultrasonic standing waves create localized regions of high and low pressure, corresponding to high and low density of the fluid. Secondary phase contaminants are pushed to the standing wave nodes or antinodes depending on their compressibility and density relative to the surrounding fluid. Particles of higher density and compressibility (e.g., bacterial spores) move to the nodes in the standing waves while secondary phases of lower density (such as oils) move to the antinodes. The force exerted on the particles also depends on their size, with larger particles experiencing larger forces.
(15) The acoustic radiation force (F.sub.ac) acts on the secondary-phase particles (or organisms), pushing them to the nodes (or antinodes) of the acoustic standing wave. The magnitude of the force depends on the particle density and compressibility relative to the fluid medium, and increases with the particle volume.
(16) Besides microorganisms, the acoustic pressures of the standing wave can also separate low-density droplets and higher density particles, such as metal oxides (in the size range of 0.2 microns to 100 microns).
(17) An ultrasonic transducer operating at a fixed frequency f (Hz) can create an acoustic standing wave in a fluid-filled cavity. The standing wave can be characterized by a local pressure p that is a function of position (x) and time (t),
p(x,t)=P cos(kx)sin(t),(1)
where P is the amplitude of the acoustic pressure; k is the wave number (equal to 2/, where is the wavelength), and =2f, where is the angular frequency. The pressure of the acoustic wave produces an acoustic radiation force F.sub.ac on secondary-phase elements according to
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where R.sub.p is the particle radius, .sub.f is the density of the fluid medium, c.sub.f is the speed of sound in the fluid, and X is the acoustic contrast factor, defined by
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where is the ratio of the particle density to fluid density and .sigma. is the ratio of the speed of sound in the particle to the sound speed in the fluid. The acoustic radiation force acts in the direction of the acoustic field and is proportional to the product of acoustic pressure and acoustic pressure gradient. An inspection of the acoustic radiation force shows that it is proportional to the particle volume, frequency (or wave number), the acoustic energy density (or the square of the acoustic pressure amplitude), and the acoustic contrast factor. The spatial dependency has twice the periodicity of the acoustic field. The acoustic radiation force is thus a function of two mechanical properties: density and compressibility. Examples are shown in Table 1.
(20) TABLE-US-00001 TABLE 1 Properties of water and 4 selected secondary phases c (speed of sound X (density) in the medium) (dimen- (dimen- Material (kg/m.sup.3) (m/s) sionless) sionless) Water 1000 1509 Hexanes 720 1303 0.72 0.402 Blood Cells 1125 1900 1.125 0.185 Bacterial Spores 1100 1900 1.1 0.173 Magnetic beads 2000 1971 2 0.436
(21) For three dimensional acoustic fields, a more general approach for calculating the acoustic radiation force is needed. Gor'kov's formulation can be used for this [5]. Gor'kov developed an expression for the acoustic radiation force F.sub.ac applicable to any sound field. The primary acoustic radiation force is defined as a function of a field potential U, given by
F.sub.ac=(U)(4)
where the field potential U is defined as
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and f.sub.1 and f.sub.2 are the monopole and dipole contributions defined by
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where p(x,y,z,t) is the acoustic pressure and v(x,y,z,t) is the fluid particle velocity. V.sub.o is the volume of the particle.
(24) In one implementation that can be used to concentrate and separate microorganisms from water, a flow channel can be used to direct flow of fluid dispersion, typically water and a secondary-phase component that is dispersed in the water. The secondary-phase component in one example can include microorganisms of interest, such as for example Giardia (6-10 microns), Cryptosporium (4-7 microns) Trematodes (egg and larval stages are microscopic), Lepospira (6-20 microns), and Salmonella (0.7-1.5 microns). A microorganism of interest can have an average diameter between 0.5 and 100 microns. A microorganism of interest can also have an average diameter between 0.5 and 20 microns. A microorganism of interest can also have an average diameter between 0.5 and 10 microns. An ultrasonic transducer, which in some implementations can be a piezoelectric transducer, can be located in the wall of the flow channel. The transducer can be driven by an oscillating voltage that has an oscillation at an ultrasonic frequency that can in some implementations be in a range of several Megahertz. The voltage amplitude can be between 1 and 100 volts. The transducer, in combination with an acoustic reflection surface located at the wall of the flow tube opposite to the transducer, can generate an acoustic standing wave across the flow channel. Typical pressure amplitudes in the region of the acoustic standing wave or field can be on the order of 0.5 MPa. Such amplitudes are readily available with piezoelectric transducers. This pressure can be high enough to crush and destroy organisms above 10 microns.
