Enhanced Leachate Evaporation With Heat Induced Acceleration Process

Abstract

The invention disclosed herein includes apparatus and a method for enhancing the evaporation rate of leachate from leachate evaporator ponds. The HIAP apparatus and method promotes enhances evaporation by providing heat from high powered industrial heat lamps that direct heated air and heat energy across the air/leachate liquid interface of the evaporator pond surface to increase the evaporation rate of leachate from the evaporator pond.

Claims

1. A leachate treatment system comprising: a leachate pond containing a leachate; a frame arranged around and/or above the surface of the leachate pond; and, at least one heat source secured to the frame and positioned close enough to the surface air-leachate interface surface such that the application of heat energy from the heat source across the air-leachate interface surface of the leachate pond accelerates the evaporation rate of the leachate contained in the leachate pond.

2. The system of claim 1 wherein the heat source comprises a heat lamp, a light source, or a flame burner.

3. The system of claim 1 further comprising: a circulation fan for circulating heat energy across the air-leachate interface surface to accelerate the evaporation rate of the leachate contained within the leachate pond.

4. The system of claim 1 further comprising: a leachate mister for misting leachate droplets into the air to accelerate the evaporation rate of the leachate contained within the leachate pond.

5. The system of claim 1 further comprising: a floating frame for securing at least one heat source in fixed position above the surface of the leachate contained in the leachate pond.

6. The system of claim 1 further wherein the heat source comprises heated air captured from a landfill gas flare and delivered to the surface or within the leachate contained in the leachate pond.

7. The system of claim 1 wherein the heat source is fueled by landfill gas, electrical power, or solar power.

8. The system of claim 1 further comprising: a roof secured to the frame and suspended above the leachate pond.

9. The system of claim 8 wherein the roof includes a retractable portion.

10. A leachate treatment system comprising: a leachate pond containing a leachate; at least one floating frame resting on the surface of the leachate pond; and, at least one heat source secured to the floating frame and positioned close enough to the surface air-leachate interface surface such that the application of heat energy from the heat source across the air-leachate interface surface of the leachate pond accelerates the evaporation rate of the leachate contained in the leachate pond.

11. The system of claim 10 wherein the heat source comprises a heat lamp, a light source, or a flame burner.

12. The system of claim 10 wherein the heat source comprises heated air captured from a landfill gas flare and delivered to the surface or within the leachate contained in the leachate pond.

13. The system of claim 10 further comprising: a circulation fan for circulating heat energy across the air-leachate interface surface to accelerate the evaporation rate of the leachate contained within the leachate pond.

14. The system of claim 10 further comprising: a leachate mister for misting leachate droplets into the air to accelerate the evaporation rate of the leachate contained within the leachate pond.

15. The system of claim 10 wherein the heat source is fueled by landfill gas, electrical power, or solar power.

16. The system of claim 10 further comprising: a roof secured to the frame and suspended above the leachate pond.

17. The system of claim 16 wherein the roof includes a retractable portion.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0010] For a more complete understanding of this disclosure and its features, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:

[0011] FIG. 1 illustrates a cross-sectional view of a leachate pond or engineered impoundment with an embodiment of the HIAP apparatus and method according to the present disclosure;

[0012] FIG. 2 illustrates a cross-sectional view of a leachate pond or engineered impoundment with an embodiment of the HIAP apparatus and method with flame burners according to the present disclosure;

[0013] FIG. 3 is a cross-sectional view of a leachate pond or engineered impoundment that includes a permanent or temporary roof or covering structure with an embodiment of the HIAP apparatus and method according to the present disclosure; and,

[0014] FIGS. 4A and 4B are cross-sectional views of leachate ponds, trenches or engineered impoundments which are open, partially open or enclosed with a permanent or temporary roof or covering structure with an embodiment of the HIAP apparatus and method according to the present disclosure.

DETAILED DESCRIPTION

[0015] FIG. 1 depicts a cross-section view of leachate pond 10 formed on top of a soil parcel or fill material 12. A liner 20 acts to prevent the infiltration of leachate 30 into fill 12 and acts to retain leachate 30 in leachate pond 10. One or more heat units 40 which include one or more heat sources attached to one or more frames 44 are arranged around and/or above the surface of pond 10. In various embodiments, heat source 42 may comprise a hot air, gas or electric heat lamp, a flame burner assembly, or other apparatus capable of generating heat energy as is known in the art. One or more heat sources 42 are attached to one or more frames 44 and placed in relative proximity to the pond 10 air-leachate interface surface 25 to enhance the direction and application of heat and heat energy across the air-leachate interface surface 25 of pond 10 to accelerate or otherwise enhance the evaporation rate of leachate 30 contained in pond 10. One or more high flow circulation fans 50 may be attached to one or more frames 44 and positioned to aid in the circulation of heated air and heat energy across the air-leachate interface surface 25 of pond 10 to further distribute, accelerate and/or enhance the evaporation rate of leachate 30 contained in pond 10. Heat source 42 may comprise solar, gas or electrically powered heat lamps in an embodiment. Heat source 42 may be secured to frame 44 or place on floats or located within the pond 10 to provide distributed heating and heat energy across the air-leachate surface 25 of pond 10. In an embodiment, a leachate mister 80 is located in pond 10 whereby leachate 30 is misted into vapor droplets projected into the air atmosphere to further distribute, accelerate and/or enhance the evaporation of leachate 30 from pond 10.

