Preform handling device, and blow forming device
10427350 ยท 2019-10-01
Assignee
Inventors
Cpc classification
B29C2049/4864
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/712
PERFORMING OPERATIONS; TRANSPORTING
B29C49/4205
PERFORMING OPERATIONS; TRANSPORTING
B29C2949/0778
PERFORMING OPERATIONS; TRANSPORTING
B29C2049/4838
PERFORMING OPERATIONS; TRANSPORTING
B29C49/4819
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/716
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C49/42
PERFORMING OPERATIONS; TRANSPORTING
B29C49/64
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A preform has a flange that protrudes outward at a neck, and is supplied in an inverted state. A preform handling device includes a star wheel that is configured so that the preform is supplied to each of a plurality of depressions that are formed in an outer circumferential part of a wheel, and pushes the preform to rotationally transfer the preform from an upstream region to a downstream region, an end face guide member that is provided in the upstream region so as to be situated under the preform and that support and guide an open end face of the preform, and a pair of flange guide members that are provided in the downstream region and that support and guide a lower side of the flange of the preform.
Claims
1. A blow mold having a primary blow mold and a secondary blow mold, comprising: first and second blow base plates adapted to be fixed to first and second mold clamping plates of a mold clamping mechanism, a first primary blow cavity split mold adapted to be fixed to the first blow base plate side; a second primary blow cavity split mold adapted to be fixed to the second blow base plate side; a first secondary blow cavity split mold adapted to be fixed to the first blow base plate side; a second secondary blow cavity split mold adapted to be fixed to the second blow base plate side; and the first and second blow base plates have first, second and third pressure receiving members, wherein in a plan view, the first and second blow base plates have a longitudinal direction and have first and second end portions with respect to the longitudinal direction, the first and second pressure receiving members being provided at the first and second end portions of the first and second blow base plates, respectively, and the third pressure receiving member is provided at a center portion in the longitudinal direction of the first and second blow base plates, and wherein in the plan view, the first and second primary blow cavity split molds are provided between the first pressure receiving member and the third pressure receiving member, and the first and second secondary blow cavity split molds are provided between the second pressure receiving member and the third pressure receiving member.
2. The blow mold as defined in claim 1, further comprising: a first primary heater plate provided between the first blow base plate and the first primary blow cavity split mold; a second primary heater plate provided between the second blow base plate and the second primary blow cavity split mold; a first secondary heater plate provided between the first blow base plate and the first secondary blow cavity split mold; and a second secondary heater plate provided between the second blow base plate and the second secondary blow cavity split mold.
3. The blow mold as defined in claim 2, further comprising: a first heat insulating plate provided between the first primary heater plate and the first blow base plate; a second heat insulating plate provided between the first secondary heater plate and the first blow base plate; a third heat insulating plate provided between the second primary heater plate and the second blow base plate; and a fourth heat insulating plate provided between the second secondary heater plate and the second blow base plate.
4. The blow mold as defined in claim 2, wherein: in the plan view, a first heat insulating space is formed between the first and second primary blow cavity split molds and the third pressure receiving member, and a second heat insulating space is formed between the first and second primary blow cavity split molds and the third pressure receiving member; a first external connection portion connected to a built-in heater provided in the first and second primary heater plates is provided in the first thermal insulating space; and a second external connection portion connected to a built-in heater provided in the first and second secondary heater plates is provided in the second thermal insulating space.
5. The blow mold as defined in claim 4, further comprising: a first connector connected to the first external connection portion and provided in the first thermal insulating space; and a second connector connected to the second external connection portion and provided in the second thermal insulating space.
6. The blow mold as defined in claim 4, wherein each of the primary and secondary heater plates is formed by a casting, and the built-in heater is a cast-in heater.
