Quick-adjust tensioner
10427850 ยท 2019-10-01
Assignee
Inventors
Cpc classification
B65D63/14
PERFORMING OPERATIONS; TRANSPORTING
B65H54/54
PERFORMING OPERATIONS; TRANSPORTING
B65H49/28
PERFORMING OPERATIONS; TRANSPORTING
D05B43/00
TEXTILES; PAPER
B65H59/04
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/31
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D63/14
PERFORMING OPERATIONS; TRANSPORTING
B65H49/28
PERFORMING OPERATIONS; TRANSPORTING
D05B43/00
TEXTILES; PAPER
Abstract
Quick-adjust tensioner that exerts a braking torque on a spool. The tensioner includes a stop configured to fit onto a rod supporting the spool. The location of the stop on the rod is adjustable by the user. The stop is connected to a foot by a biasing member. The biasing member presses the foot against the spool to create a braking torque on the spool. The force of the biasing member on the foot is predetermined by adjusting the distance between the stop and the foot, thereby adjusting the foot's braking torque on the spool.
Claims
1. A tensioner, comprising: a stop, a first member, and a foot; said stop includes a first aperture, wherein at least a portion of said stop that defines said first aperture comprises a resilient material; said first member connects said stop to said foot, said first member is resilient, said first member is configured to bias to a straight position; said foot includes a second aperture, said second aperture is circular, wherein any diameter of said second aperture is greater than the smallest diameter of said first aperture, said first and second apertures are parallel when said first member is in said straight position; wherein a first side of said stop, a first side of said first member, and a first side of said foot are contiguous and defined by a first plane when said first member is straight; wherein a second side of said stop, a second side of said first member, and a second side of said foot are contiguous, said second side of said first member is defined by a second plane when said first member is straight; wherein a third side of said stop, a third side of said first member, and a third side of said foot are contiguous, said third side of said first member is defined by a third plane when said first member is straight; wherein said stop is thicker than said foot such that a height of said first aperture is greater than a height of said second aperture; wherein said first member is capable of bending such that said first aperture aligns completely superposed in said second aperture; wherein said first member is capable of bending such that said stop contacts said foot such that said first and second apertures are coaxial while said first member maintains full resilience to bias return to said straight position.
2. The tensioner of claim 1, said tensioner consists of a single homogenous material.
3. The tensioner of claim 1, said tensioner is a single integral piece.
4. The tensioner of claim 1, said first member is flat and smooth.
5. The tensioner of claim 1, said stop and said foot are on opposite distal ends of said tensioner.
6. The tensioner of claim 1, said stop includes at least one third aperture, said third aperture is parallel to said first aperture, wherein all material directly between said first aperture and said third aperture is resilient.
7. The tensioner of claim 6, said stop includes a plurality of third apertures.
8. The tensioner of claim 1, said tensioner is a material selected from a group consisting of plastic, rubber, and thermoplastic elastomer.
9. The tensioner of claim 1, wherein a surface of said first member and a surface of said foot are both substantially smooth.
10. A tensioner, comprising: a first end, a middle, and a second end, said middle connects said first end to said second end, said middle is resilient, said middle is configured to bias to a straight position after said tensioner is bent such that said first end touches said second end; said first end includes a first opening, said second end includes a second opening, said second opening is circular, said first and second openings define parallel surfaces when said middle is in said straight position; said first opening has a non-uniform diameter, said first non-uniform diameter has at least two reflective symmetries and two rotational symmetries; wherein any thickness of said middle is not less than any height of said second opening; said tensioner is configured to fit on a rod, said rod is cylindrical, said rod has a uniform diameter and smoothness; said first opening is configured to fit on said rod and exert a first static friction against said rod; said second opening is configured to fit on said rod and exert a second static friction against said rod; said middle is flexible such that said first and second openings are capable of fitting on said rod simultaneously; and said first static friction is greater than said second static friction.
