WOVEN ARTICLE WITH ATTACHED OBJECT AND METHODS OF MAKING THE SAME
20190292695 ยท 2019-09-26
Inventors
Cpc classification
D03D13/004
TEXTILES; PAPER
International classification
D03D13/00
TEXTILES; PAPER
Abstract
Woven articles coupled with objects and methods of making the same are described herein. Aspects of the disclosure are directed, in particular, to hand knotted rugs coupled with decorative objects,
Claims
1. A woven article comprising: at least one recess, the recess having a surface with fewer knots, a flatter weave, or combination thereof as compared to a region of the woven article proximate the recess; wherein the woven article has the same or substantially the same structural integrity as without the at least one recess.
2. The woven article of claim 1, wherein the woven article is a hand knotted or hand woven article.
3. The woven article of claim 1, wherein the surface is a flat-woven texture surface.
4. The woven article of claim 3, wherein the flat-woven texture surface comprises hemp, jute, sunpat, linen, wool, cotton, or any combination thereof.
5. The woven article of claim 1, wherein the fewer knots are obtained during weaving, after weaving, or a combination thereof.
6. The woven article of claim 1, wherein the woven article is a floor covering.
7. The woven article of claim 1 further comprising an object coupled with the surface of the at least one recess.
8. The woven article of claim 7, wherein the object is releasably coupled with the surface of the at least one recess.
9. The woven article of claim 7, wherein the object is a non-woven object.
10. The woven article of claim 7, wherein the object is a metallic object.
11. A method for forming a woven article comprising: producing a woven article having at least one recess, the at least one recess created by a method comprising: removing at least a portion of knots after weaving, weaving spaces into the woven article, shaving pile, removing pile by chemical means, or weaving a flat-woven texture surface; and coupling an object with the at least one recess in the woven article.
12. The method of claim 11, wherein the at least one recess is created by weaving a flat-woven texture surface.
13. The method of claim 12, wherein the flat-woven texture surface is coupled with the surface of the at least one recess by weaving the flat-woven texture surface with the woven article.
14. The method of claim 12, wherein the flat-woven texture surface comprises hemp, jute, sunpat, linen, wool, cotton, and any combination thereof.
15. The method of claim 11, wherein the object is coupled with the woven article by wire, thread, yarn, or screws.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Many aspects of the present disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale. Instead, emphasis is placed on illustrating clearly the principles of the present disclosure. Furthermore, components can be shown as transparent in certain views for clarity of illustration only and not to indicate that the illustrated component is necessarily transparent. For ease of reference, throughout this disclosure identical reference numbers may be used to identify identical or at least generally similar, analogous and/or complementary components or features.
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DETAILED DESCRIPTION
[0037] The present disclosure relates to woven articles, for example, a floor covering such as a rug, having at least one attached object and methods for making the same.
[0038] After reading this description it will become apparent to one skilled in the art how to implement the invention in various alternative embodiments and alternative applications. However, all the various embodiments of the present invention will not be described herein. It will be understood that the embodiments presented here are presented by way of example only, and not limitation. As such, this detailed description of various alternative embodiments should not be construed to limit the scope or breadth of the present invention as set forth below. Specific details of several embodiments of the technology are described below with reference to
[0039] The detailed description is divided into various sections only for the reader's convenience and disclosure found in any section may be combined with that in another section. Titles or subtitles may be used in the specification for the convenience of a reader, which are not intended to influence the scope of the present disclosure.
[0040] Unless the context indicates otherwise, it is specifically intended that the various features of the invention described herein can be used in any combination. Moreover, the disclosure also contemplates that in some embodiments any feature or combination of features set forth herein can be excluded or omitted. To illustrate, if the specification states that a complex comprises components A, B and C, it is specifically intended that any of A, B or C, or a combination thereof, can be omitted and disclaimed singularly or in any combination,
[0041] All numerical designations (e.g., objects, knots) including ranges, are approximations which are varied () or () by increments of 1.0 or 0.1, as appropriate, or alternatively by a variation of +/15%, or alternatively 10%, or alternatively 5%, or alternatively 2%. It is to be understood, although not always explicitly stated, that all numerical designations are preceded by the term about. It is to be understood that such range format is used for convenience and brevity and should be understood flexibly to include numerical values explicitly specified as limits of a range, but also to include all individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly specified. For example, a ratio in the range of about 1 to about 200 should be understood to include the explicitly recited limits of about 1 and about 200, but also to include individual ratios such as about 2, about 3, and about 4, and sub-ranges such as about 10 to about 50, about 20 to about 100, and so forth. It also is to be understood, although not always explicitly stated, that the reagents described herein are merely exemplary and that equivalents of such are known in the art.
[0042] It must be noted that as used herein and in the appended claims, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to an object includes a plurality of objects.
Definitions
[0043] As used herein the following terms have the following meanings:
[0044] The term about, as used herein when referring to a measurable value such as an amount or concentration and the like, is meant to encompass variations of 20%, 10%, 5%, 1%, 0.5%, or even 0.1% of the specified amount.
[0045] Also as used herein, and/or refers to and encompasses any and all possible combinations of one or more of the associated listed items, as well as the lack of combinations when interpreted in the alternative (or).
[0046] Comprising or comprises is intended to mean that the compositions and methods include the recited elements, but not excluding others. Consisting essentially of when used to define compositions and methods, shall mean excluding other elements of any essential significance to the combination for the stated purpose. Thus, a composition consisting essentially of the elements as defined herein would not exclude other materials or steps that do not materially affect the basic and novel characteristics(s) of the claimed invention. Consisting of shall mean excluding more than trace elements of other ingredients and substantial method steps. Embodiments defined by each of these transition terms are within the scope of this invention.
