Pipe clamp for a range of pipe diameters

Abstract

A pipe clamp includes two clamp parts, each clamp part having a curved pipe clamping portion, and an anchoring portion formed at or near a first end of each pipe clamping portion to anchor the pipe clamp to a profile element. The anchoring portion is formed as a leg with a hammerhead. A flange is formed at a second end of each pipe clamping portion. The flanges of the clamp parts are adapted to be positioned opposite each other. A tightening member is associated with the clamp flanges for tightening them together. The curved pipe clamping portion has a varying stiffness along the curve length between the first end and the second end of the pipe clamping portion, where on average the stiffness of the pipe clamping portion decreases or increases from the first end towards the second end.

Claims

1. A pipe clamp for fastening a pipe to a channel type profile element having a longitudinal mounting slot defined by slot edge portions, the pipe clamp including two clamp parts, each clamp part having: a curved pipe clamping portion, wherein in a mounted state the curved pipe clamping portions of the two clamp parts are positioned opposite each other to embrace a pipe section; an anchoring portion essentially being formed as a leg with a hammerhead at a first end of the curved pipe clamping portion for anchoring the pipe clamp to the profile element; a flange formed at a second end of the curved pipe clamping portion, wherein in said mounted state the flanges of the clamp parts are positioned opposite each other; the pipe clamp furthermore including a tightening member adapted to be associated with the clamp flanges for tightening the clamp flanges together, wherein each curved pipe clamping portion has a hammerhead sided half and a flexibly deformable flange sided half, wherein a reinforcing rib is formed on the hammerhead sided half, said reinforcing rib extending in a circumferential direction and having an increasing height towards the first end, whereby the hammerhead sided half has a higher stiffness than the flange sided half, and whereby said stiffness of the hammerhead sided half increases towards the first end.

2. The pipe clamp according to claim 1, wherein the rib height increases continuously.

3. The pipe clamp according to claim 1, wherein at least one perforation is provided in the flange sided half of the clamping portions thereby rendering said flange sided halves less stiff.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 shows in a view in perspective a channel type profile element;

(2) FIG. 2 shows in a side view a profile element with a pipe clamp according to the invention in an open state, in a semi tightened state and in a fully tightened state;

(3) FIG. 3 shows in a view in perspective a clamp half of a preferred embodiment of pipe clamp according to the invention; and

(4) FIG. 4 shows the clamp half of FIG. 2 in a side view.

DETAILED DESCRIPTION OF THE INVENTION

(5) FIG. 1 shows a channel type profile element 1. The channel type profile element 1 is a profile section often referred to as a C-profile, a C-rail or a strut rail. It has in cross section substantially a C-shape. The profile element 1 has a bottom 2, two opposite lateral walls 3 and a top side 4 which includes two inturned flanges 5 that define between them a slot 6. The slot 6 has a slot width w. In the bottom 2, mounting holes 7 are provided to mount the profile element to another structural element.

(6) In FIG. 2 is shown the profile element 1 on which three pipe clamps 10 are mounted, each in a different mounting state. The left pipe clamp 10 is in an open state, the middle pipe clamp 10 is in a semi-tightened state and the right pipe clamp 10 is in a fully tightened state. The pipe clamp 10 holds a pipe 8 which is not shown in the figures. Also a tightening element such as a tightening screw 20 to tighten the clamp parts 11 towards each other and around the pipe is shown in the pipe clamp 10 most to the right in FIG. 2. The pipe clamp 10 has two clamp parts 11, one of which is shown in FIG. 3 and FIG. 4.

(7) The clamp part 11 shown in FIG. 3 is made of metal, preferably formed from one piece of metal strip for example steel strip. It has a curved pipe clamping portion 13.

(8) Furthermore the clamp part 11 has an anchoring portion 14 formed at one end of the clamp part 11 to anchor the pipe clamp 10 to the profile element 1. The anchoring portion 14 is essentially formed as a leg 15 with on its free end a hammerhead 16. The hammerhead 16 has a width that exceeds the slot width w and the leg 15 has a smaller width than the slot width w. The anchoring portion furthermore has a thickness smaller than the slot width w. Thus the hammerhead 16 is insertable in the longitudinal slot 6 of the profile element 1 beyond the lower end 5A (cf. FIG. 1) of the flanges 5 and rotatable to engage the slot edges formed by the lower end 5A of the inturned flanges 5.