11. The tensioner of claim 10, said first end is thicker than said middle, said first end includes a transition to said middle, said transition is radiused.
12. The tensioner of claim 10, said second end exerts a force away from said first end when said middle is bent.
13. An elongated strip, comprising: a first through-opening proximate a first end and a second through-opening proximate a second end; said first end is thicker than said second end; said first through-opening is narrower than said second through-opening; said second through-opening is cylindrical and has a uniform diameter; said strip is flexible and resilient, said strip biases to a first position; said first end and said second end are parallel in said first position; a side portion extending from said first through-opening to said second through-opening, said side portion is contiguous with said first through-opening and said second through-opening, said side portion is flat in said first position; the center axes of said first through-opening and said second through-opening are parallel in said first position; and at least a portion of material defining said first through-opening is flexible and resilient.
14. The elongated strip of claim 13, said first through-opening and said second through-opening are configured to fit in a second position on a straight rod of uniform width, wherein said first through-opening's static friction against said rod is greater than said second through-opening's static friction against said rod.
15. The elongated strip of claim 13, further comprising a third through-opening, said third through-opening is proximate said first end, the center axes of said first through opening and said third through-opening are parallel, said third through-opening is narrower than said first through-opening.
16. The elongated strip of claim 15, wherein all material directly between said first through-opening and said third through-opening is resilient.
17. The elongated strip of claim 13, said second end includes a top surface and a bottom surface, said top surface is flat, and said bottom surface is flat.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The above-mentioned features will become more clearly understood from the following detailed description read together with the drawings in which:
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DETAILED DESCRIPTION
(20) Apparatus for tensioning a spool is disclosed. The tensioner is generally indicated as 100, with particular embodiments and variations shown in the figures and described below having a prime designation, for example, 100.
(21) As used herein, location and direction terms such as top, bottom, side, front, horizontal, and vertical are relative and not fixed, and are for ease of reference and not intended to be absolute. For example, at least a portion of the top of a tensioner will face downward when the tensioner is in use as shown in
(22)
(23) The biasing member 104 is composed of an elastic material, such as rubber or soft plastic, that has a long fatigue life. In some embodiments, the biasing member 104 includes reinforcements such as an internal metal spring clip. In some embodiments, the biasing member 104 is metal, shaped to function as a spring.
(24) In the displayed embodiment 100, the biasing member 104 is resilient and has a bias to return to a straight position. Thus, reducing the distance between the stop 110 and the foot 108 will increase the spring force of the biasing member 104, thereby creating a greater braking torque of the foot 108 on the spool 152. Likewise, increasing the distance between the stop 110 and the foot 108 will reduce the force of the biasing member 104 pressing the foot 108 downward, and the braking torque on the spool 152 will be reduced. Thus, the user predetermines, in one way, the braking torque on the spool 152 by fixing the distance between the stop 110 and the foot 108.
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(26) In one embodiment, the entire tensioner 100 is a single piece and made of the same material throughout, thereby making the tensioner 100 easier and cheaper to manufacture and maintain. The biasing member 104 is made of a flexible and resilient material. In one embodiment, the biasing member 104 is rubber. In another embodiment, the biasing member is 104 plastic. In another embodiment, the biasing member 104 is a thermoplastic elastomer.
(27) In one embodiment, the tensioner 100 is made of a thermoplastic polyurethane. The material has a tensile strength of 31.0 MPa (4,500 psi). The material has a Shore Hardness rating of 83 on the A scale for the ATSM D2240 Test Method. The material has a flexural modulus of 26.9 MPa (3,900 psi) at room temperature (23 degrees Celsius) under the ASTM D790 Test Method. In another embodiment, the modulus of the material is greater, thereby increasing the force of the biasing member 104 pressing the foot 108 downward when the biasing member 104 is bent. Thus, the braking force of the tensioner 100 is controlled by varying the material the tensioner 100 is made of, while maintaining the same tensioner 100 dimensions.
