Side rail

Abstract

A side rail (1) is formed in a sprit ring shape with an opening (10) and to be mounted on a space expander (2) in an annular shape to constitute, together with the space expander (2), a multi-piece oil ring (3) used in an internal combustion engine. The side rail (1) includes an outer peripheral surface (14) facing radially outward, an inner peripheral surface (13) facing radially inward, a first axial surface (11) facing a crankcase, a second axial surface (12) facing a combustion chamber and parallel to the first axial surface (11), and a protrusion (20) formed on the outer peripheral surface (14) in a position offset from an intermediate position between the first axial surface (11) and the second axial surface (12) toward the first axial surface (11) and protruding radially outward from the outer peripheral surface (14).

Claims

1. A side rail formed in a split ring shape with an opening and formed to be mounted on a space expander having an annular shape to constitute, together with the space expander, a multi-piece oil ring used in an internal combustion engine, the side rail comprising: an outer peripheral surface for facing radially outward; an inner peripheral surface for facing radially inward; a first axial surface for facing a crankcase; a second axial surface for facing a combustion chamber and parallel to the first axial surface; and a protrusion formed on the outer peripheral surface in a position offset from a center position between the first axial surface and the second axial surface, formed toward the first axial surface, and formed protruding radially outward from the outer peripheral surface, wherein a vertex of the protrusion serves as a sliding surface for contacting with the cylinder inner surface, wherein the vertex is provided between the center position and the first axial surface, and is separated from the first axial surface, and wherein a curved surface is provided between the vertex and the first axial surface, and the curved surface adjoins the first axial surface.

2. The side rail according to claim 1, wherein the protrusion is formed at an end of the outer peripheral surface adjacent to the first axial surface.

3. The side rail according to claim 1, wherein a tapered portion is formed between the second axial surface and the outer peripheral surface.

4. The side rail according to claim 1, wherein a sliding surface of the protrusion is formed in a semi-barrel shape.

5. The side rail according to claim 1, wherein a sliding surface of the protrusion is formed as a cylindrical surface parallel to an axial direction.

6. The side rail according to claim 1, wherein the outer peripheral surface is formed in a tapered surface with a linearly decreasing diameter.

7. The side rail according to claim 1, wherein the outer peripheral surface is formed in a surface having a convex curve in a radially outward direction.

8. The side rail according to claim 1, wherein the outer peripheral surface is formed in a corrugated surface with ridges and grooves alternately arranged.

9. The side rail according to claim 1, wherein the protrusion is formed in a curved shape with a radius of curvature of 0.05 mm to 0.5 mm, and wherein a radial protrusion height of the protrusion from a portion joined to the outer peripheral surface is at least 0.01 mm.

10. The side rail according to claim 3, wherein the tapered portion is inclined at an angle of 5 degrees or more with respect to an axial direction.

11. The side rail according to claim 6, wherein the outer peripheral surface is inclined at an angle of 0.5 degrees to 10 degrees with respect to an axial direction.

12. The side rail according to claim 1, wherein the protrusion is coated with at least one hard layer selected from the group consisting of a nitrided layer, a PVD-processed layer, a hard-chromium plated layer, and a DLC layer.

13. The side rail according to claim 8, wherein the outer peripheral surface is inclined at an angle of 0.5 degrees to 10 degrees with respect to an axial direction.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the accompanying drawings:

(2) FIG. 1 is a plan view of a multi-piece oil ring that includes a side rail according to one embodiment;

(3) FIG. 2 is a longitudinal cross-sectional view of the multi-piece oil ring illustrated in FIG. 1 in use;

(4) FIG. 3 is a plan view of the side rail illustrated in FIG. 1;

(5) FIG. 4 is a cross-sectional view taken from line A-A of FIG. 3;

(6) FIG. 5 is an enlarged cross-sectional view of a radially outside portion of the side rail illustrated in FIG. 4;

(7) FIG. 6 is an enlarged cross-sectional view of a concave portion illustrated in FIG. 5;

(8) FIG. 7 is an enlarged cross-sectional view of a variation of the side rail illustrated in FIG. 5 having no concave portion between an outer peripheral surface and the protrusion;

(9) FIG. 8 is an enlarged cross-sectional view of a variation of the side rail illustrated in FIG. 5 in which a sliding surface of the protrusion is formed in a cylindrical surface;

(10) FIG. 9 is an enlarged cross-sectional view of a variation of the side rail illustrated in FIG. 5 in which the outer peripheral surface is formed in a tapered surface with a linearly decreasing diameter; and

(11) FIG. 10 is an enlarged cross-sectional view of a variation of the side rail illustrated in FIG. 5 in which the outer peripheral surface is formed in a corrugated surface with ridges and grooves alternately arranged.

