Automatic Transfer Supply Equipment for Roll-Type Material
20240140748 ยท 2024-05-02
Assignee
Inventors
Cpc classification
B65H19/123
PERFORMING OPERATIONS; TRANSPORTING
B66C19/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An automatic conveying and feeding facility for roll-type materials. The automatic conveying and feeding facility includes: a roll buffer, a transfer apparatus, and an overhead hoist transport. The roll buffer configured to receive a roll-type material loaded on a carriage in an X-axis direction and convey the received roll-type material on a YZ plane. The transfer apparatus configured to receive the roll-type material from the roll buffer in the X-axis direction, move to a set position on an XY plane in a state in which the roll-type material is loaded thereon, and convey the roll-type material upward in a Z-axis direction. The overhead hoist transport (OHT) configured to receive the roll-type material loaded on the transfer apparatus that has moved upward in the Z-axis direction and having at least one or more rail guided vehicles configured to move to a destination along a trajectory of a conveying rail.
Claims
1. An automatic conveying and feeding facility for roll-type materials, the automatic conveying and feeding facility comprising: a roll buffer configured to receive a roll-type material loaded on a carriage in an X-axis direction and convey the received roll-type material on a YZ plane; a transfer apparatus configured to receive the roll-type material from the roll buffer in the X-axis direction, move to a set position on an XY plane in a state in which the roll-type material is loaded thereon, and convey the roll-type material upward in a Z-axis direction; and an overhead hoist transport (OHT) configured to receive the roll-type material loaded on the transfer apparatus and having at least one or more rail guided vehicles configured to move the overhead hoist transport to a destination along a trajectory of a conveying rail.
2. The automatic conveying and feeding facility of claim 1, wherein movement of the roll-type material between the roll buffer and the transfer apparatus and between the transfer apparatus and the rail guided vehicle occurs in a rod-to-rod manner.
3. The automatic conveying and feeding facility of claim 2, wherein each of the roll buffer, the transfer apparatus, and the rail guided vehicle include a rod configured to be inserted into a hollow hub of the roll-type material.
4. The automatic conveying and feeding facility of claim 3, wherein each of the roll buffer, the transfer apparatus, and the rail guided vehicle include a pusher unit configured to push the roll-type material loaded thereon.
5. The automatic conveying and feeding facility of claim 4, wherein movement of the roll-type material between the roll buffer and the transfer apparatus occurs when the rods disposed on the roll buffer and the rod disposed on the transfer apparatus are aligned with each other, and the pusher unit of the roll buffer is configured to push the roll-type material toward the transfer apparatus.
6. The automatic conveying and feeding facility of claim 4, wherein: the roll buffer includes a turntable disposed on the YZ plane and at least two or more rods are disposed on a circumference of the turntable; the turntable is configured to rotates about a rotating shaft extending in the X-axis direction that passes through a center of the circumference such that the roll-type material loaded onto the at least two or more rods approaches the transfer apparatus due to rotation of the turntable.
7. The automatic conveying and feeding facility of claim 6, wherein a plurality of roll-type materials are loaded onto the at least two or more rods of the turntable.
8. The automatic conveying and feeding facility of claim 7, wherein: the pusher unit of the roll buffer includes a pusher frame configured to linearly move in a Y-axis direction and a pusher configured to linearly move in the X-axis direction along the pusher frame; and the pusher is configured to push a rearmost portion of the plurality of roll-type materials loaded onto the at least two or more rods of the turntable so that one foremost roll-type material is released each time.
9. The automatic conveying and feeding facility of claim 4, wherein the transfer apparatus includes: a base frame extending in the Y-axis direction; a middle frame configured to linearly move in the Y-axis direction on the base frame; a column configured to linearly move in the X-axis direction on the middle frame and extending in the Z-axis direction; and a conveying unit having a rod and configured to linearly move in the Z-axis direction along the column, wherein the pusher unit is disposed on the conveying unit.
10. The automatic conveying and feeding facility of claim 9, wherein the conveying unit is configured to linearly moves in the Z-axis direction between the rod of the roll buffer and the rod of the rail guided vehicle.
11. The automatic conveying and feeding facility of claim 4, wherein the pusher unit of the rail guide vehicle is provided at a rear of the rod of the rail guided vehicle and is configured to push the rear of the roll-type material loaded onto the rod of the rail guide vehicle.
