Portable extractor machine
10426304 ยท 2019-10-01
Assignee
Inventors
- Scott Betcher (Burnsville, MN, US)
- Mark Baxter (Coeur d' Alene, ID, US)
- Steve Williams (Hayden Lake, ID, US)
Cpc classification
A47L11/34
HUMAN NECESSITIES
A47L11/4083
HUMAN NECESSITIES
A47L11/4097
HUMAN NECESSITIES
A47L9/00
HUMAN NECESSITIES
International classification
A47L11/34
HUMAN NECESSITIES
A47L11/40
HUMAN NECESSITIES
A47L9/00
HUMAN NECESSITIES
Abstract
A vacuum extraction apparatus comprises a base having a first end and a second end, a tank assembly having a first end and a second end, a fluid pump operable to draw fluid from a first tank of the tank assembly and distribute the fluid to a fluid port, a heating unit operable to control a temperature of the fluid, and one or more vacuum units operable to decrease a pressure level within a second tank of the tank assembly. The second end of the tank assembly is rotatably coupled to the second end of the base, thereby providing access to an internal chamber of the base.
Claims
1. A vacuum extraction apparatus, comprising: a base having a front side, an opposing rear side, an upper end, and a lower end vertically spaced from the upper end of the base; a tank assembly having a front side, an opposing rear side, an upper end, and a lower end vertically spaced from the upper end of the tank assembly, the tank assembly including a first tank defining a first fluid volume and a second tank defining a second fluid volume, wherein the tank assembly is rotatably coupled to the lower end of the base such that the vacuum extraction apparatus is movable between a closed position wherein the front side of the base is in contact with the rear side of the tank assembly and an open position wherein the front side of the base is spaced apart from the rear side of the tank assembly; at least two transport wheels coupled to the lower end of the base; a fluid pump coupled to the base and operable to draw fluid from the first tank and distribute the fluid to a fluid port; and one or more vacuum units coupled to the base and operable to decrease a pressure level within the second tank; wherein at least a portion of the fluid pump is vertically spaced from the one or more vacuum units within a base chamber when the vacuum extraction apparatus is in a generally vertical operational position; wherein both the first tank and the second tank are positioned forward of the front side of the base when the vacuum extraction apparatus is in the generally vertical operational position; and wherein the first fluid volume of the first tank is positioned above the second fluid volume of the second tank when the vacuum extraction apparatus is in the generally vertical operational position.
2. The vacuum extraction apparatus of claim 1, wherein the first tank is a clean fluid tank and the second tank is a recovery tank.
3. The vacuum extraction apparatus of claim 1, further comprising a heating unit operable to elevate a temperature of the fluid, the heating unit including one or more discrete temperature settings.
4. The vacuum extraction apparatus of claim 3, wherein the heating unit includes one or more bi-metal thermostat devices.
5. The vacuum extraction apparatus of claim 4, wherein the one or more bi-metal thermostat devices includes a first bi-metal thermostat device for substantially maintaining the fluid at a first temperature and a second bi-metal thermostat device for substantially maintaining the fluid at a second temperature.
6. The vacuum extraction apparatus of claim 5, wherein the first temperature is between about 150 F. and about 180 F., and wherein the second temperature is between about 180 F. and about 230 F.
7. The vacuum extraction apparatus of claim 3, wherein the heating unit includes a coil wrapped around an electric core, the coil configured to allow passage of the fluid therethrough.
8. The vacuum extraction apparatus of claim 7, wherein the coil and the electric core are at least partially surrounded by an insulating material.
9. The vacuum extraction apparatus of claim 1, wherein the base includes an air intake, and wherein the air intake includes an air intake cover configured to provide an indirect path for ambient air into the air intake.
10. The vacuum extraction apparatus of claim 1, wherein the one or more vacuum units comprise a first vacuum unit and a second vacuum unit, the first and second vacuum units configured to be individually or simultaneously operated to provide at least two distinct pressure levels within the second tank.