7. The blow mold as defined in claim 3, wherein: in the plan view, a first heat insulating space is formed between the first and second primary blow cavity split molds and the third pressure receiving member, and a second heat insulating space is formed between the first and second primary blow cavity split molds and the third pressure receiving member; a first external connection portion connected to a built-in heater provided in the first and second primary heater plates is provided in the first thermal insulating space; and a second external connection portion connected to a built-in heater provided in the first and second secondary heater plates is provided in the second thermal insulating space.
8. The blow mold as defined in claim 7, further comprising: a first connector connected to the first external connection portion and provided in the first thermal insulating space; and a second connector connected to the second external connection portion and provided in the second thermal insulating space.
9. The blow mold as defined in claim 7, wherein each of the primary and secondary heater plates is formed by a casting, and the built-in heater is a cast-in heater.
10. The blow mold as defined in claim 1, wherein each of the first and second blow base plates has a midpoint along its length in the longitudinal direction and is provided with a positioning pin disposed at the midpoint and protruding toward the first and second mold clamping plates of the mold clamping mechanism.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(12) Exemplary embodiments of the invention are described in detail below with reference to a comparative example. Note that the following exemplary embodiments do not in any way limit the scope of the invention defined by the claims laid out herein. Note also that all of the elements described below in connection with the exemplary embodiments should not necessarily be taken as essential elements of the invention.
(13) 1. Preform Handling Device
(14) A preform handling device 100 according to one embodiment of the invention is configured to function as a preform-receiving section that is included in a cold-parison blow molding device 1 illustrated in
(15) As illustrated in
(16) The wide-mouth preform 10 (that has been produced by injection molding) is supplied to the blow molding device 1 through a chute 20 (external equipment) that is provided to the blow molding device 1. The chute 20 supports the flange 13 of the wide-mouth preform 10 that is in the inverted state in which the open end face 11A faces downward, and allows the wide-mouth preform 10 to fall along a tilted guideway due to its weight (see JP-A-2012-71453, for example).
(17)
(18) As illustrated in
(19) Each transfer member 130 includes a holding member 132 that is provided at the upper end of a rotation shaft 131 that is rotatably supported by the chain 123, and inserted into the opening that is formed in the neck 11 of the wide-mouth preform 10 and opens downward, the wide-mouth preform 10 being placed on the holding member 132.
(20) As illustrated in
(21) The transfer member 130 according to one embodiment of the invention has a configuration in which a rotation member such as a disc (friction plate) 133 is secured on the lower end of the rotation shaft 131. A sprocket that is normally used may be used instead of the disc 133 in order to ensure reliable rotation operation.
(22) 1.1. Star Wheel and Guide Member
(23) The details of the preform handling device 100 according to one embodiment of the invention are described below with reference to
(24) The star wheel 110 receives the wide-mouth preform 10 that is supplied to each of a plurality of depressions 112 that are formed in the outer circumferential part of the wheel that is rotated, and pushes the part of the wide-mouth preform 10 that is situated above the flange 13 to rotationally transfer the wide-mouth preform 10 from the upstream region USR to the downstream region DSR.
(25) As illustrated in
(26) A lower body-restricting member 114A and an upper body-restricting member 114B that prevent the movement of the wide-mouth preform 10 outward from the transfer path may be provided on the outer side of the transfer path along which the wide-mouth preform 10 is rotationally transferred by the star wheel 110. Note that the upper star wheel 110B and the upper body-restricting member 114B may be omitted when the body 12 of the wide-mouth preform 10 is short.
