Modular system for transporting wind turbine blades
10428800 ยท 2019-10-01
Assignee
Inventors
Cpc classification
B60P3/40
PERFORMING OPERATIONS; TRANSPORTING
B61D45/001
PERFORMING OPERATIONS; TRANSPORTING
B63B25/00
PERFORMING OPERATIONS; TRANSPORTING
F03D13/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B61D3/16
PERFORMING OPERATIONS; TRANSPORTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65D88/12
PERFORMING OPERATIONS; TRANSPORTING
B60P7/12
PERFORMING OPERATIONS; TRANSPORTING
B61D45/003
PERFORMING OPERATIONS; TRANSPORTING
B64D9/003
PERFORMING OPERATIONS; TRANSPORTING
B61D45/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60P3/40
PERFORMING OPERATIONS; TRANSPORTING
B63B25/00
PERFORMING OPERATIONS; TRANSPORTING
B65D88/12
PERFORMING OPERATIONS; TRANSPORTING
B64D9/00
PERFORMING OPERATIONS; TRANSPORTING
B65D90/00
PERFORMING OPERATIONS; TRANSPORTING
B60P7/12
PERFORMING OPERATIONS; TRANSPORTING
B61D3/16
PERFORMING OPERATIONS; TRANSPORTING
F03D13/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A modular system for transporting wind turbine blades in at least two different spatial arrangements comprising two or more root end transport frames having a height H for supporting the root end, wherein H<D (D=bolt circle diameter), and two or more first tip end transport frames having a height H1 for supporting the blade towards the tip end, each first tip end transport frame has a base frame and a support bracket provided on top of the base frame, wherein each first tip end transport frame is stackable on top of a root end transport frame and vice versa, so the system is operable to stack successive blades in an alternating root end to tip end arrangement. The first tip end transport frame is replaceable with a second end transport frame that increase the inter-blade spacing, or with a tip end or a root end distance piece.
Claims
1. A modular system for transporting wind turbine blades in at least two different spatial arrangements, each blade having a tip end and a root end, each blade further having a bolt circle diameter D at said root end, the system comprising: two or more root end transport frames each having a height H for supporting a root end of a wind turbine blade, wherein H<D; two or more first tip end transport frames each having a height h1 for supporting a portion of a wind turbine blade towards the tip end of said blade, each said first tip end transport frame comprising a first base frame and a support bracket provided on top of said first base frame for receiving a portion of a wind turbine blade; wherein each first tip end transport frame is stackable on top of a root end transport frame of the two or more root end transport frames and vice versa, such that the modular system is operable to stack successive wind turbine blades in an alternating root end to tip end arrangement; wherein the modular system further comprises at least one of parts (i), (ii) and (iii): (i) two or more second tip end transport frames each having a height h2 exceeding h1 for supporting a portion of a wind turbine blade towards the tip end of said blade, each second tip end transport frame comprising a second base frame and a support bracket provided on top of said second base frame for receiving a portion of a wind turbine blade; wherein each second tip end transport frame is stackable on top of the root end transport frame of the two or more root end transport frames and vice versa to replace the two or more first tip end transport frames, such that the modular system is operable to stack successive wind turbine blades in an alternating root end to tip end arrangement with two alternative inter-blade spacings resulting from the respective use of either the first or the second tip end transport frames; (ii) two or more tip end distance pieces each attachable on top of or below a first tip end transport frame of the two or more first tip end transport frames, wherein the first tip end transport frame of the two or more first tip end transport frames and attached tip end distance piece of the two or more tip end distance pieces is stackable on top of the root end transport frame of the two or more root end transport frames and vice versa, such that the modular system is operable to stack successive wind turbine blades in an alternating root end to tip end arrangement with two alternative inter-blade spacings resulting from the respective use of the two or more first tip end transport frames either with or without the tip end distance pieces; and (iii) at least one root end distance piece having a height h3 and being attachable in between two vertically stacked root end transport frames of the two or more root end transport frames, wherein (H+h3)?D, such that the modular system is operable to stack successive wind turbine blades in a root end to root end arrangement as alternative to the root end to tip end arrangement by stacking two or more first tip end transport frames or second tip end transport frames at one end and two or more root end transport frames with interposed root end distance pieces at an opposing end.
2. The modular system of claim 1, wherein h1 is less than 0.9 times h2.
3. The modular system of claim 1, wherein (H+h3) is at least 1.05 times D.
4. The modular system of claim 1, wherein (0.5 D)<H<(0.9 D).
5. The modular system of claim 1, wherein each root end transport frame has a height, a width, and a depth, wherein the width of said root end transport frame is equal to or greater than the bolt circle diameter of a wind turbine blade to be supported by said root end transport frame.