(28) In one embodiment, the tensioner 100 is made of a thermoplastic polyurethane sold commercially as TEXIN 983 by Bayer MaterialScience.
(29) In the displayed embodiment shown in
(30) In one method of use, the tensioner 100 is placed onto a rod 150 with the top of the stop 110 facing downward, as shown in
(31) In the displayed embodiment, the stop 110 is made of an elastic material, such as rubber or soft plastic. The stop 110 is capable of distorting and returning to its original shape. The stop 110 and rod 150 have a coefficient of static friction that allows the stop 110 to stay secured at one location on the rod even when the biasing member 104 is pressing against the stop 110. In the displayed embodiment, the stop 110 is thicker than the remainder of the tensioner 100. In other embodiments, the stop 110 is equal in thickness to the remainder of the tensioner 100. In other embodiments, the stop 110 is less thick than the remainder of the tensioner 100.
(32) In the displayed embodiment, the stop 110 includes a first aperture 102 that extends through the stop 110, such that the stop 110 may be inserted onto the rod 150. At least a portion of the material defining the first aperture 102 is flexible and resilient. In other embodiments, the stop 110 includes a recess (not shown) rather than an aperture 102, where the recess (not shown) does not extend completely through the stop 110. Thus, the maximum amount the stop 110 may be inserted onto the rod 150 is predetermined by the depth of the recess (not shown). In other embodiments, the stop 110 is a spring clamp for grasping the rod 150.
(33) In the displayed embodiment, the top of the first aperture 102 includes a beveled portion 206. The outer circumference of the beveled portion 206 is greater than the diameter of the rod 150, allowing for easier transition in superpositioning the aperture 102 to place onto the rod 150. In another embodiment, the aperture 102 does not include a beveled portion. In some embodiments, the tensioner 100 is manufactured, for purposes of cost-effectiveness, without any beveling on the top surfaces of the first aperture 102, the auxiliary holes 202, the stop 110, the transition portion 204, the biasing member 104, or the foot 108.
(34) The first aperture 102 has at least one diameter d that is less that the diameter of the rod 150. Thus, at least two surfaces of the first aperture 102 bias against the rod 150 and hold the stop 110 in place with a static friction. In the displayed embodiment, the first aperture 102 does not have a uniform diameter, in order to allow the stop 110 to distort more easily in response to being placed on the rod 150. In other embodiments, the first aperture 102 is circular.
(35) The static friction holding the stop 110 in place is not so great as to prevent the user from sliding the stop 110 up and down the rod 150 as needed. For example, a particular stop 110 may be configured to hold onto a rod 150 of a particular diameter with a static friction force of up to 100 Newtons. Thus, a user with a hand strength of greater than 100 Newtons will be able to move the stop 110 as needed, or remove the tensioner 100 from the rod entirely. In some embodiments, the maximum static friction force holding the stop 110 in place will be greater than the kinetic friction force of the stop 110 against the rod 150. Thus, in one method of use, a user is able to overcome the initial static friction force by first twisting the tensioner 100, using the bent biasing member 104 that sticks out as a lever.
(36) The maximum static friction first force is configured to be less than a user's grip strength, such that the user is able to move the stop 110 to a different location on the rod 150. In one example, the first force is configured to be less than the grip strength of the dominant hand of an average 6-year-old girl, which is approximately 83 Newtons. Thus, in this example, a 6-year-old girl with average grip strength is able to move the stop to different locations on the rod 150, or remove the tensioner 100 from the rod 150 entirely. The user's ability to move the stop 110 allows the user to secure the spool 152 to one location on the rod 150, as well as adjust the braking torque of the foot 108 on the spool 152.