DETAILED DESCRIPTION

(12) Hereinafter, the disclosure will be described in detail by using an embodiment with reference to the accompanying drawings.

(13) As illustrated in FIG. 1, a side rail 1 according to one embodiment, together with a space expander 2, constitutes a multi-piece oil ring (an oil-controlling ring) 3. In the figure, the multi-piece oil ring 3 is a three-piece oil ring made up of a pair of side rails 1 mounted on either axial side of the space expander 2. As illustrated in FIG. 2, the multi-piece oil ring 3 is placed in a ring groove 4a formed on a peripheral surface of a piston 4 in, for example, a reciprocating combustion engine that runs on petrol.

(14) Alternatively, the multi-piece oil ring 3 may be a two-piece oil ring made up of one space expander 2 and one side rail 1.

(15) The space expander 2 is made of steel and formed in an annular shape and elastically deformable radially inward and outward. The space expander 2, in a state being elastically deformed in a direction to reduce its diameter, is placed in the ring groove 4a of the piston 4 in such a manner as to push the side rail 1 radially outward and axially outward to expand the side rail 1.

(16) According to the present embodiment, the pair of side rails 1 have identical configurations and, as illustrated in FIG. 3, are each made with a planar steel belt curved to form a split ring shape with an opening 10. That is, the side rail 1 has a C-shape with the opening 10 formed as a cutout at a periphery of the side rail 1. The side rail 1 may be elastically deformed extending the opening 10 in a circumferential direction to extend a diameter of the side rail 1 itself radially outward.

(17) As illustrated in FIG. 4, the side rail 1 includes a first axial surface 11 facing one end of an axial direction (a downward direction in the figure), a second axial surface 12 facing the other end of the axial direction (an upward direction in the figure), an inner peripheral surface 13 facing radially inward, and an outer peripheral surface 14 facing radially outward. A cross-sectional shape of the side rail 1 perpendicular to its circumferential direction is approximately the same throughout the circumferential direction. Note that the axial direction refers to a direction along an axial direction of the side rail 1 having the split ring shape.

(18) The first axial surface 11 is formed in a planar surface perpendicular to the axial direction. As illustrated in FIG. 2, the first axial surface 11 is facing a crankcase of the engine in a state where the multi-piece oil ring 3 including the side rail 1 is mounted on the piston 4.

(19) As illustrated in FIG. 4, the second axial surface 12 is formed in a planar surface perpendicular to the axial direction, i.e., parallel to the first axial surface 11. As illustrated in FIG. 2, the second axial surface 12 is facing a combustion chamber of the engine in a state where the multi-piece oil ring 3 including the side rail 1 is mounted on the piston 4.

(20) In the figure, an axial distance between the first axial surface 11 and the second axial surface 12 of the side rail 1, i.e., an axial thickness (a rail width) W of the side rail 1 is 0.35 mm. Also, a distance between the inner peripheral surface 13 and the outer peripheral surface 14, i.e., a radial length L of the side rail 1 is 1.52 mm.

(21) As illustrated in FIG. 4, the inner peripheral surface 13 of the side rail 1 is formed in a curved surface (a barrel face) having a vertex at an axial center of the inner peripheral surface 13. Either axial end of the inner peripheral surface 13, i.e., portions of the inner peripheral surface 13 adjacent to the first axial surface 11 or the second axial surface 12 are each beveled to form a curved surface with a small radius. As illustrated in FIG. 2, the inner peripheral surface 13 of the side rail 1 contacts with a mounting plane 2a of the space expander 2 in a state where the multi-piece oil ring 3 including the side rail 1 is mounted on the piston 4.

(22) Note that the inner peripheral surface 13 is not limited to have the above shape but may have various shapes including a cylindrical surface parallel to the axial direction.