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(26) The pressure amplitudes for this acoustophoresis process can, in some implementations, advantageously be maintained below the cavitation threshold values so that a high intensity standing wave field can be created without generation of cavitation effect or significant acoustic streaming. Acoustic streaming refers to a time-averaged flow of the water produced by the sound field. Typically, when acoustic streaming is generated it results in circulatory motion that can cause stirring in the water. Cavitation typically occurs when there are gas bodies, such as air microbubbles, present in the water. The effect of the sound pressure is to create microbubble oscillations which lead to microstreaming and radiation forces. Micro-streaming around bubbles lead to shearing flow in the surrounding liquid. This flow contains significant velocity gradients. If a microorganism is located in this shearing flow, the uneven distribution of forces on the cell walls can lead to significant shear stresses exerted on the cell walls that may lead to cell wall disruption and rupture. At higher sound intensity levels, the microbubble oscillations can become more intense, and the bubble can collapse leading to shock wave generation and free radical production. This is termed inertial cavitation. In some alternative implementations, a pre-treatment step in which cavitation is induced can be used to damage or at least partially destroy suspended biological contaminants. Following a region of the flow path where cavitation is induced, acoustophoresis as described herein can be used to agglomerate suspended material and also to cause damage to smaller suspended pathogens that might not be affects by the larger scale forces of a cavitation environment.
(27) The acoustophoretic force created by the acoustic standing wave on the secondary phase component, such as for example the microorganisms or particles, can be sufficient to overcome the fluid drag force exerted by the moving fluid on these particles. In other words, the acoustophoretic force can act as a mechanism that traps the microorganisms in the acoustic field. The acoustophoretic force can drive microorganisms and suspended particles to the stable locations of minimum acoustophoretic force amplitudes. These locations of minimum acoustophoretic force amplitudes can be the nodes of a standing acoustic wave. Over time, the collection of microorganisms at the nodes grows steadily. Within some period of time, which can be minutes or less depending on the concentration of the secondary phase component, the collection of microorganisms can assume the shape of a beam-like collection of microorganisms with disk-shaped collections of microorganisms. Each disk can be spaced by a half wavelength of the acoustic field. The beam of disk-shaped collections of microorganisms can be stacked between the transducer and the opposing, acoustically-reflective flow-tube wall, as shown as [501] in
(28) The process of collecting microorganisms can continue until very large volumes of the host medium have flowed through the trapping region and the capture of the containing microorganisms has been attained. Further separation of the concentrated microorganisms from the host medium can be achieved by one or more methods. For a horizontal flow of the host medium, gravitational settling can be used to drive the concentrated microorganisms into collector pockets, demonstrated in
(29) In an alternative implementation, the piezoelectric transducer can be driven by a pulsed voltage signal that includes short-duration, large, positive-amplitude voltage spikes, followed by a longer duration of no applied voltage signal. This pulsed pattern can be repeated according to a repetition rate or period. This excitation can generate very large amplitude compressive pressure pulses in water that can be sufficient to rupture the cell walls and cellular membranes of microorganisms prior to acoustophoresis collection.
(30) In another implementation, a piezoelectric transducer can be driven by a pulsed voltage signal that includes short-duration, large, negative-amplitude voltage spikes, followed by a longer duration of no applied voltage signal. This pulsed pattern can be repeated according to a repetition rate or period. This excitation can generate very large amplitude expansion-type pressure pulses in water that can be sufficient to rupture the cell walls and cellular membranes of microorganisms prior to acoustophoresis collection.