12. The automatic conveying and feeding facility of claim 9, wherein: the conveying unit further includes a slider configured to linearly move both the rod of the conveying unit and the pusher unit of the conveying unit such that the rod of the conveying unit is docked at the rod of the roll buffer or the rod of the rail guided vehicle and connected thereto.
13. The automatic conveying and feeding facility of claim 12, wherein a first chuck configured to press an inner surface of the hollow hub of the roll-type material is disposed onto the rod of the conveying unit.
14. The automatic conveying and feeding facility of claim 11, further comprising a winder port disposed along the trajectory of the conveying rail, wherein the winder port has a rod which is able to be linked to the rod of the rail guided vehicle.
15. The automatic conveying and feeding facility of claim 14, wherein: the rail guided vehicle further includes a slider configured to linearly move both the rod of the rail guided vehicle and the pusher unit of the rail guided vehicle such that the rod of the rail guided vehicle is docked at the rod of the winder port and connected thereto.
16. The automatic conveying and feeding facility of claim 15, wherein a second chuck configured to press the inner surface of the hollow hub of the roll-type material is disposed onto the rod of the rail guided vehicle.
17. The automatic conveying and feeding facility of claim 16, wherein a protruding step forming a catching step for the hollow hub is disposed onto an end portion of the second chuck.
18. The automatic conveying and feeding facility of claim 4, wherein movement of the roll-type material between the transfer apparatus and the rail guided vehicle occurs when the rod disposed on the transfer apparatus and the rod disposed on the rail guided vehicle are aligned with each other and the pusher unit of the transfer apparatus is configured to push the roll-type material toward the rail guided vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODE
[0044] Since various modifications may be made to the present disclosure and the present invention may have various embodiments, specific embodiments will be described in detail below.
[0045] However, this does not limit the present invention to the specific embodiments, and all modifications, equivalents, or substitutes included in the spirit and technical scope of the present disclosure should be understood as belonging to the present invention.
[0046] In the present disclosure, terms such as include or have should be understood as specifying that features, numbers, steps, operations, elements, components, or combinations thereof are present and not as precluding the possibility of the presence or addition of one or more other features, numbers, steps, operations, elements, components, or combinations thereof in advance.
[0047] Also, in the present disclosure, when a part such as a layer, a film, an area, or a plate is described as being on another part, this includes not only a case where the part is directly on the other part, but also a case where still another part is present therebetween. On the contrary, when a part such as a layer, a film, an area, or a plate is described as being under another part, this includes not only a case where the part is directly under the other part, but also a case where still another part is present therebetween. Also, in the present application, being disposed on may include not only being disposed on an upper portion, but also being disposed on a lower portion.
[0048] The present disclosure relates to an automatic conveying and feeding facility for roll-type materials.
[0049] In one embodiment, the automatic conveying and feeding facility for roll-type materials includes a roll buffer, a transfer, and an overhead hoist transport (OHT).
[0050] The roll buffer receives a roll-type material loaded on a carriage in an X-axis direction and conveys the received roll-type material on a YZ plane. Also, the transfer receives the roll-type material from the roll buffer in the X-axis direction, moves to a set position on an XY plane in a state in which the received roll-type material is loaded thereon, and conveys the roll-type material upward in a Z-axis direction. In a subsequent process, a rail guided vehicle included in the OHT receives the roll-type material loaded on the transfer that has moved upward in the Z-axis direction and moves to a destination along a trajectory of a conveying rail, and the rail guided vehicle may be provided as a plurality of rail guided vehicles.
[0051] In a specific embodiment, movement of the roll-type material between the roll buffer and the transfer and between the transfer and the rail guided vehicle occurs in a rod-to-rod manner. A rod refers to a rod member configured to be inserted into a hollow hub of the roll-type material, and a hollow hub that can be mounted on a winder facility is provided in a center of the roll-type material. Considering that the hollow hub is provided in the roll-type material and a rod corresponding to the hollow hub is provided in the winder facility, the present disclosure is configured so that a series of automated processes including loading, releasing, conveying, and inputting of roll-type materials is performed in a rod-to-rod manner.
Detailed Description
[0052] Hereinafter, specific embodiments of an automatic conveying and feeding facility for roll-type materials (hereinafter, briefly referred to as an automatic conveying and feeding facility) of the present disclosure will be described with reference to the accompanying drawings.