(37) The maximum static friction force of the stop 110 on the rod 150 is configured be greater that the force of the biasing member 104 against the foot 108 and stop 110. Thus, the force of the biasing member 104 does not move the stop 110. For example, where the force of the biasing member against either the stop 110 or foot 108 is less than 83 Newtons regardless of the distance between the foot 108 and stop 110, the maximum static friction first force is 83 Newtons.
(38) The stop 110 includes auxiliary holes 202. The material between the aperture 102 and auxiliary holes 202 is flexible and resilient. The auxiliary holes 202 allow stop 110 material surrounding the first aperture 102 to expand into the auxiliary holes 202, thereby allowing the first aperture 102 to have greater elastic range. In other embodiments, the stop 110 includes a different number of auxiliary holes 202, or no auxiliary holes at all. In one method of use, an auxiliary hole 202 is effectively used as the primary stop holding mechanism, i.e., the stop 110 is placed on a rod 150 through an auxiliary hole 202, where the rod 150 has a diameter slightly larger than the diameter of the auxiliary hole 202. In another method of use, multiple auxiliary holes 202 are inserted onto multiple rods 150. In another method of use, the stop 110 includes multiple apertures 102 to place on multiple rods 150 simultaneously. In another method of use, the stop 110 is placed on multiple rods 150 through a combination of the tensioner's 110 first apertures 102 and auxiliary holes 202.
(39) The static and kinetic braking torque of the foot 108 on the spool 152 is determined in part by the static and kinetic coefficients of friction between the foot 108 and the spool top surface 154, which in turn is determined in part by of what material the foot 108 is made. Thus, a user can predetermine the range of the braking torque of the tensioner, in part, by the type of material used in the foot 108. In some embodiments, the foot 108 is made of the same material as the rest of the tensioner 100, such as rubber or soft plastic. The braking torque of the foot 108 is also determined in part by the texture variation of the foot 108 portion, e.g., bumpy, corrugated, smooth, grainy, that contacts the spool top surface 154.
(40) A guide 106 is proximate to the biasing member 104 and foot 108. The guide 106 substantially restricts the horizontal displacement of the foot 108. However, the guide 106 does allow the foot 108 a range of free movement vertically on the rod 150. In the displayed embodiment, the guide 106 is a second aperture 106 that is inserted onto the rod 150. In another embodiment, the guide 106 is contiguous with a slot (not shown) that extends to the edge of the foot 108. The second aperture 106 can be placed on the rod 150 by sliding the rod 150 through the slot.
(41) In the displayed embodiment, the first aperture 102 has a greater depth than the second aperture 106. In other embodiments, the stop 110 and guide 106 include apertures of equal depth. The guide 106 is between at least a portion of the foot 108 and at least a portion of the biasing member 104. In the displayed embodiment, all diameters D of the second aperture 106 are greater than the diameter of the rod 150. Thus, the guide 106 does not grasp the rod 150. No or minimal static friction exists between the guide 106 and rod 150, which allows the foot 108 to move freely vertically on the rod 150. Thus, the force of the foot 108 against the spool top surface 154 is determined by force exerted from the biasing member 104 without interference from the guide 106. In some embodiments, there is some static friction between the guide 106 and rod 150, but this static friction is overcome in at least some positions by the force of biasing member 104.
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(43) The hand spinning system includes rods 602-A through -D upon which bobbins 604, spools, and tensioners 100 may be inserted. The rod 602-A is inside a channel 618, and the corresponding tab 606-A is down. The distal end of the rod 602-A rests on an outcropping 614-A and is higher than the proximal end. The rod 602-B is also inside the channel 618. The distal end of the rod 602-B rests on an outcropping 614-B and is higher than the end proximate the hinge 608-B. The corresponding tab 606-B is up, and rod 602-B is capable of being pivoted on its hinge 608-B to a vertical position by inserting a finger at access 610 and pulling the rod 602-B vertical. The rod 602-C is vertical. The corresponding tab 606-C is down and its projections 612-C stabilize rod 602-C and prevent it from pivoting. The rod 602-D is vertical and stabilized by its corresponding tab 602-D (not shown). A bobbin 604 is inserted on the rod 602-D. A tensioner 100 is inserted on the rod 602-D on top of the bobbin 604, acting as a holder and a braking torque for the bobbin 604.