(31) The current subject matter can provide large-scale acoustophoretic technology to collect and process microorganism contaminated water to reduce or eliminate pathogens in the water. In an implementation, this effect can be accomplished using a simple one-step process involving acoustophoresis which simultaneously ruptures large (>10 micron) organisms and collects smaller organisms (<10 microns) and suspended particles to acoustic pressure nodes where they accumulate and agglomerate such that gravitational or other processes can effectively remove finally dropping into a collection port for removal. The process can be applied in either batch or continuous flow reactor configurations. The current subject matter can also be used to collect, remove, etc. metal oxides and metal particles form water to purify water, for example drinking water. Both the inorganic particles and the microorganisms can be simultaneously collected in a filter free process.
(32) In one implementation, a system such as that shown in
(33) The ultrasonic frequencies can be in the range from 1 kHz to 100 MHz, with amplitudes of 1-100 of volts, normally acting in the tens of volts. The ultrasonic frequencies can be between 200 kHz and 3 MHz. The ultrasonic frequencies can be between 1 and 3 MHz. The ultrasonic frequencies can be 200, 400, 800, 1000 or 1200 kHz. The ultrasonic frequencies can be between 1 and 5 MHz. A reflector [105] can be located opposite to the transducer, such that an acoustic standing wave is generated in the host medium. The acoustic standing wave can be oriented perpendicularly to the direction of the mean flow in the flow channel. In some implementations, the acoustic standing wave can be oriented vertically for a horizontal fluid flow direction. The acoustic field exerts an acoustic radiation force, which can be referred to as an acoustophoretic force, on the suspended phase component. The suspended phase can be trapped in the acoustic field against the fluid drag force, thereby resulting in large scale collection of the suspended phase component. Switching off the water flow through the flow chamber can result in gravitational settling of the collected particles to the bottom of the flow chamber.
(34) In optional variations, the system can be driven at a constant frequency of excitation and/or with a frequency sweep pattern or step pattern, as shown in
(35) The flow direction of a system can be oriented in a direction other than horizontal. For example, the fluid flow can be vertical either upward or downward or at some angle relative to vertical or horizontal. The position of the acoustic transducer can be chosen so that the acoustic field is in a direction such that the translation of particles into a collection pocket can be achieved by a frequency sweeping or stepping method. More than one transducer can be included in the system. For example, as shown in
(36) Acoustic systems such as that shown in
(37) The system of
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(39) Various implementations of the current subject matter relate to the use of electrochemical generation of ozone under water in conjunction with an acoustophoretic process to precipitate and remove dissolved metals and destroy organisms and dissolved organics and suspended or particulate phase materials. Acoustophoresis can be induced by a standing acoustic wave created ultrasonically. Production of ozone in situ can induce precipitation of dissolved contaminants, for example metal oxides, as well as partial or complete destruction of dissolved organic compounds.
(40) An electrochemical sandwich system that includes a layer of platinum mesh (contact), platinum black (anode), Nafion (electrolyte), graphite (cathode), and platinum mesh (contact) held together with nylon screws and nuts can be used in the acoustophoretic cell to generate ozone underwater. Other possible electrodes can include, but are not limited to, stainless steel, noble metals, Ta, Hf, Nb, Au, Ir, Ni, Pt/W alloy, lead oxide, or oxides of titanium.
(41) In some implementations, ozone can be produced by electrochemical means in an acoustic resonance chamber where water is flowing. The ozone can destroy, through oxidation, dissolved metals, dissolved organics, submicron organisms, and the like. The acoustic field can concentrate and separate microorganisms and other suspended particulate matter from water.
(42) Aspects of the current subject matter described may be realized in digital electronic circuitry, integrated circuitry, specially designed ASICs (application specific integrated circuits), computer hardware, firmware, software, and/or combinations thereof. These various implementations may include implementation in one or more computer programs that are executable and/or interpretable on a programmable system including at least one programmable processor, which may be special or general purpose, coupled to receive data and instructions from, and to transmit data and instructions to, a storage system, at least one input device, and at least one output device.
(43) These computer programs (also known as programs, software, software applications or code) include machine instructions for a programmable processor, and may be implemented in a high-level procedural and/or object-oriented programming language, and/or in assembly/machine language. As used herein, the term machine-readable medium refers to any computer program product, apparatus and/or device (e.g., magnetic discs, optical disks, memory, Programmable Logic Devices (PLDs)) used to provide machine instructions and/or data to a programmable processor, including a machine-readable medium that receives machine instructions as a machine-readable readable signal. The term machine-readable signal refers to any signal used to provide machine instructions and/or data to a programmable processor.