[0016] Turning to FIG. 2, an embodiment of the present invention is shown with heat sources comprising heat sources and flame/burner heat sources 70 used in combination to accelerate and/or enhance the evaporation rate of leachate 30 contained in pond 10. In an embodiment, leachate pond 10 is formed on top of a soil parcel or fill material 12. A liner 20 acts to prevent the infiltration of leachate 30 into fill 12 and acts to retain leachate 30 in leachate pond 10. Heat sources 42 may comprise solar, gas or electrically powered heat lamps in an embodiment. Heat sources 42 may be secured to frame 44 or placed on floats or located within the pond 10 to provide distributed heating and heat energy across the air-leachate surface 25 of pond 10. Flame/burner heat sources 70 may be placed on floats in pond 10 or fixed in desired positions in pond 10 as appropriate or otherwise designed. The heat lamps, industrial strength lamps or other high-powered heat generation lamps may be field fitted around the perimeter of the previously installed evaporation pond. Fuel sources for the flame/burner heat sources 70 may comprise landfill gas, a connected gas pipeline or other appropriate fuel source for igniting and sustaining a flame. Piped hot air captured from on-site landfill gas flare operations can be added and used with-in the leachate (30) to air-flow and heat leachate or placed above the leachate pond surface 10 similar to flame/burner 70.

[0017] FIG. 3 illustrates an embodiment of the present invention which includes a permanent or temporary covering or roof 48 for further accelerating or enhancing evaporation of leachate 30 from pond 10. In the depicted embodiment, truss member 46 is attached to one or more frames 44 to provide structural support for a permanent or temporary covering or roof 48. One or more heat sources 42 may be attached to one or more frames 44 and Beams for roof support will allow open air to flow and move over the pond surface and additional high flow rate air fans may be utilized to increase air flow across the pond surface resulting in increased evaporation. Heat Lamps can be powered by electric, solar power, or converted electric form on-site landfill gas-to-energy projects.

[0018] FIG. 4A depicts a cross-section design for the leachate evaporation ponds 10 as one or more trenches cut into fill 12 with an impoundment liner 20 for containing leachate 30 to increase enhanced heat over a smaller surface area the air-leachate surface 25 of the pond 10 and apply a larger amount of heat at the center of the leachate pond 10. In the depicted embodiment, heat sources 42 are attached to frames 44 and provide distributed heating and heat energy across the air-leachate surface 25 of pond 10. As shown in FIG. 4B, heat sources 42 may be suspended frames 44 and from a permanent or temporary roof covering 48 to provide distributed heating and heat energy across the air-leachate surface 25 of pond 10 can be utilized with any embodiment of the method disclosed herein. Any combinations of heat sources identified in this invention may be used together or separately to enhance the evaporation of leachate in any or all leachate evaporation ponds or trenches.

[0019] For any of the embodiments disclosed in this application, modifications to incorporate alternative concepts shown in one or more of the figures may be used. For example, floating, suspended, or fixed heat lamps, high flow air fans and enhanced heat lamps can be used in the design and operation of the HIAP embodiments contemplated herein. Alternatively, it is contemplated that the methods and apparatus disclosed herein may also be used in connection with known wastewater leachate treatment technologies and incorporate aerators, oxygen injection systems, clarifiers and other known methods and apparatus for wastewater and leachate treatment and evaporative enhancement.

[0020] Utilization of the HIAP method and apparatus will provide landfill and other waste site owners the ability to off-set significant third-party treatment costs. Owners and operators will now be able to fully control and remediate contaminated wastewater, avoiding third party liabilities contingent with the lack of oversight associated with uncontrolled off-site contamination. Advantages of HIAP include: (i) owner controls all contaminated liquid on site in order to avoid potential third-party liabilities, and Remedial Actions of Potential Responsible Parties (PRP); (ii) reduce overall operational costs and increasing EBITDA earnings; (iii) eliminates uncertain cost increases from third party transportation, and third-party treatment; (iv) reduces future liabilities associated with 30-year post landfill closure requirements; (v) allows treatment in existing leachate evaporation ponds and avoids constructing additional infrastructure for leachate management and treatment; (vi) reduces greenhouse gas (GHG) emissions in order to help meet owner's goals for annual Global Reporting Initiative (GM); (vii) energy to supply high powered industrial lamps can be obtained from the on-site beneficial reuse project of converting landfill gas to energy or fuel source for HIAP lamps or flare/torch/burner apparatus; (viii) additional reduction of greenhouse gas emissions can be achieved through solar power intended for the use of high-powered industrial strength lamps; (ix) additional beneficial reuse from heat induced flair burners being fueled from diverting and use of on-site landfill gas; (x) reduction in direct scope 1 (GHG) emissions reduces owners greenhouse gas calculated intensity, and shareholder initiatives to reduce MT CO2e/$ Gross Revenue; (xi) limits the fluctuation of uncontrolled third-party cost increases; and, (xii) removes the fear of wastewater treatment plants cancelling treatment disposal contracts, leaving the owner helpless with no leachate treatment alternatives, and avoids potential state regulatory violations.

[0021] The HIAP apparatus and method creates a more productive treatment process than current technologies in view of: (i) down-time, maintenance, and permitting challenges with Thermal Evaporators, Reverse Osmosis (RO) and Deep Well Injections, and (ii) four to ten times more evaporation than typical evaporation ponds or spraying/aeration systems and allows 24 hours per day evaporation in various weather conditions (light rain, and cold/cloudy days) and overnight. Once the HIAP system is installed it can be operated and maintained with on-site landfill staff resulting with no or very limited third-party contractors. Operational costs remain low and consistent limiting unnecessary and unknown budget concerns. Enhanced systems can be designed as mobile units and transported to and placed in constructed landfill cells where large amounts of leachate were produced. The HIAP systems can be used with evaporation misting/aeration systems to further accelerate evaporation. The HIAP method and apparatus can also be used to manage liquids produced from oil and gas exploration and production (E&P) waste facilities.

[0022] Although the present disclosure has been described in detail, various changes, substitutions, and alterations may be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present disclosure