Web air threading system and methods of use
11692311 · 2023-07-04
Inventors
Cpc classification
B65H20/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An air nozzle apparatus that includes an air orifice and a nozzle housing, said nozzle housing configured as u-shaped having a first elongated sidewall, a second elongated sidewall, and a third curved sidewall formed continuous with said first elongated sidewall and said second elongated sidewall to form a channel having an open end opposite said third curved sidewall, said air orifice positioned centered in said channel and proximate a base of said third sidewall facing said open end, wherein said first elongated sidewall, said second elongated sidewall, and said third curved sidewall are configured having an arched top surface, and, thus, functions to optimize the Coanda effect to position and convey the paper web through an air threading chute to thread a paper web from the end of the drying step through the dry-end to the paper winding step.
Claims
1. An air nozzle apparatus configured to enable a paper web to be pulled to and glide across its surface via a high velocity airstream, said apparatus comprising a nozzle housing, said nozzle housing configured as u-shaped having a first elongated sidewall, a second elongated sidewall configured parallel to said first elongated side wall, and a third curved sidewall formed continuous with said first elongated sidewall and said second elongated sidewall to form an open end u-shaped valley therein said nozzle housing having said open end opposite said third curved sidewall; and an air orifice to release the high velocity airstream, said air orifice positioned in said third curved sidewall and proximate a base of said open end u-shaped valley facing said open end, wherein said open end u-shaped valley is configured to protect the paper web from the high velocity airstream.
2. The apparatus of claim 1, wherein the high velocity airstream creates a low pressure pocket proximate said base to pull the paper web against said first elongated sidewall, said second elongated sidewall, and said third curved sidewall.
3. The apparatus of claim 1, further comprising a connector stem having a first stem end and a second stem end, wherein said first stem end is connected to an underside of said third curved sidewall proximate said air orifice.
4. The apparatus of claim 3, wherein said connector stem further comprising a connector aperture connected to a first conduit end of a conduit formed therein said connector stem and a second conduit end of said conduit connected to said air orifice.
5. The apparatus of claim 3, wherein said second stem end is threaded.
6. The apparatus of claim 1, wherein said air orifice is positioned centered in said third curved sidewall.
7. An air nozzle apparatus configured to enable a paper web to be pulled to and glide across its surface via a high velocity airstream, said apparatus comprising: a nozzle housing, said nozzle housing configured having a plurality of u-shaped housings, each u-shaped housing having a first elongated sidewall, a second elongated sidewall configured parallel to said first elongated side wall, and a third curved sidewall formed continuous with said first elongated sidewall and said second elongated sidewall to form an open end u-shaped valley therein said nozzle housing having said open end opposite said third curved sidewall, said each u-shaped housing having an air orifice to release the high velocity airstream, said orifice positioned in said third curved sidewall and proximate a base of said open end u-shaped valley facing said open end, wherein each said open end u-shaped valley is configured to protect the paper web from the high velocity airstream.
8. The apparatus of claim 7, wherein the high velocity airstream creates a low pressure pocket proximate said base to pull the paper web against said first elongated sidewall, said second elongated sidewall, and said third curved sidewall.
9. The apparatus of claim 7, further comprising a connector stem having a first stem end and a second stem end, wherein said first stem end is connected to an underside of said third curved sidewall proximate said air orifice of a center said plurality of u-shaped housings.
10. The apparatus of claim 9, wherein said connector stem further comprising a connector aperture connected to a first conduit end of a conduit formed therein said connector stem and a second conduit end of said conduit connected to said air orifice in said plurality of u-shaped housings.
11. The apparatus of claim 9, wherein said second stem end is threaded.
12. The apparatus of claim 7, wherein said air orifice is positioned centered in said third curved sidewall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present a web air threading system and methods of use will be better understood by reading the Detailed Description of the Preferred and Selected Alternate Embodiments with reference to the accompanying drawing Figures, in which like reference numerals denote similar structure and refer to like elements throughout, and in which:
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(15) It is to be noted that the drawings presented are intended solely for the purpose of illustration and that they are, therefore, neither desired nor intended to limit the disclosure to any or all of the exact details of construction shown, except insofar as they may be deemed essential to the claimed disclosure.