(27) In one embodiment of the invention, the upstream region USR and the downstream region DSR illustrated in
(28) 1.2. Rotational Transfer Implemented by Star Wheel
(29) The wide-mouth preforms 10 fall along the chute 20 in line due to their weight. In this case, the wide-mouth preforms 10 are consecutively supplied in a state in which the flanges 13 of the wide-mouth preforms 10 that adjoin come in close contact with each other. When the thickness and the protrusion amount of the flange 13 are small (see
(30) According to one embodiment of the invention, the depression 112 of the star wheel 110 is not provided with a groove and a protruding flange. The front wide-mouth preform 10 that has entered the depression 112 of the star wheel 110 (110A, 110B) is separated from the next wide-mouth preform 10 due to the continuous rotation of the star wheel 110 (110A, 110B), and is rotationally transferred. The open end face 11A (that is situated at the lower end) of the front wide-mouth preform 10 that has been discharged from the outlet 21 is placed on the end face guide member 115, and the wide-mouth preform 10 is rotationally transferred in a state in which the open end face 11A slides on the end face guide member 115. Therefore, the state in which the flange 13 of the front wide-mouth preform 10 and the flange 13 of the next wide-mouth preform 10 are situated one on top of the other is canceled (i.e., the tilted state of the front wide-mouth preform 10 is canceled), and the front wide-mouth preform 10 is rotationally transferred in a state in which the flange 13 extends horizontally. A situation in which the wide-mouth preform 10 that is rotationally transferred by the star wheel 110 moves outward from the transfer path due to centrifugal force is prevented by the body-restricting members 114A and 114B. The above operation is repeated each time the wide-mouth preform 10 is supplied to the depression 112 in synchronization with the rotation of the star wheel 110. As described above, the wide-mouth preforms 10 that are consecutively supplied while coming in close contact with each other are separated by the star wheel 110 and the end face guide member 115 in the upstream region USR so that the wide-mouth preform 10 in a tilted state is set to a horizontal state, and rotationally transferred along the transfer path.
(31) The lower side of the flange 13 of the wide-mouth preform 10 is supported by the pair of flange guide members 116A and 116B (that are provided on either side of the transfer path) in the downstream region DSR. Since the position of the wide-mouth preform 10 has been corrected so that the flange 13 extends horizontally, the lower side of the flange 13 is reliably supported by the pair of flange guide members 116A and 116B. In particular, when the end face guide member 115 and the pair of flange guide members 116A and 116B overlap each other in a top plan view, the wide-mouth preform 10 can be smoothly transferred from the end face guide member 115 to the pair of flange guide members 116A and 116B.
(32) In one embodiment of the invention, since the lower star wheel 110A pushes the body 12 at a position directly above the flange 13, the star wheel 110A and the flange guide member 116B (that is situated inward with respect to the transfer path) function in the same manner as a known star wheel. Specifically, the protruding flange of the star wheel can be inserted into the small support target part under the flange 13 to support the wide-mouth preform 10 in a horizontal state. Likewise, the body-restricting member 114A and the flange guide member 116A (that is situated outward with respect to the transfer path) function in the same manner as a known star wheel. Since the wide-mouth preform 10 can be transferred in the downstream region DSR without closing the opening of the neck 11, the wide-mouth preform 10 can be transferred from the star wheel 110 to the transfer member 130 by moving the holding member 132 (i.e., part of the transfer member 130) upward to fit the holding member 132 into the neck 11 of the wide-mouth preform 10.
(33) 1.3. Transfer from Star Wheel to Transfer Member
(34) A structure that transfers the wide-mouth preform 10 that is transferred in the inverted state to the transfer member 130 one by one due to the rotation of the star wheel 110 is described below with reference to
(35) As illustrated in
(36) The disc 133 that has been pushed upward by the push-up section 156 slides on the push-up section 156 when the transfer member 130 is transferred. A movable contact section 160 may be provided in the heating transfer path 120 at a position that follows the push-up section 156, for example. In this case, the disc 133 that has been pushed upward by the push-up section 156 slides on the push-up section 156 when the transfer member 130 is transferred, and is guided to a stationary contact section 222 (see
(37) Each movable contact section 160 is biased in the arrow direction illustrated in
(38) 2. Blow Molding Device
(39) The entire blow molding device 1 is described below with reference to
(40) When molding a heat-resistant container, the blow molding section 400 may include a primary blow molding section 410 and a secondary blow molding section 420. The primary blow molding section 410 subjects N preforms 10 in the upright state to primary blow molding inside a primary blow mold 411 to form N primary blow-molded articles, and heats the N primary blow-molded articles using the primary blow mold 411 that is heated. The N primary blow-molded articles that have been removed from the primary blow mold 411 and have shrunk are subjected to secondary blow molding inside a secondary blow mold 421 included in the secondary blow molding section 420 in the upright state, and heated using the secondary blow mold 421 that is heated to form N final molded articles (secondary blow-molded articles) that exhibit heat resistance. In one embodiment of the invention, the primary blow mold 411 and the secondary blow mold 421 share a clamping mechanism 430. The blow molding device 1 may further include an ejection section 500 that ejects the N final molded articles in the upright state.