(23) As illustrated in FIG. 5, the outer peripheral surface 14 of the side rail 1 is formed in a convexly curved surface protruding in a radially outward direction. As illustrated in the figure, also, the outer peripheral surface 14 has an outer diameter gradually reducing in an upward direction in FIG. 5, i.e., from the first axial surface 11 toward the second axial surface 12.

(24) The outer peripheral surface 14 includes a protrusion positioned offset from an intermediate position between the first axial surface 11 and the second axial surface 12 toward the first axial surface 11. The protrusion 20 protrudes radially outward from the outer peripheral surface 14. In the present embodiment, the protrusion 20 is formed at an end of the outer peripheral surface 14 adjacent to the first axial surface 11. The protrusion 20 includes one axial end smoothly joined to the first axial surface 11 and the other axial end smoothly joined to the outer peripheral surface 14 via a concave portion 21.

(25) A vertex of the protrusion 20 in a semi-barrel shape serves as the sliding surface 20a. As illustrated in FIG. 2, the side rail 1 contacts with the cylinder inner surface 22 at the sliding surface 20a. That is, the side rail 1, at the position offset from the axial center thereof toward the first axial surface 11, contacts with the cylinder inner surface 22.

(26) Note that, depending on an inclination state of the side rail 1 when the engine is running and a wear degree of the protrusion 20, the outer peripheral surface 14 in addition to the protrusion 20 may slide on the cylinder inner surface 22.

(27) As illustrated in FIG. 6, the concave portion 21 formed between the outer peripheral surface 14 and the protrusion 20 functions as an oil pocket for holding the oil. In this case, the concave portion 21 is preferably formed in a concave surface with a radius of curvature r of at least 0.06 mm and a depth d of at least 0.005 mm. As illustrated in FIG. 7, alternatively, the side rail 1 may omit the concave portion 21 formed between the outer peripheral surface 14 and the protrusion 20.

(28) As described above, the side rail 1 of the disclosure includes the outer peripheral surface 14 having the protrusion 20 that is positioned offset from the axial center of the outer peripheral surface 14 toward one axial end of the outer peripheral surface 14 and slides on the cylinder inner surface 22. This configuration reduces an actual width of the protrusion 20 to contact with the cylinder inner surface 22 and thus allows the protrusion 20 to contact with the cylinder inner surface 22 applying a high surface pressure. During the piston downstroke, consequently, an oil scraping-off action of the side rail 1 may be enhanced, preventing the oil from climbing up to the combustion chamber of the engine using the side rail 1, i.e., reducing the oil consumption of the engine.

(29) During the piston upstroke, the outer peripheral surface 14 of the side rail 1 forms an optimum oil film between the outer peripheral surface 14 and the cylinder inner surface 22, allowing the protrusion 20 to slide on this oil film formed on the cylinder inner surface 22. This configuration, during the piston upstroke, prevents the side rail 1 from scraping the oil up. Consequently, the oil is prevented from climbing up to the combustion chamber of the engine using the side rail 1, reducing the oil consumption of the engine.

(30) During the piston upstroke, further, the outer peripheral surface 14 of the side rail 1 forms the optimum oil film between the outer peripheral surface 14 and the cylinder inner surface 22, allowing the protrusion 20 to slide on this oil film formed on the cylinder inner surface 22, as described above. This configuration reduces the friction against the cylinder inner surface 22 caused by the protrusion 20 and also reduces the fuel consumption of the engine using the side rail 1. Also, oil is sufficiently supplied, effectively preventing the wear of the protrusion 20 and reducing the oil consumption and the fuel consumption of the engine for a long period of time.

(31) Further, even when the protrusion 20 is worn away after being used for a long period of time, the outer peripheral surface 14 adjacent to the protrusion 20 causes a wedge effect between the outer peripheral surface 14 and the cylinder inner surface 22. Consequently, the side rail 1 may maintain an oil-scraping effect for a long period of time, reducing the oil consumption and the fuel consumption of the engine.

(32) As described above, the side rail 1 of the disclosure reduces the oil consumption and the fuel consumption of the engine using the side rail 1. As compared with, for example, a side rail having a vertex of a sliding surface in an axial center of an outer peripheral surface, the side rail 1 of the disclosure may reduce the oil consumption of the engine by 50% or more and, on condition that these side rails have the same tension, the friction by 20%.