11. The vacuum extraction apparatus of claim 1, further comprising a handle extending away from the rear side of the base and positioned near the upper end of the base.
12. A vacuum extraction apparatus, comprising: a base having a front side, an opposing rear side, a top side, a bottom side vertically spaced from the top side, and an interior defining a base chamber; a tank assembly pivotally coupled to the base with a hinge, the tank assembly including a first tank defining a first fluid volume and a second tank defining a second fluid volume; a fluid pump disposed within the base chamber and operable to draw fluid from the first tank and distribute the fluid to a fluid port; a heating unit disposed within the base chamber and operable to elevate a temperature of the fluid; one or more vacuum units disposed within the base chamber and operable to decrease a pressure level within the second tank, each of the one or more vacuum units including a vacuum motor intake extending from an air intake and providing a closed fluid path to the exterior of the vacuum extraction apparatus; and an exhaust chamber positioned adjacent to the bottom side of the base and including an exhaust chamber inlet and an exhaust chamber outlet, the exhaust chamber inlet in communication with the base such that during operation of the vacuum extraction apparatus, the exhaust chamber receives exhaust air from the one or more vacuum units and releases the exhaust air through the exhaust chamber outlet; wherein, when the vacuum extraction apparatus is in a generally vertical operational position: the first tank and the second tank are positioned forward of the front side of the base; and the first fluid volume of the first tank is positioned above the second fluid volume of the second tank.
13. The vacuum extraction apparatus of claim 12, wherein the exhaust chamber includes a series of chamber walls defining a generally serpentine path for the exhaust air.
14. The vacuum extraction apparatus of claim 13, wherein the series of chamber walls includes a series of substantially parallel and substantially perpendicular walls defining the generally serpentine path for the exhaust air.
15. The vacuum extraction apparatus of claim 14, wherein at least one adjacent pair of walls intersects to form a curved or angled corner.
16. The vacuum extraction apparatus of claim 13, wherein the series of chamber walls includes a series of curved walls defining the generally serpentine path for the exhaust air.
17. The vacuum extraction apparatus of claim 13, wherein the exhaust chamber is formed integral with the base.
18. The vacuum extraction apparatus of claim 17, wherein the exhaust chamber further includes an exhaust chamber cover configured to substantially enclose the chamber walls.
19. The vacuum extraction apparatus of claim 13, wherein the exhaust chamber outlet includes at least one curved wall configured to direct the exhaust air in a downward direction away from the base.
20. A vacuum extraction apparatus, comprising: a base having a front side, an opposing rear side, an upper end, and a lower end vertically spaced from the upper end of the base; a handle positioned near the upper end of the base and extending away from the rear side of the base; a tank assembly pivotally coupled to the lower end of the base such that the vacuum extraction apparatus is movable between a closed position wherein the front side of the base is in contact with a rear side of the tank assembly and an open position wherein the front side of the base is spaced apart from the rear side of the tank assembly, the tank assembly including a first tank defining a first fluid volume and a second tank defining a second fluid volume; a fluid pump operable to draw fluid from the first tank and distribute the fluid to a fluid port; a heating unit operable to heat the fluid to a selectable temperature, the heating unit including at least a first bi-metal thermostat device for substantially maintaining the fluid at a first temperature and a second bi-metal thermostat device for substantially maintaining the fluid at a second temperature; a vacuum system, including a first vacuum unit and a second vacuum unit, the first and second vacuum units configured to be individually or simultaneously operated to provide at least two distinct pressure levels within the second tank; an exhaust chamber positioned adjacent to a bottom side of the base and configured to receive exhaust air from the vacuum system; a first air intake spaced vertically above the exhaust chamber, a second air intake spaced vertically above the exhaust chamber; a first vacuum motor intake extending from the first air intake and providing a closed fluid path to the exterior of the vacuum extraction apparatus; and a second vacuum motor intake extending from the second air intake and providing a closed fluid path to the exterior of the vacuum extraction apparatus; wherein, when the vacuum extraction apparatus is in a generally vertical operational position: the first tank and the second tank are positioned forward of the front side of the base; and the first fluid volume of the first tank is positioned above the second fluid volume of the second tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
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DETAILED DESCRIPTION
(16) The present patent application relates to portable extractor machines for cleaning carpet, various fabrics, and other surfaces.