(41) 2.1. Heating Section
(42) The heating transfer path 120 included in the heating section 200 includes an upstream-side first linear transfer path 120A and a downstream-side second linear transfer path 120B (see
(43) Radiant heat rays from the heater section 230 and heat rays generated by the reflection section 240 by reflecting the radiant heat rays are applied to the wide-mouth preform 10 that is rotationally transferred along the heating transfer path 120, and the entire body 12 of the wide-mouth preform 10 is uniformly heated.
(44) 2.2. Intermittent Transfer Section
(45) The intermittent transfer section 300 includes N first transfer arms 301, N second transfer arm 302, and N third transfer arms 303 that move along an arm travel path that is provided parallel to the second linear transfer path 120B. The first transfer arm 301 that receives the wide-mouth preform 10 in the inverted state from the heating transfer path 120 is inverted by 180 by an inversion section 310 so that the wide-mouth preform 10 is set to the upright state in which the open end face 11A of the wide-mouth preform 10 faces upward. The drive mechanism that drives the first transfer arm 301 differs from the drive mechanism that drives the second transfer arm 302 and the third transfer arm 303. Each drive mechanism may include a drive pulley that is rotated by a motor, a driven pulley, and a belt that is fitted around the drive pulley and the driven pulley. The first transfer arm 301 is secured on a first belt, and reciprocated between the heating transfer path 120 and the primary blow molding section 410. The second transfer arm 302 and the third transfer arm 303 are secured on a second belt, and respectively reciprocated between the primary blow molding section 410 and the secondary blow molding section 420 and between the secondary blow molding section 420 and the ejection section 500 by the same distance.
(46) The N first transfer arms 301 that receive the wide-mouth preform 10 from the heating section 200 may be fixed at a first pitch P1 (heating pitch=blow molding pitch), or may be subjected to pitch conversion from the first pitch P1 to a second pitch P2 (blow molding pitch) that is larger than the first pitch P1. The pitch of the second transfer arms 302 and the third transfer arms 303 is fixed to the first pitch P1 or the second pitch P2 corresponding to the pitch of the first transfer arms 301. When implementing a molding device that produces a wide-mouth container for which high production volume is not required, it is desirable to employ a fixed pitch method in order to simplify the mechanical configuration and achieve a reduction in cost. For example, two first transfer arms 301, two second transfer arms 302, and two third transfer arms 303 may be provided. The two first transfer arms 301, the two second transfer arm 302, and the two third transfer arms 303 may be used when producing two containers, and one of the two first transfer arms 301, one of the two second transfer arm 302, and one of the two third transfer arms 303 may be used when producing one container. This makes it possible to reduce the number of parts (to be exchanged). The transfer member 130 of the heating section 200 may be provided in a similar way. Specifically, the preforms 10 are provided to each transfer member 130 when producing two wide-mouth containers at the same time, and provided every other transfer member 130 when producing one wide-mouth container. In this case, it is preferable to appropriately change the transfer speed of the transfer member 130 taking account of the size of the preform 10.
(47) 2.3. Blow Molding Section
(48) The blow molding section 400 includes the primary blow mold 411, the secondary blow mold 421, and the shared clamping mechanism 430.
(49) The blow mold unit 440 includes a first blow base plate 441A and a second blow base plate 441B that are secured on the first clamping plate and the second clamping plate of the shared clamping mechanism 430. Three pressure-receiving plates 442 are secured on each of the first blow base plate 441A and the second blow base plate 441B at positions that correspond to the center and each side in a top plan view.