[0053]
[0054] Referring to
[0055]
[0056] The roll buffer 100 receives the roll-type material 30 loaded on the carriage 20 in an X-axis direction (based on the coordinate axis of
[0057] In a specific embodiment shown in
[0058] The turntable 110 rotates about a rotating shaft 112 in the X-axis direction that passes through a center of a circumference formed by the plurality of rods 120, and the roll-type materials 30 loaded through the rods 120 approach the transfer 200 due to rotation of the turntable 110. That is, each rod 120 may sequentially approach the transfer 200 through 90? rotation (an angle obtained by dividing 360? by the number of rods) of the turntable 110 disposed on the YZ plane, and after all the roll-type materials 30 loaded through one rod 120 are released, the turntable 110 is rotated to provide roll-type materials 30 loaded through a subsequent rod 120 to the transfer 200.
[0059] The method using the turntable 110 has various advantages such as allowing a plurality of rods 120 to be disposed in a limited space, allowing roll-type materials 30 to be continuously supplied sequentially through rotation, and allowing roll-type materials 30 to be additionally loaded through an empty rod 120 before all the roll-type materials 30 on the turntable 110 are exhausted.
[0060]
[0061] The base frame 210 placed on a floor surface extends in a Y-axis direction, and the middle frame 220 linearly moves in the Y-axis direction on the base frame 210. Traveling of the middle frame 220 in the Y-axis direction is implemented by general configurations such as a linear motor and a guide, and a transverse distance (based on the drawing) from the roll buffer 100 is adjusted by the traveling of the middle frame 220 in the Y-axis direction.
[0062] The column 230 is a column member disposed on the middle frame 220 and extending in the Z-axis direction. The column 230 linearly moves in the X-axis direction on the middle frame 220. Traveling of the column 230 in the X-axis direction is also implemented by general configurations such as a linear motor and a guide, and a longitudinal distance (based on the drawing) from the roll buffer 100 is adjusted by the traveling of the column 230 in the X-axis direction.
[0063] Also, the conveying unit 240 configured to linearly move in the Z-axis direction is coupled onto the column 230. Traveling of the conveying unit 240 is also implemented by a linear motor or the like, and a short rod 242 corresponding to the rod 120 of the roll buffer 100 is provided in the conveying unit 240 which moves in a height direction.
[0064] The multiple linear movements that occur from the middle frame 220 to the conveying unit 240 eventually enable three-axis movements in the X-axis, Y-axis, and Z-axis directions, and in this way, the conveying unit 240 may be positioned anywhere in the three-dimensional coordinate system within a movement range.
[0065]
[0066] As described above, in the automatic conveying and feeding facility 10 of the present disclosure, movement of the roll-type material 30 between the roll buffer 100 and the transfer 200 occurs in the rod-to-rod manner. That is, the rod 120 provided in the roll buffer 100 and the rod 242 provided in the transfer 200 are coaxially aligned with each other, and the roll-type material 30 moves from the roll buffer 100 to the conveying unit 240 of the transfer 200 through the aligned rods 120 and 242. Here, embodiments of the present invention includes pusher units 130, 246, and 326 configured to provide force that allows the roll-type material 30 to move.
[0067]
[0068] The pusher unit 130 provided in the roll buffer 100 is well-shown in
[0069] Referring back to
[0070] The conveying unit 240 of the transfer 200 that has received the roll-type material 30 loaded in the roll buffer 100 moves so that a three-dimensional position of the conveying unit 240 moves toward the rail guided vehicle 320 of the OHT 300, that is, moves upward along the column 230.
[0071]
[0072] A rod 322 and the pusher unit 326 are provided as material handling means in the rail guided vehicle 320 of the present disclosure, and a state in which the roll-type material 30 is loaded through the rod 322 is illustrated in
[0073] Referring to
[0074]
[0075] Referring to
[0076] The conveying unit 240 which has moved upward in the Z-axis direction moves to a set point in the XYZ coordinate system so that the rod 242 of the conveying unit 240 through which the roll-type material 30 is loaded becomes coaxial with the rod 322 of the rail guided vehicle 320. By the pusher unit 246 of the conveying unit 240 pushing the rear of the roll-type material 30 in a state in which the two rods 242 and 322 are aligned with each other, the roll-type material 30 is conveyed in the rod-to-rod manner between the transfer 200 and the rail guided vehicle 320.