(33) In the present embodiment, further, the outer peripheral surface 14 adjacent to the protrusion 20 is formed in a shape with a diameter gradually reducing toward the second axial surface 12. This configuration enables, during the piston upstroke, effective formation of the oil film between the outer peripheral surface 14 and the cylinder inner surface 22.

(34) A position of the vertex of the protrusion 20 in the axial direction from the first axial surface 11, i.e., an axial distance B (see FIG. 5) between the first axial surface 11 and the vertex of the protrusion 20 is preferably within a range of 30% or less of the axial thickness (the rail width) W of the side rail 1. In the figure, the axial distance B is 0.1 mm, i.e., approximately 28.6% of the axial thickness W of the side rail 1. This configuration enhances the foregoing effect of the protrusion 20.

(35) A radius of curvature R of the protrusion 20 formed in the curved surface (see FIG. 5) is preferably within a range of 0.05 mm to 0.15 mm. In the figure, the radius of curvature R of the protrusion 20 is 0.1 mm. This configuration enhances the foregoing effects of the protrusion 20.

(36) A maximum value of the radius of curvature R of the protrusion 20 is preferably 43% or less of the axial thickness W of the side rail 1. For example, when the axial thickness W of the side rail 1 is 0.35 mm, the maximum value of the radius of curvature R of the protrusion 20 is 0.15 mm or less.

(37) A radial protrusion height T (see FIG. 5) of the protrusion 20 from its connection portion joined to the outer peripheral surface 14 is preferably at least 0.01 mm. In the figure, the radial protrusion height T of the protrusion 20 is 0.054 mm. In the present embodiment, the concave portion 21 is provided between the protrusion 20 and the outer peripheral surface 14, in which case the radial protrusion height T is measured assuming that the protrusion 20 has its connection portion in the same position as the connection portion formed when the concave portion 21 is omitted. The radial protrusion height T of the protrusion 20 set as described above offers an effect of preventing the protrusion 20 from wearing away for a long period of time and an effect of reducing the oil consumption and the fuel consumption of the engine for a long period of time.

(38) As illustrated in FIG. 4, the side rail 1 may also include a tapered portion 23 between the second axial surface 12 and the outer peripheral surface 14. The tapered portion 23, during manufacture of the side rail 1 having a vertically asymmetrical shape in which the outer peripheral surface 14 and the protrusion 20 are formed side by side in the axial direction, or during assembly of the side rail 1 on the ring groove 4a of the piston 4, facilitates the discrimination between a top and a bottom (a front side and a rear side) of the side rail 1. Accordingly, the side rail 1 may be easily produced and prevented from being mounted on the ring groove 4a of the piston 4 to face in a wrong direction.

(39) An angle 1 (see FIG. 4) of the tapered portion 23 with respect to the second axial surface 12 is preferably at least 5 degrees. In the figure, the angle 1 is 5 degrees. This configuration makes the tapered portion 23 more apparent and facilitates the discrimination between the top and the bottom of the side rail 1.

(40) Further, the tapered portion 23 preferably has a radial distance S of at least 0.4 mm between a portion joined to the second axial surface 12 and the vertex of the protrusion 20. In the figure, the radial distance S is 0.5 mm. The radial distance S set as described above, when the tapered portion 23 is provided to facilitate the discrimination between the top and the bottom of the side rail 1, minimizes an impact of the tapered portion 23 on an inclining motion of the side rail 1 in the ring groove 4a.

(41) The protrusion 20 is not limited to have the sliding surface 20a in the semi-barrel shape as illustrated in FIGS. 4 and 5 but may have the sliding surface 20a formed in a cylindrical surface parallel to the axial direction. For example, when the protrusion 20 is formed having the sliding surface 20a in the semi-barrel shape and then subjected to lapping, the sliding surface 20a of the protrusion 20 is formed in the cylindrical surface as illustrated in FIG. 8. When the sliding surface 20a of the protrusion 20 is formed in the cylindrical surface, the side rail 1 at an initial using stage thereof may smoothly contact with the cylinder inner surface 22 and, simultaneously, the protrusion 20 may be prevented from wearing away. Consequently, the oil consumption and the fuel consumption of the engine may be reduced for a long period of time.