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(45) The tensioner 100 is placed on a drive shaft 702. The drive shaft 702 is coupled to a rotating drive source, for example, a hand drill (not shown). In the displayed embodiment, the drive shaft 702 includes a hex portion 714 for inserting into a drill chuck (not shown). In other systems, the rotating drive source is hand-powered. Spin sleeve 704 and bit 706 rotate in a fixed position relative to one another. However, the drive shaft 702 rotates independently of the spin sleeve 704 and bit 706 when the tensioner 100 is not present. In the displayed embodiment, the rotational independence of the shaft 702 from the drive bit 706 is achieved by separating the drive bit 706 from the drive shaft 702 with a thrust plate 802. The rotational independence of the drive shaft 702 from the spin sleeve 704 is achieved by separating the drive shaft 702 from the spin sleeve 704 with a stop sleeve 804. In other embodiments, other means such as bearings or repelling magnets are used to decouple the bit/sleeve 706/704 rotation from the drive shaft 702 rotation.
(46) In
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(48) The bit 706 turns the screw 708 into the soft material 710. The kinetic friction between the screw 708 and soft material 708 creates a third torque, which is a resistance against the bit torque. When the screw 708 is driven far enough into the soft material 710, the third torque eventually increases, i.e., the screw increases its resistance to further turning. When the third torque is greater than the second static torque, the bond between the foot 108 and spin sleeve 704 is broken. The drive shaft 702 continues to turn but the bit 706 does not. Thus, the maximum driving torque of the bit 706 is predetermined by the second static torque holding the foot 108 and spin sleeve 704 together. The second static torque in turn depends upon the elastic modulus of the biasing member 104, the static friction coefficient of the foot 108 and spin sleeve 704, and the distance between the stop 110 and foot 108. Thus, the slip clutch system 700 avoids damaging the soft material 710, the screw 708, or the bit 706. In another use, the slip clutch system 700 is used on a screw turning into a thin panel with a space, such as an electric switch plate.
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(50) The tensioners 100 are turned such that the biasing members 104 press the shaft 902 against the rods 602-C, 602-A, thereby holding the shaft 902 in place with static friction. The rods 602-C, 602-A and biasing members 104 also create a braking torque on the shaft 902 turning, thereby acting as a tensioner for the spool 904 which is rotationally fixed relative to the shaft 902. The braking force of the biasing member 104 against the spindle is predetermined by how hard the user turns the tensioner 100 against the spindle.
(51) In some embodiments, the spool 904 and shaft 902 are not rotationally fixed relative to one another. Additional tensioners 100 are added to the shaft 902 such that their feet 108 press against each side of the spool 904. In one embodiment, the static torque of the tensioners 100 on the vertical rods 602-C, 602-A is greater than the braking torque of the tensioners 100 pressing against the spool 904. In this embodiment, the tensioners 100 pressing against the spool 904 remain in a fixed position and exert a braking torque on the spool 904 as it rotates. In another embodiment, the static friction of the tensioners 100 pressing against the spool 902 is greater than the braking torque of the tensioners 100 on the vertical rods 602-C, 602-A. In this embodiment, the shaft 902, tensioners pressing against the spool 904, and spool 904 rotate in a fixed position relative to one another, and the tensioners 100 on the vertical rods 602-C, 602-A exert a braking torque on the shaft 902.
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(53) A user places a spool 1004 on the rod 1002 and secures the spool 1004 in place between the top surface 1010 of the base 1012 and a tensioner 100. The user is then able to move the apparatus 1000 and spool 1004 without needing to worry about the spool 1004 falling off the rod 1002. The tensioner foot 108 exerts a braking torque on the spool 1004. The user anchors the apparatus 1000 to the user's leg with the strap 1008. Note that the spool 1004 will be held in place and tensioned by the tensioner 100 regardless of whether the user is standing or sitting.