6. The modular system of claim 1, wherein each root end transport frame has a height, a width, and a depth, wherein the depth of said root end transport frame is equal to or greater than one quarter of the width of the root end transport frame.
7. The modular system of claim 1, wherein each root end transport frame comprises: a frame body; and a root end plate coupled to said frame body, said root end plate arranged to couple with a root end of a wind turbine blade, wherein said root end plate is arranged to couple with less than ? of the bolt circle of a root end of a wind turbine blade to support said wind turbine blade on said root end transport frame.
8. The modular system of claim 7, wherein said root end plate comprises a substantially C-shaped body arranged to couple with a portion of the bolt circle of a root end of a wind turbine blade.
9. The modular system of claim 1, wherein each root end transport frame comprises: a frame body; and a root end plate for coupling to the root end of a wind turbine blade, wherein said root end plate is hingedly coupled to said frame body.
10. The modular system of claim 9, wherein said root end plate is hingedly coupled to the frame body of said root end transport frame along a horizontal axis.
11. The modular system of claim 9, wherein said root end plate is hingedly coupled to the frame body of said root end transport frame along a vertical axis.
12. The modular system of claim 9, wherein said root end plate is mounted on at least one bracket arm, said at least one arm coupled to said root end transport frame via a hinged joint.
13. The modular system of claim 12, wherein said at least one bracket arm comprises an articulated bracket.
14. The modular system of claim 12, wherein said root end transport frame of the two or more root end transport frames comprises at least a first and a second bracket arm, wherein said first and second bracket arms are positioned on opposed sides of a notional central longitudinal axis of a wind turbine blade to be mounted to said root end plate.
15. The modular system of claim 1, wherein said two or more first tip end transport frames and second tip end transport frames each comprise: a frame body; at least one tip end support bracket for supporting a portion of a wind turbine blade towards the tip end of said blade, wherein a first end of said tip end support bracket is hingedly coupled to said tip end transport frame along a horizontal axis; and wherein a leading edge support lip is provided on said bracket, said leading edge support lip arranged to receive a portion of the leading edge of a wind turbine blade supported by said support bracket, such that the wind turbine blade can be pivotably moved about said hinged coupling relative to said tip end transport frame while supported on said bracket.
16. The modular system of claim 15, wherein a second end of said support bracket may be releasably secured to respective frame bodies of said two or more first tip end transport frames and second tip end transport frames when said support bracket is received in said frame body.
17. The modular system of claim 15, wherein said tip end support bracket comprises a flexible strap having a support surface provided on said flexible strap.
18. The modular system of claim 15, wherein the two or more first tip end transport frames and second tip end transport frames further comprises a securing strap to be fitted around a wind turbine blade received in each tip end transport frame.
19. The modular system of claim 1, wherein said first and second tip end transport frames are arranged to be positioned at a location toward the tip end of a wind turbine blade to be supported by the modular system, such that a sweep or bend of the wind turbine blade from the location of each said tip end transport frame to the tip end of the supported blade is less than respective heights of the first and second base frames of the first and second tip end transport frames.
20. The modular system of claim 1, wherein a wind turbine blade to be supported by the modular system has a longitudinal length L, and wherein the first and second tip end transport frames are arranged to be positioned at a distance F from the root end of said blade, wherein (0.5 L)<F<(0.95 L).
21. A method of using a modular system of claim 1 comprising: providing a suitable spatial arrangement of at least two wind turbine blades for transport, each blade having a tip end and a root end, comprising selecting among: a) an alternating root end to tip end stack with a first inter-blade spacing using at least two root end transport frames of the two or more root end transport frames and at least two first tip end transport frames of the two or more first tip end transport frames, such that the tip end of a first wind turbine blade points in a first direction and the tip end of a second wind turbine blade points in an opposite direction; b) an alternating root end to tip end stack with a second inter-blade spacing exceeding the first inter-blade spacing using at least two root end transport frames of the two or more root end transport frames and at least two second tip end transport frames of the two or more second tip end transport frames, such that the tip end of a first wind turbine blade points in a first direction and the tip end of a second wind turbine blade points in an opposite direction; c) an alternating root end to tip end stack using at least two root end transport frames of the two or more root end transport frames and at least two first tip end transport frames of the two or more first tip end transport frames, wherein a tip end distance piece is attached on top of or below each first tip end transport frame, such that the tip end of a first wind turbine blade points in a first direction and the tip end of a second wind turbine blade points in an opposite direction; d) a root end to root end stack using at least two root end transport frames of the two or more root end transport frames and at least two first tip end transport frames or second tip end transport frames, wherein a root end distance piece of the at least one root end distance piece is attached in between two vertically stacked root end transport frames, such that the tip end of a first wind turbine blade points in the same direction as the tip end of a second wind turbine blade.