DETAILED DESCRIPTION
(16) In describing the exemplary embodiments of the present disclosure, as illustrated in
(17) Referring now to
(18) Referring now to
(19) Preferably, a cross-section of u-shaped housing 24 may be configured as an arc, arch, curved, dome shaped or other like configuration to reduce all sharp edges and surface transitions of air nozzle 20 to enable a medium, such as paper web WP to glide across its surface. Moreover, raised curved ridge housing 24 and its raised left or first sidewall 31, raised right or second sidewall 32, and raised back or third sidewall 33 relative to base 40 or air threading chute 10 may create a height differential or buffer relative to air orifice 22 to protect paper web WP from highest velocity air HVA exiting air orifice 22.
(20) It is contemplated herein that air nozzle 20 may vary in size and configuration length, width, and height, and may even span the entire width of chute sidewall 11 of air threading chute 10. Moreover, air nozzle 20 may be configured as v-shaped, open ended square or rectangle, arcing, parabolic, rounded, semi-circle, or other like open end configuration, channel, or trough, such as channel 36 to funnel or direct air flow AF exiting air orifice 22.
(21) It is further contemplated herein that air orifice 22 aperture may vary in size and configuration. Moreover, air orifice 22 may be configured as round, slotted, oval, square, rectangular, oblong, slit, or as a combination of smaller holes, slits, or apertures, or other like aperture configurations. Air orifice 22 may be positioned proximate base 40 or chute sidewall 11 of air threading chute 10 to project air parallel to base 40 or chute sidewall 11 of air threading chute 10 to provide or offer straighter air flow therethrough one or more threading chute and therefore provide improved guidance of paper web WP versus prior art.
(22) Furthermore, air nozzle 20 may include connector stem 50 to mount air nozzle 20 to a plenum or conduit distributing compressed air via a compressed air system to air orifice 22 of air nozzle 20. Connector stem 50 may include first stem end 51 which may be affixed to an underside of third sidewall 33 or base 40 proximate third sidewall 33 and preferably positioned under or proximate air orifice 22. Connector stem 50 may include second stem end 52 being threaded 56 to receive or fit threaded attachment device, such as nut 60 to affix air nozzle 20 to third sidewall 33. It is contemplated herein that connector stem 50 may utilize one or more sealing gasket, such as first flexible washer 71 and second flexible washer 72. First flexible washer 71 may be utilized to air seal base 40 to one side of a plenum and second flexible washer 72 may be utilized to air seal nut 60 to another side of a plenum.
(23) It is recognized herein that connector stem 50 may include a passageway, such as connector aperture 58 positioned therein connector stem 50. Connector aperture 58 may be connected to air orifice 22 via conduit 59 (having a first conduit end and a second conduit end) traversing or formed therein connector stem 50. Conduit 59 having a first conduit end and a second conduit end connects compressed air CA (via a compressed air system) entering connector aperture 58, traversing conduit 59 to discharge therefrom air orifice 22.
(24) Referring again to
(25) It is contemplated herein that air nozzle 20 may not include raised left or first sidewall 31, raised right or second sidewall 32 and end with curved sidewall 33, wherein top surface 38 of curved sidewall 33 may also be configured as slanted, angled, rounded, sloped, arc, curved, dome shaped or other like configuration to reduce all sharp edges and surface transitions of air nozzle 120 to enable a medium, such as paper web P to glide across its leading edge surface.
(26) Moreover, in use upstream and current air nozzle 20/20B upstream high velocity air U-HVA (from an upstream air nozzle 20/20B) and high velocity air HVA (from current air nozzle 20/20B) linearly propel or carry paper web WP along a series of air nozzles 20/20B. Leading edge high velocity air L-HVA may be deflected upward from a plane parallel to base 40 by smooth arcing third sidewall 33 to lift paper web WP above and away from high velocity air HVA exiting air orifice 22. The pulling effect of air currents seeking low pressure ASLP of low pressure pocket LPP on paper web WP due to the Coanda effect/Bernoulli principle of air nozzle 20/20B pulls deflected leading edge high velocity air L-HVA and paper web WP close to or proximate a plane parallel to the top surface of raised curved ridge housings 24 of air nozzle 20/20B. Furthermore, the pulling effect of air currents seeking low pressure ASLP of low pressure pocket LPP on paper web WP due to the Coanda effect/Bernoulli principle of air nozzle 20/20B pulls trailing edge high velocity air T-HVA and paper web WP close to or proximate a plane parallel to base 40. High velocity air HVA from air nozzle 20/20B propels paper web WP to the next downstream air nozzle 20/20B to repeat and further linearly propel or carry paper web WP along a series of air nozzles 20/20B.
