ELECTRICAL CONNECTION SYSTEM COMPRISING A CONDUCTIVE STRIP

Abstract

The invention relates to an electrical connection system (7) for an electrical device, such as an electrical terminal block, said electrical connection system (7) comprising: a conductive bar (21) including an electrical contact region (45) arranged to cooperate with a conductive portion (13) of an electrical conductor (13) in a connected position, and an engagement zone (35) arranged to engage with a portion (15) of a support rail (15) in an engaged position; a leaf spring (23); and a retaining device (49) arranged to retain the support rail (15) in the engaged position, the conductive bar (21) consisting of a conductive strip.

Claims

1. An electrical connection system for an electrical apparatus such as a junction block, the electrical connection system comprising: a conductive strip having an electrical contact location arranged to cooperate with a conductive portion of an electrical conductor in a connection position and a cooperation area arranged to cooperate with a portion of a support rail in a cooperation position, a clamping device arranged to hold the conductive portion in the connection position, such as a leaf spring comprising a bearing branch arranged to be mounted to the conductive strip and a clamping branch arranged to hold the conductive portion in the connection position, a holding device arranged to hold the support rail in the cooperation position, the conductive strip is constituted by a conductive blade comprising a first portion and a second portion, the first portion facing the second portion.

2. The electrical connection system according to claim 1, wherein the conductive strip comprises two connection branches each provided with a portion of the cooperation area.

3. The electrical connection system according to claim 1, wherein each connection branch has a through opening configured for the passage of a portion of the holding device into the cooperation position.

4. The electrical connection system according to claim 4, wherein the through openings of the connection branches face each other.

5. The electrical connection system according to claim 1, wherein each connection branch has a cooperation extension arranged to cooperate with the portion of the support rail in the cooperation position.

6. The electrical connection system according to claim 5, wherein the cooperation extensions of the connection branches extend along the same axis in the cooperation position.

7. The electrical connection system according to claim 6, wherein at least one connection branch further has a cooperation stop extending transversely to the cooperation extension.

8. The electrical connection system according to claim 3, wherein the holding device comprises a clamping spring provided with two ends facing each other, each end being arranged to cooperate with a clamping location of a corresponding connection branch.

9. The electrical connection system according to claim 8, wherein at least one clamping location is formed in a cavity of the corresponding connection branch, said location being arranged to receive a corresponding end of the clamping spring.

10. The electrical connection system according to of claim 8, wherein the clamping spring is C-shaped.

11. The electrical connection system according to claim 1, wherein the conductive strip has a passage opening for the insertion of the conductive portion in the connection position.

12. The electrical connection system according to claim 1, wherein the holding device comprises an additional leaf spring provided with an additional bearing branch arranged to be mounted to the conductive strip and an additional clamping branch arranged to cooperate with the portion of the support rail in the cooperation position.

13. The electrical connection system according to claim 12, wherein the bearing branch extends in a plane transverse to the plane of extension of the additional bearing branch.

14. The electrical connection system according to claim 12, wherein the additional bearing branch extends in the continuation of the second portion of the conductive strip, the cooperation area being formed in the first portion of the conductive strip.

15. A junction block comprising an insulating body wherein an electrical connection system is formed according to claim 1.

16. The electrical connection system according to claim 2, wherein each connection branch has a through opening configured for the passage of a portion of the holding device into the cooperation position.

17. The electrical connection system according to claim 16, wherein the through openings of the connection branches face each other.

18. The electrical connection system according to claim 17, wherein each connection branch has a cooperation extension arranged to cooperate with the portion of the support rail in the cooperation position.

19. The electrical connection system according to claim 18, wherein the cooperation extensions of the connection branches extend along the same axis in the cooperation position.

20. The electrical connection system according to claim 19, wherein at least one connection branch further has a cooperation stop extending transversely to the cooperation extension.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0073] FIG. 1 is a perspective view of a junction block, an electrical conductor and a support rail.

[0074] FIG. 2 is a detail view of FIG. 1.

[0075] FIG. 3 is a front view of a detail of the junction block comprising an electrical connection system.

[0076] FIG. 4 is a perspective view of the electrical connection system, the electrical conductor and the support rail.

[0077] FIG. 5 is a front view of a variant of the electrical connection system, the electrical conductor and the support rail.

[0078] FIG. 6 is a perspective view of the variant of the electrical connection system, the electrical conductor and the support rail.

[0079] FIG. 7 is a front view of a detail of the junction block comprising the electrical connection system according to the variant.