22. The method of claim 21, wherein the first inter-blade spacing is less than 0.9 times the second inter-blade spacing.
23. The modular system of claim 4, wherein (0.5 D)<H<(0.75 D).
24. The modular system of claim 20, wherein (0.6 L)<F<(0.85 L).
Description
DETAILED DESCRIPTION OF THE INVENTION
(1) The invention is explained in detail below with reference to embodiments shown in the drawings, in which
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(12) The present invention relates to transport and storage of wind turbine blades for horizontal axis wind turbines (HAWTs).
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(15) The airfoil region 34 (also called the profiled region) has an ideal or almost ideal blade shape with respect to generating lift, whereas the root region 30 due to structural considerations has a substantially circular or elliptical cross-section, which for instance makes it easier and safer to mount the blade 10 to the hub. The diameter (or the chord) of the root region 30 may be constant along the entire root area 30. The transition region 32 has a transitional profile gradually changing from the circular or elliptical shape of the root region 30 to the airfoil profile of the airfoil region 34. The chord length of the transition region 32 typically increases with increasing distance r from the hub. The airfoil region 34 has an airfoil profile with a chord extending between the leading edge 18 and the trailing edge 20 of the blade 10. The width of the chord decreases with increasing distance r from the hub.
(16) A shoulder 40 of the blade 10 is defined as the position, where the blade 10 has its largest chord length. The shoulder 40 is typically provided at the boundary between the transition region 32 and the airfoil region 34.
(17) It should be noted that the chords of different sections of the blade normally do not lie in a common plane, since the blade may be twisted and/or curved (i.e. pre-bent), thus providing the chord plane with a correspondingly twisted and/or curved course, this being most often the case in order to compensate for the local velocity of the blade being dependent on the radius from the hub.
(18) The wind turbine blade 10 comprises a shell made of fibre-reinforced polymer and is typically made as a pressure side or upwind shell part 24 and a suction side or downwind shell part 26 that are glued together along bond lines 28 extending along the trailing edge 20 and the leading edge 18 of the blade 10.
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(21) Airfoil profiles are often characterised by the following parameters: the chord length c, the maximum camber f, the position d.sub.f of the maximum camber f, the maximum airfoil thickness t, which is the largest diameter of the inscribed circles along the median camber line 62, the position d.sub.t of the maximum thickness t, and a nose radius (not shown). These parameters are typically defined as ratios to the chord length c. Thus, a local relative blade thickness t/c is given as the ratio between the local maximum thickness t and the local chord length c. Further, the position d.sub.p of the maximum pressure side camber may be used as a design parameter, and of course also the position of the maximum suction side camber.
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(23) Blades have over the time become longer and longer and may now exceed a length of 70 meters. The length of the blades as well as the shape of the blades with respect to shoulder, twist and prebending makes it increasingly difficult to transport the blades, in particular if a plurality of blades is to be transported and stored together. The shape and size of the blades also puts limitations on how closely the blades can be stored in a stacked array.
(24) With reference to
(25) The transport frame 100 is arranged to couple with less than the entire circumference of a bolt circle of a wind turbine blade to be supported by the transport frame, as this provides several advantages in terms of stability, and transport and handling issues.
(26) The transport frame 100 is designed to have a height H less that the bolt circle diameter of the root end of a wind turbine blade to be supported by the transport frame, and preferably to have a width W greater than or equal to said bolt circle diameter. The depth D.sub.f of the frame 100 is designed to adequately support the frame 100, preferably being at least one quarter of the bolt circle diameter distance. Such a construction provides a relatively low centre of mass of the transport frame 100, and reduced the possibility of the frame 100 being easily overturned, either when supporting a root end of a wind turbine blade or when not supporting a blade.
(27) The root end plate 104 is hingedly coupled to the frame body 102, via a pair of projecting bracket arms 106. In the embodiment of
(28) Preferably, at least two bracket arms 106 are provided, with the arms 106 arranged to be spaced around the centre point of the root end of a blade supported by said transport frame 100, such that the forces associated with said wind turbine blade are evenly transferred to the supporting frame body 102.