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(55) In other embodiments, the extensions 1102 are made of other structures capable of limiting a spool's 152 rotation to only one direction. For example, in one embodiment, the extensions 1102 are ratchet teeth with corresponding receptors embedded in the top surface 154 of the spool 152. In another embodiment, the extensions 1102 are spring-loaded sharp teeth that slant in one direction and dig into the top surface 154 of the spool 152 when the spool is turning against the teeth.
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(58) The crane 1420 is supported by a rod 150. The rod 150 is inserted through two apertures 1428, 1426. The boom 1432 is inserted into a receiver 1424. The receiver 1424 for the boom 1432 and the apertures 1428, 1426 for the rod 150 are aligned relative to each other such that the angle between the rod 150 and boom 1432 is greater than 90 degrees. When the rod 150 is vertical, the boom 1432 extends upward away from the crane 1420.
(59) The stop 110 of a tensioner 100 is inserted onto the rod 150 such that the tensioner transition 204 faces downward away from the crane 1420. A knob 1422 extends from the crane 1420 in substantially the same direction as the receiver 1424. The guide 106 fits over the knob 1422.
(60) The tensioner 100 restricts the crane 1420 from rotating about the axis of the rod 150 and from pivoting the boom 1432 up and down. The flat shape of the biasing member 104 prevents it from bending along the plane of the biasing member's 104 top and bottom surfaces. The stop's 110 frictional static force against the rod 150 prevents the stop 110 from rotating. Thus, the crane 1420 is prevented from rotating about the axis of the vertical rod 150.
(61) The crane 1420 includes a protrusion 1430. The protrusion 1430 presses the biasing member 104 into a bent position, thereby increasing the biasing member's upward force against the knob 1422. Thus, the crane 1420 is prevented from pivoting forward and backward, and the boom 1432 is prevented from being unintentionally raised and lowered during use.
(62) The stop 110 of a second tensioner 100 is attached to the distal end of the boom 1432. The tensioner 100 suspends a router 1402 from the boom 1432.
(63) In one embodiment, the router 1402 is manufactured as a single piece from a mold. In another embodiment, the router 1402 is made of a single folded sheet of material. In one embodiment the router 1402 material is hard, transparent, and lightweight, for example, clear plastic. The router 1402 includes a hook 1406 located at the top of the rear wall 1408. The hook 1406 is flat and wider than the diameter D of the guide 106. The hook 1406 fits snugly in the flexible guide 106. The rear wall 1408 and a front wall 1410 are vertical and substantially parallel with one another. The rear wall 1408 and front wall 1410 are connected at their bottoms by an open channel 1404. The channel 1404 is a U-shaped arc that curves downward at each end. The top surface of the channel 1404 is hard and smooth, thereby allowing the strand 1302 to glide over the channel 1404 without catching.
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(65) The cam 1506 is coupled with a pivot rod 1802 to a stud 1702 that extends from a suction cup 1502. As shown in
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(67) The cam 1506 includes two feet 1512. The width of the stud 1702 is substantially equal to the distance between the two feet 1512. As shown in
(68) When the cam 1506 is rotated to an upright position, the feet corners 1518 press against the cap 1504, while the suction cup 1502 is simultaneously pulled upward from the center stud 1702. As a result, the suction cup outer portion 1706 is pressed flat by the cap outer portion 1708, thereby affixing the bottom of the suction cup 1502 to a surface.
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(70) From the foregoing description, it will be recognized by those skilled in the art that a quick-adjust tensioner has been provided. While the present invention has been illustrated by description of several embodiments and methods of use, and while the illustrative embodiments and methods of use have been described in considerable detail, it is not the intention of the applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and methods, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of applicant's general inventive concept.