(17) Referring to
(18) The base 24 can include one or more caster-type front wheels 36 and larger rear wheels 38 for ease of maneuverability. However, the front wheels 36 can be omitted without departing from the intended scope of the present application. As discussed in further detail below, internal fluid delivery, heating, and extraction components can be housed in the base 24. A first electrical cord 40 and a second electrical cord 42 can extend into the base 24 to power the internal components. However, with reference to extractors having a smaller number of internal components, such as a single vacuum unit (as opposed to two vacuum units as will be described herein), only one electrical cord may be required. The base 24 can further include a fluid delivery port 44 from which a cleaning fluid 46, represented by an arrow in
(19) The first tank 26 can be adapted to contain the cleaning fluid 46. Thus, the first tank 26 is hereinafter referred to as the clean fluid tank 26. The cleaning fluid 46 can be water or any suitable cleaning solution. The second tank 30 can include an inlet 48 to which a vacuum hose of the cleaning wand couples. The second tank 30 is configured to receive a mixture of soiled cleaning fluid and air, represented by an arrow 50, at the inlet 48. Thus, the second tank 30 is hereinafter referred to as the recovery tank 30. The recovery tank 30 can subsequently be emptied via a drain hose 52.
(20) In an example, the base 24, the clean fluid tank 26, and the recovery tank 30 can be formed from a durable plastic material, such as polyethylene. An exemplary manufacturing method for the base 24, the clean fluid tank 26, and the recovery tank 30 is rotational molding. Rotational molding, also known as rotational casting, is a method for molding hollow plastic objects by placing finely divided particles in a hollow mold that is rotated about two axes, exposing it to heat and then to cold. A rotational molding technique and polyethylene can be a desirable combination due to their cost effectiveness. However, those skilled in the art will appreciate that other manufacturing methodologies, such as blow molding, can be employed. Further, numerous other materials can be used in place of polyethylene.
(21) In an example, the clean fluid tank 26 can include a fill port 54 which can be used to fill the clean fluid tank 26 with the cleaning fluid 46. A control panel 56 can be positioned on a top portion of the base 24. The control panel 56 can include one or more switches, buttons, dials, gauges, or the like for operating the internal components located in the base 24. Exemplary switches, buttons, dials, or gauges of the control panel 56 can include a fluid pressure dial, vacuum motor switches, heating element switches, and the like. The base 24 can further include handles 58 that can be utilized by the operator to maneuver the apparatus 20. In an example, the handles 58 can be roller handles to assist with loading, unloading, and stair climbing.
(22) With reference to
(23) Optionally, the recovery tank 30 can include internally or externally molded rib members (not shown) generally encircling the recovery tank 30. Because the recovery tank 30 is sealed from the surrounding environment, it is subject to significant vacuum from the vacuum motors (discussed below) of the vacuum extraction apparatus 20. The inclusion of rib members can provide strength to the recovery tank 30 so as to avoid tank collapse when placed under a vacuum.
(24) With reference again to
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(26) As further illustrated in
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(28) In an example, the cleaning fluid 46 can be delivered to the fluid delivery port 44 via the pump 80 and a series of hoses, including a first hose 88, a second hose 90, and a third hose 92.
(29) The pressurized cleaning fluid 46 can then be routed towards the heating unit 84 in the direction indicated by arrow 91. An outlet of the second hose 90 can be coupled to an inlet 95 of the heating unit 84 with a suitable connection. The cleaning fluid 46 can then be passed through the heating unit 80 and heated to a desired temperature selected by the operator. Subsequently, the heated cleaning fluid 46 can be routed out of the heating unit 84 through an outlet 96 coupled to the third hose 92. The third hose 92 can be configured to carry the heated cleaning fluid 46 towards a top of the chamber 79 in the direction indicated by arrow 93, where it couples with the fluid delivery port 44 for distribution through the cleaning wand.