(27) Referring now to
(28) It is contemplated herein that air nozzle 120 may vary in size and configuration length, width, and height, number of orifices 22 and channels 36, and may even span the entire width of chute sidewall 11 of air threading chute 10. Moreover, air nozzle 120 may be configured as v-shaped, open ended square or rectangle, arcing, parabolic, semi-circle, or other like open end configuration, channel, or trough, such as channel 36 to funnel or direct air flow AF exiting air orifice 22.
(29) It is further contemplated herein that air orifice 22 apertures may vary in size and configuration. Moreover, air orifice 22 may be configured as round, slotted, oval, square, rectangular, oblong, or as a combination of smaller holes or apertures, or other like aperture configurations. Air orifice 22 may be positioned proximate base 40 or chute sidewall 11 of air threading chute 10 to project air parallel to base 40 or chute sidewall 11 of air threading chute 10.
(30) Furthermore, air nozzle 120 may include one or more connector stem 50 to mount air nozzle 20 to a plenum or conduit distributing compressed air to air orifice 22 of air nozzle 120. Connector stem 50 may include first stem end 51 which may be affixed to base 40 proximate third sidewall 33 end and preferably positioned under or proximate air orifice 22. Connector stem 50 may include second stem end 52 being threaded 56 to receive threaded attachment device, such as nut 60. It is contemplated herein that connector stem 50 may utilize one or more sealing gasket, such as first flexible washer 71 and second flexible washer 72. First flexible washer 71 may be utilized to air seal base 40 to one side of a plenum and second flexible washer 72 may be utilized to air seal nut 60 to another side of a plenum.
(31) It is recognized herein that connector stem 50 may include a passageway, such as connector aperture 58 positioned proximate first stem end 51 of connector stem 50. Connector aperture 58 may be connected to air orifice 22 via conduit 59 traversing connector stem 50 from connector aperture through first stem end 51 to air orifice 22. Conduit 59 connects compressed air CA entering connector aperture 58, traversing conduit 59 to discharge therefrom air orifice 22.
(32) Referring again to
(33) Referring now to
(34) Referring again to
(35) It is contemplated herein that compressed air CA may be controlled individually via tubing connected to connector stem 50 by control of compressed air CA or together within a section of air threading chute 10, 410 via control of compressed air CA in plenum 420.
(36) Referring now to
(37) A cross section of
(38) It is contemplated herein that compressed air CA may be controlled individually via tubing connected to connector stem 50 and control of compressed air CA or together within a section of air threading chute 10, 510 via control of compressed air CA in plenum 420.
(39) It is contemplated herein that air nozzles 20/120 components may be constructed of stainless steel, aluminum, or the like materials and of different dimensions. This and other materials herein may be constructed of metal, steel, alloy, or plastic or more specifically high density polyethylene or similar high tensile or strengthened materials, as these material offers a variety of forms and shapes and provide strength with reduced weight; however, other suitable materials or the like, can be utilized, provided such material has sufficient strength and/or durability as would meet the purpose described herein to enable air nozzles 20/120 to discharge high velocity air HVA to float or carry paper web WP therein air threading chute 10/510.
(40) It is contemplated herein that air nozzles 20/120 may be positioned anywhere on backside 412/512, chute top side 413/513, and chute bottom side 411/511 top, bottom, middle or other position of side or cover the whole side.
(41) It is understood herein that various changes in the material used, shape, size, arrangement of parts, and parts are connected with bolts, pins, screws or similar fasteners or other rotating devices without departing from the spirit of the scope of the claims herein.
(42) It is further understood herein that the parts and elements of this disclosure may be located or position elsewhere based on one of ordinary skill in the art without deviating from the present disclosure.
(43) Referring now to
(44) With respect to the above description then, it is to be realized that the optimum dimensional relationships, to include variations in size, materials, shape, form, position, movement mechanisms, function and manner of operation, assembly and use, are intended to be encompassed by the present disclosure.
(45) The foregoing description and drawings comprise illustrative embodiments. Having thus described exemplary embodiments, it should be noted by those skilled in the art that the within disclosures are exemplary only, and that various other alternatives, adaptations, and modifications may be made within the scope of the present disclosure. Merely listing or numbering the steps of a method in a certain order does not constitute any limitation on the order of the steps of that method. Many modifications and other embodiments will come to mind to one skilled in the art to which this disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Although specific terms may be employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Moreover, the present disclosure has been described in detail, it should be understood that various changes, substitutions and alterations can be made thereto without departing from the spirit and scope of the disclosure as defined by the appended claims. Accordingly, the present disclosure is not limited to the specific embodiments illustrated herein but is limited only by the following claims.