[0080] FIG. 8 is a perspective view of a detail of the junction block comprising the electrical connection system according to the variant.

DETAILED DESCRIPTION

[0081] As illustrated in FIGS. 1 to 7, an electrical apparatus 1 such as a junction block 3 comprises an insulating body 5 and an electrical connection system 7, the electrical connection system 7 being formed in the insulating body 5.

[0082] The junction block 3 comprises sockets 9 for electrical conductors. Two sockets 9 are linked by a linking bar 11 to establish an electrical contact between two corresponding conductors.

[0083] The junction block 3 also has a socket 9 for an electrical conductor 13 intended to be electrically connected to a support rail 15 on which the junction block 3 is removably fastened.

[0084] This electrical connection is established by the electrical connection system 9 as detailed hereinafter. The electrical conductor 13 has at one end a conductive portion 13 for example a metal tip.

[0085] The metal tip is arranged to be inserted into an insertion channel 17 of the socket 9 where it is held in position by the electrical connection system 7.

[0086] The socket 9 further comprises a maneuvering channel 19 in which a user can introduce a screwdriver type tool to remove the electrical conductor 13.

[0087] As illustrated in FIGS. 4 to 8, the electrical connection system 7 comprises a conductive strip 21 arranged to transmit a current between the conductive portion 13 of the electrical conductor 13 and a portion 15 of the support rail 15.

[0088] The support rail 15 thus has a dual function since it enables fastening of the junction block 3 and is also used to be electrically connected to the electrical conductor 16.

[0089] The electrical connection system 7 also comprises a clamping device 22 of the leaf spring 23 type arranged to hold the conductive portion 13 in a connection position with the conductive strip 21 as illustrated in FIGS. 2 to 8.

[0090] According to other non-detailed alternatives, any other type of clamping device 22 could be used provided that the clamping device 22 is arranged to hold the conductive portion 13 in a connection position with the conductive bar 21. A screw clamping device 22 could for example be used.

[0091] The leaf spring 23 comprises a bearing branch 23 arranged to be mounted to the conductive strip 21. For this purpose, the conductive strip 21 has a depression 25 or a through opening resulting from a cutout adapted for the forced fitting of a fastening portion 27 of the bearing arm 23.

[0092] The leaf spring 23 also comprises a clamping branch 23 joined by a hinge 23 to the bearing branch 23. The clamping branch 23 is arranged to hold the conductive portion 13 in the connection position.

[0093] Indeed, the bearing branch 23 is fixed relative to the conductive strip 21 and the hinge 23 imposes a constraint on the conductive portion 13 via the clamping branch 23.

[0094] The maneuvering channel 19 is disposed so as to enable the displacement of the clamping branch 23 for removal of the electrical conductor 13.

[0095] The insulating body 5 has a support portion 29 of the bearing branch 23 having the function of blocking the bearing branch 23 during the displacement of the clamping branch 23.

[0096] The conductive strip 21 has a folded end portion 31 generating a first portion 33 of a cooperation area 35 or cooperation extension 33 and a second portion 37 of the cooperation area 35 or cooperation stop 37.

[0097] This first portion 33 of the conductive strip 21 is arranged to cooperate with a first complementary portion 39 of the support rail 15 extending in a first plane 39.

[0098] This second portion 37 of the conductive strip 21 is arranged to cooperate with a second complementary portion 41 of the support rail 15 extending in a second plane 41 transverse to the first plane 39.

[0099] The conductive strip 21 also has a longitudinal contact surface 43 on which are provided a location 45 for electrical connection with the conductive portion 13 in the connection position, the cooperation extension 33 and the cooperation stop 37.

[0100] The electrical connection location 45 extends rectilinearly in a profile generating one or several slot(s) for a better holding of the conductive portion 13 in the connection position.

[0101] The conductive strip 21 further has a passage opening 47 for the insertion of the conductive portion 13 in the connection position. This passage opening 47 results for example from a cutout performed before folding of the conductive strip 21.

[0102] The electrical connection system 7 also comprises a holding device 49 arranged to hold the support rail 15 in a cooperation position with the conductive strip 21.

[0103] The cooperation is achieved by contact, which enables a current transmission between the conductive strip 21 and the support rail 15.

[0104] The conductive strip 21 comprises a first portion 51 and a second portion 53 facing the first portion 51 at least partially.

[0105] The first portion 51 comprises the longitudinal contact surface 43 and the second portion 53 cooperates with the holding device 49. The fact of providing for these two portions 51, 53 allows making a compact electrical connection system 7 and/or adapting to geometrical constraints imposed on the junction block 3.