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(31) In operation, an outlet of the recovery tank 30 can be coupled to a first vacuum hose connection 100A in the base 24. Particularly,
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(33) Turning next to
(34) In an example, the serpentine path 136 can be defined by a series of substantially parallel and perpendicular walls 134 representing a squared-off path design. However, curved path designs defined by a series of curved or rounded walls are also contemplated. In a further example, the intersections of the substantially parallel and perpendicular walls 134 can include curved or angled corners 138 configured to assist with flow through the exhaust chamber 130.
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(37) In an example, the control panel 56 can provide the option to select between two or more cleaning fluid temperatures, such as with a low temperature selection switch and a high temperature selection switch. With reference to
(38) The heating unit 84 can use any suitable type of thermostat device. In an example, the first and second thermostat devices 142 and 144 can be bi-metal, snap-action type thermostats, with the first thermostat device 142 being configured to substantially maintain the cleaning fluid 46 at a first, lower temperature, and the second thermostat device 144 being configured to substantially maintain the cleaning fluid 46 at a second, higher temperature. Particularly, the temperature of the cleaning fluid 46 can be indirectly controlled based upon a temperature of the electric core 150. In an example, when the bi-metallic element of the first thermostat device 142 senses a predefined lower temperature set-point, the bi-metallic element snaps open such that the electrical circuit is broken and power is prevented from flowing through the electric core 150. When the electric core 150 cools down, the bi-metallic element once again snaps closed, thereby completing an electrical circuit and causing power to once again flow to the electric core 150 and heat the cleaning fluid 46. Consequently, the first thermostat device 142 can be configured to maintain the electric core 150, and thus the cleaning fluid 46, at a substantially constant temperature (or within a range of temperature values). The second thermostat device 144 can operate in a similar manner, but maintains the cleaning fluid 146 at a substantially constant higher temperature set-point. In an example, the first thermostat device 142 can be configured to maintain the cleaning fluid 46 at a temperature between about 150 F. and about 180 F., and the second thermostat device 144 can be configured to maintain the cleaning fluid 46 at a temperature between about 180 F. and about 230 F. However, numerous other temperatures are also contemplated and within the intended scope of the present application.
(39) As appreciated by those skilled in the art, bi-metal thermostats can provide a simple yet effective means for selecting and maintaining the temperature of the cleaning fluid 46 at a desired level.
(40) Although a heating unit 84 having two thermostat devices is described and illustrated herein, any heating unit having one or more temperature control means can be used with the vacuum extraction apparatus 20 in accordance with the present application. Further, although the heating unit 84 has been described with reference to the vacuum extraction apparatus 20, the heating unit 84 can be used in numerous other types of devices and heating applications that require the ability to set temperature at discrete levels as those skilled in the art will appreciate. Thus, the heating unit 84 of the present application is not limited to use with a vacuum extraction apparatus.
(41) Further, although the vacuum extraction apparatus 20 has been described as including the heating unit 84, the heating unit 84 can also be omitted. In an example, heated cleaning fluid can be poured directly into the clean fluid tank 26 for distribution through the fluid port 44.
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(43) As shown in
(44) The first and second vacuum units 82A and 82B and the heating unit 84 have been described as being controllable via separate buttons, switches, or the like merely for purposes of example and not limitation. In an example, a single switch, button, or the like can be configured to control both the suction power and the fluid temperature simultaneously, such as by energizing both the first and second vacuum units 82A and 82B and heating the cleaning fluid to a high temperature setpoint with a single selection by the operator. Further, in an example, actuation of another switch, button, or the like can result in only one of the first and second vacuum units 82A and 82B being energized, and the heating unit 84 set to a low temperature setpoint.
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(46) As shown in
(47) Although the subject matter of the present patent application has been described with reference to various embodiments, workers skilled in the art will recognize that changes can be made in form and detail without departing from the scope of the application.