(29) The root end plate 104 is preferably arranged to couple with a subsection of the bolt circle of a wind turbine blade root end, resulting in a reduced height of the total structure of the transport frame 100. The embodiment of
(30) It will be understood that any other suitable shape of root end plate 104 may be used, which is arranged to couple with a portion of a bolt circle of a wind turbine blade, e.g. a U-shaped plate, a substantially square plate, etc.
(31) It will be understood that the root end plate 104 may be provided with a plurality of coupling apertures arranged along separate notional bolt circles on the end plate 104, to accommodate the coupling of the root end plate 104 to root ends of different wind turbine blades having different bolt circle diameters. This allows the root end transport frame 100 to be interchangeably used with wind turbine blades of different dimensions.
(32) It will further be understood that the coupling apertures may be shaped to be wider and/or longer than corresponding apertures in the bolt circle of a wind turbine blade, to allow for adjustment of coupling between the root end plate 104 and the blade root end, for example in the event of misalignment, root end ovalisation, etc.
(33) With reference to
(34) With reference to
(35) In use, a first end 118a of the bracket 114 may be attached to the support portion 112, with the second end 118b projecting free of the frame. A portion 116 of a wind turbine blade can be placed on the bracket 114 with the leading edge of the blade fitted adjacent to said lip 122. The bracket may then be pivoted relative to the transport frame body, to position the blade within the transport frame 108, at which point the second end 118b of the bracket 114 can be secured to the frame 108. A secondary support strap 124 may then be positioned over the surface of the blade section 116 opposed the support bracket 114, and secured to the support portion 112, to securely retain the wind turbine blade within the transport frame 108.
(36) It will be understood that the support bracket 114 may be formed from a relatively flexible strap having a cushioning or padding material 120 and a leading edge support lip 122 moulded onto the strap.
(37) The base frame 110 of the tip end transport frame 108 has a height h. This ensures that the portion 116 of the wind turbine blade is supported at a distance h from the ground or underlying surface. With reference to
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(40) The configuration with lower inter-blade spacing may for instance be used during land transport or storage. Further, intermediate support means (not shown) may be arranged between the blades in order to provide a cushion effect and protect the blades. The configuration with larger inter-blade spacing may for instance be used for sea transport, where the frame system and blades may be subject to turbulence from the sea.
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(42) While the modular system 200 has been described as a system, where an extension piece 201, 202 is attached to the tip end transport frame 172, 272, it is also recognised that a similar technical effect can be achieved by providing a tip end frame, which has a removable extension piece. This is illustrated in
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(45) The invention has been described with reference to preferred embodiments. However, the scope of the invention is not limited to the illustrated embodiments, and alterations and modifications can be carried out without deviating from the scope of the invention that is defined by the following claims.
(46) The invention is not limited to the embodiments described herein, and may be modified or adapted without departing from the scope of the present invention.
LIST OF REFERENCE NUMERALS
(47) 2 wind turbine 4 tower 6 nacelle 8 hub 10 blade 14 blade tip 15 tip end section 16 blade root 17 root end face 18 leading edge 20 trailing edge 22 pitch axis 24 pressure side shell part/upwind shell part 26 suction side shell part/downwind shell part 28 bond lines 29 horizontal 30 root region 32 transition region 34 airfoil region 50 airfoil profile 52 pressure side/upwind side 54 suction side/downwind side 56 leading edge 58 trailing edge 60 chord 62 camber line/median line 100 root end transport frame 102 frame body 104 root end plate 106 bracket arms 108 tip end transport frame 110 base frame 112 support portion 114 support bracket 116 wind turbine blade portion 118 support bracket end 120 cushioned support material 122 leading edge support lip 124 retaining strap 171 root end transport frame 172 first tip end transport frame 200 modular system 201 tip end extension piece 202 tip end extension piece 203 root end extension piece 204 threaded leg 205 threaded leg 271 root end transport frame 272 first tip end transport frame 300 transport system 372 second tip end transport frame 472 second tip end transport frame 572 extendible tip end transport frame 672 extendible tip end transport frame c chord length d.sub.t position of maximum thickness d.sub.f position of maximum camber d.sub.p position of maximum pressure side camber f camber L blade length r local radius, radial distance from blade root t thickness D blade root diameter ?y prebend H root end transport frame height W root end transport frame width D.sub.f root end transport frame depth h tip end base frame height h1 height of first tip end transport frame h2 height of second tip end transport frame h3 height of root end distance piece