(42) Although not illustrated in the figure, a surface of the protrusion 20 including the sliding surface 20a may be coated with a hard film (a hard layer). The hard film may contain at least one layer selected from the group consisting of, for example, a nitrided layer, a PVD-processed layer, a hard-chromium plated layer, and a DLC layer.

(43) Note that the PVD treated layer refers to a layer formed by physical vapor deposition (Physical Vapor Deposition), and the DLC (Diamond Like Carbon) layer refers to a noncrystalline hard carbon film mainly composed of hydrocarbon or carbon allotrope.

(44) Being coated with the hard film as described above, the protrusion 20 may be prevented from wearing away due to the friction for a long period of time. Also, the oil consumption and the fuel consumption of the engine may be reduced for a long period of time.

(45) The outer peripheral surface 14 of the side rail 1 may be provided with the hard film similar to the foregoing hard film. Also, at least one of a top surface, a bottom surface, and lateral surfaces of the inner and outer circumferences of the side rail 1 may be treated with metal plating using Ni or Cu for the purpose of antifouling to prevent sludge and the like.

(46) As illustrated in FIG. 9, the outer peripheral surface 14 may have a tapered portion (a conical surface) with a diameter linearly decreasing from the first axial surface 11 toward the second axial surface 12. This configuration, during the piston upstroke, more effectively prevents the outer peripheral surface 14 from scraping the oil up.

(47) An angle 2 of the tapered portion with respect to the axial direction of the outer peripheral surface 14 is preferably within a range of 0.5 degrees to 10 degrees. This configuration allows effective generation of the wedge effect between the outer peripheral surface 14 and the cylinder inner surface 22, efficiently supplying the oil between the protrusion 20 and the cylinder inner surface 22.

(48) In an example illustrated in FIG. 9, a portion between the outer peripheral surface 14 and tapered portion 23 may be beveled to form a curved surface 24 with a predetermined radius of curvature.

(49) As illustrated in FIG. 10, the outer peripheral surface 14 may be formed in a corrugated surface with ridges 30 and grooves 31 alternately arranged in the axial direction. These ridges 30 and grooves 31 are preferably formed in curved surfaces, but may be formed otherwise. In the figure, three ridges 30 and three grooves 31 formed in the curved surfaces with the same radii of curvature are alternately arranged.

(50) Note that any number of the ridges 30 and the grooves 31 may be provided, and the ridges 30 and the grooves 31 may have either the same or different radii of curvature. The outer peripheral surface 14 may be formed by a combination of any number of the ridges 30 and the grooves 31 having different shapes and/or different radii of curvature.

(51) In FIG. 10, also, the outer peripheral surface 14 is preferably formed in the corrugated surface with the ridges 30 and the grooves 31 arranged in such a manner that the outer peripheral surface 14 has a diameter gradually reducing from the first axial surface 11 toward the second axial surface 12. An angle 2 of the corrugated surface with respect to the axial direction is preferably within a range of 0.5 degrees to 10 degrees.

(52) When the outer peripheral surface 14 is formed in the corrugated surface as described above, the ridges 30 constituting the outer peripheral surface 14, together with the protrusion 20, may slide on the cylinder inner surface 22 and scrape the oil off in a manner similar to the protrusion 20, depending on the inclination state of the side rail 1 when the engine is running and the wear degree of the protrusion 20.

(53) It is to be understood that the disclosure herein is not limited to the foregoing embodiment but may be varied in a variety of manners without departing from the spirit and the scope of the disclosure herein.

(54) For example, the outer peripheral surface 14 and the protrusion 20 is not limited to have the foregoing shapes but may have various shapes.

(55) Further, the position of the protrusion 20 is not limited to the end of the outer peripheral surface 14 adjacent to the first axial surface 11 but may be anywhere as long as being offset from the intermediate position between the first axial surface 11 and the second axial surface 12 toward the first axial surface 11.

REFERENCE SIGNS LIST

(56) 1 side rail 2 space expander 2a mounting plane 3 multi-piece oil ring 4 piston 4a ring groove 10 opening 11 first axial surface 12 second axial surface 13 inner peripheral surface 14 outer peripheral surface 20 protrusion 20a sliding surface 21 concave portion 22 cylinder inner surface 23 tapered portion 24 curved surface 30 ridge 31 groove r radius of curvature d depth W axial thickness L radial length B axial distance R radius of curvature T radial protrusion height S radial distance 1 angle 2 angle