(9) The clamp part has a flange 12 formed at an end opposite the end where the anchoring portion 14 is located. The flange 12 is provided with a through hole 19 for passing through a screw or a bolt or another suitable tightening means.

(10) The curved clamping portion 13 comprises a flange sided clamping portion half 13A and a hammerhead sided clamping portion half 13B.

(11) During manufacturing the leg 15 is formed by two parallel cuts and bending the thus formed central strip out of the surface of which the curved pipe clamping portion is formed. Thereby two curved prongs 13C are formed at the end of the hammerhead sided half 13B of the curved pipe clamping portions 13.

(12) In the hammerhead sided half 13B of the clamping portion 13, near either lateral edge, a reinforcing rib 18 is formed. The ribs 18 extend tangentially along the lateral edges.

(13) In the shown embodiment the reinforcing rib 18 has a maximum height at a hammerhead sided end 18A of the reinforcing rib 18. This hammerhead sided end 18A of the reinforcing rib 18 is located on the prong 13C. The rib 18 thus extends beyond the location where the leg 15 adjoins the curved clamping portion 13. The rib height decreases towards the other end 18B of the reinforcing rib 18 to zero with respect to the thickness of the remainder of the clamping portion 13. The other end 18B of the rib 18 is preferably located where the hammerhead sided half 13B and the flange sided half 13A adjoin each other.

(14) Preferably, the rib height increases from the end 18B to the end 18A according to a continuous function. The rib 18 may have a portion 18C that has a constant height and a portion 18D with a decreasing height.

(15) In the flange sided half 13A of the clamping portion 13 is provided a set of perforations 17. The perforations locally reduce the cross sectional area of said half 13A. Thereby the flange sided half 13A of the clamping portion 13 is weakened. The weakening rendering said flange sided half 13A less stiff.

(16) In the shown embodiment the perforations 17 are formed in the flange sided half 13A of the clamping portion 13 as weakening feature combined with ribs 18 that are formed in the hammerhead sided half 13B of the clamping portion 13 as reinforcing feature. Within the scope of the invention it is however also conceivable to provide only reinforcing ribs and/or alternative reinforcing features on the clamping portions 13 or only perforations and/or alternative weakening features on the clamping portions. Desired is only that the curved pipe clamping portion 13 has a varying stiffness along the curve length between the first end and the second end of the pipe clamping portion 13, wherein the stiffness at a hammerhead sided clamping portion half 13B is higher than at a flange sided half 13A of the pipe clamping portion.

(17) In an alternative embodiment, which is not particularly preferred right now, it is thinkable to form one or more ribs on the flange sided half instead of on the hammerhead sided half and/or to form perforations in the hammerhead sided half instead of one the flange sided half of the clamping portion(s). These perforations and/or ribs may be shaped and configured in analogy with the above described.

(18) It is noted that in the preferred embodiment that is shown in FIGS. 2-4, the clamp parts 11 are essentially the same and are mirror symmetrical with respect to each other, except for the holes 19 in the flanges 12, which may be different.

(19) It is however also thinkable that the configuration is different and the clamp parts constituting one pipe clamp have a different shape and different stiffness properties. For example one of the clamp parts may have a curved clamping portion that describes a shorter arch and the other clamp part has a clamping portion that describes a longer arch than is shown in the preferred embodiment. In that case the flanges will not extend upwards in the mounted state as is shown in FIG. 2 on the right, but will extend obliquely upward. In such a configuration also the stiffness enhancing and decreasing measures such as ribs and perforations may be configured differently over the two clamp parts. It is such a case for example conceivable that the shorter arched clamping portion has only ribs or other reinforcing features, whereas the longer arched clamping portion has perforations in a zone near the flange and possibly reinforcing ribs near the anchoring portion of the part.