[0077] As described above, using the automatic conveying and feeding facility 10 of the present disclosure, by loading the roll-type materials 30 in large amounts on the roll buffer 100, a sufficient amount of time can be secured until the materials are exhausted on site, and the roll-type materials 30 can be automatically fed from the roll buffer 100 to a destination in the rod-to-rod manner.
[0078] Therefore, by applying the automatic conveying and feeding facility 10 of the present disclosure, a worker operating the winder facility can be free from a heavy incidental task of having to also transport the roll-type materials 30 and thus can concentrate more on a main task, and a risk of damage to the roll-type materials 30 during a process of moving the roll-type materials 30 is significantly reduced.
[0079]
[0080] The rod 242 of the conveying unit 240 that has linearly moved due to the slider 248 may be docked at the rod 120 of the roll buffer 100 or the rod 322 of the rail guided vehicle 320 and connected thereto. After the rod 242 is docked, the roll-type material 30 is moved by the pusher unit 246, and the slider 248 moves the rod 242 and the pusher unit 246 rearward to their original positions after the delivery of the roll-type material 30 is completed.
[0081] In this way, in the conveying of the roll-type materials 30 in the rod-to-rod manner, beyond simply allowing the rods 242 and 322, which face each other, to become coaxial with each other, the slider 248 connects the rods 242 and 322 to each other so that the rods 242 and 322 constitute a single shaft. In this way, the slider 248 ensures that the roll-type material 30 stably moves without being caught in the middle or falling.
[0082] In particular, since the conveying of the roll-type materials 30 in the rod-to-rod manner that is performed between the conveying unit 240 and the rail guided vehicle 320 is performed at a high place, when a problem occurs in movement of the roll-type material 30, it is difficult to address the problem, and there is a high concern for accidents due to falling of the roll-type material 30. Also, since there is also an effect of substantially extending an effective length of the rod 242 by the slider 248, it is possible to obtain an additional effect of reducing the risk of unexpected interference or collision by shortening the rod 242 of the conveying unit 240 that performs three-dimensional motion.
[0083]
[0084] The winder port 400 is illustrated in
[0085]
[0086] As shown in
[0087] Meanwhile, an additional means for stably maintaining the movement of the roll-type material 30 that occurs at a high place may be further provided. The means are chuck means 244 and 324 and refer to known means in which a plurality of jaws moving in a radial direction fix a member. In one exemplary embodiment of the present invention, a universal chuck having three jaws which are operated electrically or pneumatically is used.
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[0090] However, since the rail guided vehicle 320 often receives various inertial forces, such as acceleration, braking, and a centrifugal force when traveling in a curved trajectory while moving along the trajectory of the conveying rail 310, the roll-type material 30 may be more reliably fixed. To this end, the chuck means 324 of the rail guided vehicle 320 has a protruding step 325 provided on an end portion thereof to form a catching step for the hollow hub 32. By the protruding step 325 restraining the hollow hub 32 from falling to the outside of the rod 322, the fixed state of the roll-type material 30 is reliably ensured even when the rail guided vehicle 320 travels in a complex trajectory.
[0091] Some of the embodiments of the present invention have been described in detail above using the drawings, embodiments, or the like. However, configurations illustrated or described in the drawings or embodiments herein are only some embodiments of the present invention and do not represent the entire technical spirit of the present invention. Therefore, it should be understood that various equivalents and modifications that may replace the corresponding configurations may be present at the time of filing this application.
DESCRIPTION OF REFERENCE NUMERALS
[0092] 10: automatic conveying and feeding facility [0093] 30: roll-type material [0094] 32: hollow hub [0095] 100: roll buffer [0096] 110: turntable [0097] 112: rotating shaft [0098] 120: rod [0099] 130: pusher unit [0100] 132: pusher frame [0101] 134: pusher [0102] 200: transfer [0103] 210: base frame [0104] 220: middle frame [0105] 230: column [0106] 240: conveying unit [0107] 242: rod [0108] 244: chuck means [0109] 246: pusher unit [0110] 248: slider [0111] 300: OHT [0112] 310: conveying rail [0113] 320: rail guided vehicle [0114] 322: rod [0115] 324: chuck means [0116] 325: protruding step [0117] 326: pusher unit [0118] 328: slider [0119] 400: winder port [0120] 410: rod
INDUSTRIAL APPLICABILITY
[0121] The present disclosure is useful for use as a facility that automatically performs a series of processes including loading, releasing, conveying, and inputting of roll-type materials.