(50) The primary blow mold 411 is divided along a parting line PL, and includes a first primary blow cavity split mold 411A that is secured on the first blow base plate 441A, and a second primary blow cavity split mold 411B that is secured on the second blow base plate 441B. Likewise, the secondary blow mold 421 is divided along the parting line PL, and includes a first secondary blow cavity split mold 421A that is secured on the first blow base plate 441A, and a second secondary blow cavity split mold 421B that is secured on the second blow base plate 441B.
(51) A first primary heater plate 445A and a second primary heater plate 445B that respectively heat the primary blow cavity split molds 411A and 411B that make a pair are provided along a plane that is opposite to the parting plane (i.e., a plane that extends along the parting line PL) of the primary blow cavity split molds 411A and 411B that make a pair. Likewise, a first secondary heater plate 446A and a second secondary heater plate 446B that respectively heat the secondary blow cavity split molds 421A and 421B that make a pair are provided along a plane that is opposite to the parting plane of the secondary blow cavity split molds 421A and 421B that make a pair.
(52) A first heat insulation plate 443A is provided between the first primary heater plate 445A and the first blow base plate 441A, and a first heat insulation plate 444A is provided between the first secondary heater plate 446A and the first blow base plate 441A. Likewise, a second heat insulation plate 443B is provided between the second primary heater plate 445B and the second blow base plate 441B, and a second heat insulation plate 444B is provided between the second secondary heater plate 446B and the second blow base plate 441B.
(53) According to this configuration, even if the heating temperature of the primary blow mold 411 using the first primary heater plate 445A and the second primary heater plate 445B differs from the heating temperature of the secondary blow mold 421 using the first secondary heater plate 446A and the second secondary heater plate 446B, it is possible to implement insulation using the first heat insulation plates 443A and 444A and the second heat insulation plates 443B and 444B. In one embodiment of the invention, even when the heating temperature using the primary blow mold 411 is set to about 180 C., and the heating temperature using the secondary blow mold 421 is set to 90 to 100 C., the first blow base plate 441A and the second blow base plate 441B can be maintained at room temperature, and it is possible to prevent a situation in which heat exchange occurs between the primary blow mold 411 and the secondary blow mold 421 through the first blow base plate 441A and the second blow base plate 441B.
(54) Each of the primary heater plates 445A and 445B and the secondary heater plates 446A and 446B is formed of cast metal, for example. A cast heater 447A is provided as a built-in heater (see
(55) The heat insulation space may also be used as a space for providing connectors 448. The connectors 448 are removably provided as a male connector and a female connector. The external connection section 447B is connected to one of the connectors 448, and a lead line 449 is connected to the other of the connectors 448 (see
(56) As illustrated in
(57) Since the first blow base plate 441A and the second blow base plate 441B are maintained at about room temperature due to the first heat insulation plates 443A and 444A and the second heat insulation plates 443B and 444B, and thermal expansion becomes a minimum at the center position in the longitudinal direction, the positioning pins 450A and 450B that are provided at the center position in the longitudinal direction have high positional accuracy. Therefore, it is possible to secure the first blow base plate 441A and the second blow base plate 441B on the first clamping plate and the second clamping plate with high positional accuracy by utilizing the positioning pins 450A and 450B. It is more preferable to secure the primary blow mold 411 and the secondary blow mold 421 along the extension of the center of each cavity mold from the outer side of the first blow base plate 441A and the second blow base plate 441B. In this case, since the center position of each cavity mold does not change even if each cavity mold undergoes thermal expansion, it is unnecessary to position a stretching mechanism such as a blow nozzle and a stretching rod.
(58) Although only some embodiments of the present invention have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within scope of this invention.
(59) For example, the invention may also be applied to a blow molding device that utilizes a preform other than a wide-mouth preform, a blow molding device that molds a container other than a heat-resistant container, a neck crystallization device that crystallizes the neck of a preform, and the like.