(44) The subject matter described herein may be implemented in a computing system that includes a back-end component (e.g., as a data server), or that includes a middleware component (e.g., an application server), or that includes a front-end component (e.g., a client computer having a graphical user interface or a Web browser through which a user may interact with an implementation of the subject matter described herein), or any combination of such back-end, middleware, or front-end components. The components of the system may be interconnected by any form or medium of digital data communication (e.g., a communication network). Examples of communication networks include a local area network (LAN), a wide area network (WAN), and the Internet.
(45) The computing system may include clients and servers. A client and server are generally remote from each other and typically interact through a communication network. The relationship of client and server arises by virtue of computer programs running on the respective computers and having a client-server relationship to each other.
EXAMPLES
Example 1. Separation of Algae from Water Using an Acoustic Standing Wave
(46) In an illustrative implementation, microorganisms including microalgae and bacterial spores were removed from a flowing water stream. As a demonstration of the current subject matter, algae of the halophilic Dunaliella Salina (similar in size and density to many pathogenic organisms) were grown in a bottle filled with salt water and placed under a grow light. The algae are removed from the bottle through tubes that pass them into a flow channel and past an acoustic transducer. The apparatus is shown in
(47) The acoustic transducer was connected to an amplifier which receives its signal from a function generator and operates at about 15 V.sub.rms in the current example. Once the fluid flow and the acoustic transducer were turned on, trapping and concentration of microalgae and other particles started quickly. The microalgae and/or particles were trapped in the acoustic field against the fluid drag force by means of the action of the acoustic radiation force. The collection of microalgae and/or particles continued over time and eventually, typically after several minutes, large, beam-like collections of microalgae and/or particles can be seen in the region between the transducer face and the opposition reflective wall. A typical result of the acoustic trapping of microalgae and/or particles for about 3 to 5 minutes in the apparatus of
Example 2. Breaking Cell Wall and Cell Membranes of Microorganisms Using an Acoustic Standing Wave
(48) Ultrasonic cavitation can be used to crush larger organisms (>10 microns). Some implementations of the current subject matter use high intensity ultrasound below an amplitude that causes cavitation. Breakage of cell walls and cellular membranes of microorganisms occurs due to the high pressures caused at the nodes of the acoustic standing wave. As an example of the potential of this approach, a suspension of concentrated microalgae of mixed sizes (mixed ages, 0.1 mm to 1.0 mm) of the nematode Caenorhabditis elegans were placed in a vertical glass tube with a PZT-4 2.3 MHz transducer mounted on the bottom with a glass plate on the top as the acoustic reflector. By simply subjecting the organisms to acoustophoresis without cavitation the smaller worms were crushed open and the larger organisms suffered catastrophic neuromuscular problems. This occurred when the pressure amplitude was about 0.5 MPa at the acoustic nodes.
(49) In further implementations, a cavitation technique can be incorporated as a pre-treatment step. A system such as that shown in
Example 3. Separating Iron Oxide Particles from Water Using an Acoustic Standing Wave
(50) The current subject matter can also concentrate and/or remove micron-scale metal oxide particles. As a demonstration of this capability, 10 micron iron oxide particles were suspended in water and passed through the apparatus shown in
(51) The acoustic transducer is connected to an amplifier which receives its signal from a function generator and operates at about 15 V.sub.rms. Once the fluid flow and the acoustic transducer are turned on, trapping and concentration of iron oxide begins instantaneously or nearly instantaneously. The oxide particles are trapped in the acoustic field against the fluid drag force by means of the action of the acoustic radiation force. The photomicrograph of
(52) The implementations set forth in the foregoing description do not represent all implementations consistent with the subject matter described herein. Instead, they are merely some examples consistent with aspects related to the described subject matter. Although a few variations have been described in detail above, other modifications or additions are possible. In particular, further features and/or variations can be provided in addition to those set forth herein. For example, the implementations described above can be directed to various combinations and subcombinations of the disclosed features and/or combinations and subcombinations of several further features disclosed above. In addition, the logic flows depicted in the accompanying figures and/or described herein do not necessarily require the particular order shown, or sequential order, to achieve desirable results. Other implementations may be within the scope of the following claim.