[0106] The conductive strip 21 can thus be obtained by a cutout in a base sheet metal and then by folding.

[0107] As illustrated in FIGS. 1 to 8, the conductive strip may have a U-like general shape. The first portion 51 and the second portion 53 are each formed in a different branch of the U.

[0108] The U-like general shape of the conductive strip 21 is obtained from a conductive blade cut from a base sheet metal. The blade is comprised within a rectangular contour which allows a saving of material by limiting the falls during the cutout. When cutting, the through openings are also created.

[0109] As more particularly shown in FIGS. 5 to 8, the holding device comprises an additional leaf spring 57. This additional leaf spring 57 may be similar to the leaf spring holding the conductive portion 13 in the connection position.

[0110] This arrangement allows a standardization of this part and the use of less references for the management of parts by the manufacturer, the holding device 49 being identical to the leaf spring 23.

[0111] The additional leaf spring 57 comprises an additional bearing branch 57 provided with an additional fastening portion 60 arranged to be fastened to an additional depression 59 of the conductive strip 21 similarly to the leaf spring 23 of the conductive portion 13.

[0112] The bearing branch 57 extends in the continuation of the second portion 53 of the conductive strip 21. This arrangement also allows reducing the size and therefore the material required for the manufacture of the conductive strip 21.

[0113] The additional leaf spring 57 also comprises an additional clamping branch 57 arranged to cooperate with the portion 15 of the support rail 15 in the cooperation position.

[0114] In the same way as the leaf spring 23, the additional leaf spring 57 comprises a hinge 57. Thus, the additional clamping branch 57 holds the portion 15 of the support rail 15 in the cooperation position.

[0115] The obtained electrical connection system 7 therefore comprises few parts, is compact and is capable of meeting geometrical constraints due to lack of space for its integration into the junction block.

[0116] As illustrated in FIGS. 1 to 4, the holding device 7 comprises, according to one variant, a C-shaped clamping spring 61 comprising a first end 61a and a second end 61b facing the first end 61a.

[0117] The clamping spring 61 therefore provides a clamping force between the two ends 61a, 61b thereof. It is arranged to maintain the cooperation between the portion 15 of the support rail 15 and the conductive strip 21 in the cooperation position.

[0118] The conductive strip 21 comprises a first connection branch 63a and a second connection branch 63b respectively movable relative to a contiguous first fixed base 65a and a second fixed base 65b contiguous to the conductive strip 21.

[0119] A support stud 67 ensures the displacement of the connection branches 63a, 63b while holding the fixed bases 65a, 65b in position. Thus, the connection branches 63a, 63b operate as a jaw clasping the portion 15 of the support rail 15 in the cooperation position.

[0120] The first connection branch 63a has a first through opening 69a and the second connection branch 61b has a second through opening 69b.

[0121] The first through opening 69a and the second through opening 69b face each other and are symmetrical with respect to a central plane 71.

[0122] Each through opening 69a, 69b generates two current passage channels 73, which enables a good current transmission in the conductive strip although material has been removed to form said opening.

[0123] Each connection branch 63a, 63b also has a cavity 75a, 75b in the form of a furrow extending aligned with the corresponding cooperation extension 33 in a direction transverse to the central plane 71.

[0124] A clamping location 77a, 77b is formed in said cavity 75a, 75b of each connection branch 63a, 63b.

[0125] A first clamping location 77a is arranged to receive the first end 61a of the clamping spring 61 and a second clamping location 77b is arranged to receive the second end 61b.

[0126] Each connection branch 63a, 63b comprises a cooperation extension 33. Since the clamping locations 77a, 77b and the cooperating extensions 33 are aligned transversely to the central plane 71, the clamping and the electrical contact are of good quality.

[0127] For a proper positioning of the clamping spring 61 during the introduction of the portion 15 of the clamping rail 15 in the cooperation position, the insulating body 5 has a centering wall 79.

[0128] During the mounting of the holding device 49, it is easy to introduce the clamping spring 61 through the through openings 96a, 69b then laterally pass the ends 61a, 61b of the clamping spring 61 in the cavities 75a, 75b.

[0129] The achieved clamping is also optimal because the clamping spring 61 is laterally centered with respect to the direction of extension of the conductive strip.

[0130] Hence, the described electrical connection system 7 features a simple constitution, an easy mounting enabling a good current transmission.

[0131] Of course, the invention is not limited to the sole embodiment of this electrical connection system, described above as example, it encompasses on the contrary all variants thereof.