[0047] The term integrity in reference to structural and/or textile integrity is used herein in relation to a woven article maintaining or substantially maintaining its original shape. Integrity refers to the ability of a woven article to hold together under a load, foot traffic, and other forces, including its own forces, and resist losing shape, for example, warping, bending, fraying, tearing, stretching, or other damage. Normal wear and tear from typical use of the woven article is excluded from integrity.
Woven Articles
[0048] Aspects of the present disclosure provide woven articles comprising at least one recess. Weaving is a method of textile production that uses two sets of yarn, warp and weft, which are interlaced to form a foundation. The woven articles can be any type of woven article known to one of skill in the art. One preferred woven article is a floor covering, for example, a carpet or a rug. Woven articles are created on a loom and include loop pile, cut pile rugs, and combinations thereof. In some embodiments, the woven articles are machine made, in whole or in part, for example on an automated weaving loom. In other embodiments, the woven articles are handmade or hand tufted. In a preferred embodiment, the woven articles are hand knotted. As used herein, the term hand knotted refers to the process of tying (i.e., knotting) a fiber by hand around the warp yarns of the woven article. Typically, after a row of knots is created the knots and the weft strands are beaten with a comb to secure the knots in place. Weavers use different types of knots, for example, the Senneh knot or Persian Knot, the Ghiordes or Turkish Knot, the Tibetan Knot, and the Jufti Knot. Importantly, hand knotted rugs are considered to be significantly different than machine made rugs and of a higher quality. In particular, they have more structural integrity which is achieved, at least in part, to the pressure from the surrounding knots or wrapping and the friction of the knots yarn passing through the yarns of the foundation. In a preferred embodiment the majority of the woven article is created by hand, for example, at least 51%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, or 100%.
[0049] The woven articles can be made using and suitable material known to one of skill in the art. Non-limiting examples of suitable material include wool, cotton, silk, hemp, linen, alpaca, mohair, yak, cashmere, camel, polyester, acrylic, polypropylene (olefin), nylon, or any combination thereof. In one preferred embodiment, the knot yarn is wool, alpaca, mohair, silk, camel, or any combination thereof. In another preferred embodiment, the knot yarn is wool, cotton, or any combination thereof. The warp and weft foundation can be of any suitable material. In some embodiments, the warp yams, the weft yarns, or both are cotton, In other embodiments, the warp yarns, weft yarns, or both are wool.
[0050] In some embodiments, no additional warp yarns are required for producing the woven articles of the present disclosure. In other embodiments, the woven articles of the present disclosure comprise no additional weft strands. In some embodiments, no additional warp and weft strands are required to produce the woven articles of the present disclosure.
[0051] The woven articles of the present disclosure a created to have recesses (i.e., spaces) to insert objects (e.g., decorative or functional objects) while maintaining the forces required to ensure textile integrity.
[0052] In some aspects, provided herein are woven articles comprising at least one recess, the recess wherein the woven article has the same or substantially the same structural integrity as a reference woven article without the at least one recess.
[0053] Also provided herein are methods for making a woven article comprising: (a) producing a woven article comprising at least one recess, the at least one recess created by a method selected from the group consisting of: removing at least a portion of knots after weaving, weaving spaces into the woven article, shaving pile, removing pile by chemical means, and weaving a flat weave design into pile; and (b) coupling an object with the at least one recess in the woven article.
[0054] The recess has a surface with fewer knots, a flatter weave, or any combination thereof, as compared to a region of the woven article. The recess can be created during weaving or by removing material after weaving. The fewer knots are obtained during weaving, after weaving, or a combination thereof. When the knots are removed the woven article can be on or off the loom and either before or after finishing. Any suitable method for removing material can be used including, for example, removing individual or a plurality of individual knots (e.g., by plucking) (
[0055] In some embodiments, the woven article has a recess having a surface that is made up of the exposed, or substantially exposed, warp and weft yarns (i.e., an empty foundation) (
[0056] In some embodiments, the recess is created by shaving or cutting the pile (
[0057] In some embodiments, the recess is created by removing pile through chemical methods (
[0058] In some embodiments, the woven articles of the present disclosure are made using one or more weave modifications. Non-limiting examples of suitable modifications include ply density, knot density, and pile height.
[0059] The woven articles of the present disclosure can comprise any number of recesses. In some embodiments, the woven articles comprise one recess. In other embodiments, the woven articles comprise 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, about 20, about 30, about 40, about 50, about 60, about 70, about 80, about 90, about 100, or more recesses.
[0060] The recess or plurality of recesses can be located at any suitable position on the woven article. For example, a recess can be located at or substantially at a corner and/or edge of the woven article, at or substantially at the center of the woven article, or any combination thereof. In some embodiments, the plurality of recesses can be spread uniformly or substantially uniformly throughout the woven article. In other embodiments, the plurality of recesses can be clustered in one or more regions of the woven article.
[0061] In some embodiments, the woven articles further comprise a flat-woven texture surface configured to couple with the surface of the at least one recess (
[0062] In some aspects the present disclosure further provides woven articles comprising as least one recess and an object coupled with the surface of the at least one recess. In other embodiments, the present disclosure provides woven articles comprising as least one recess and an object coupled with the surface of the at least one recess, and further comprising a flat-woven texture surface coupled with the surface of the at least one recess, wherein the flat-woven texture surface is positioned between the surface of the recess and the object.
Objects
[0063] In some embodiments, the woven articles of the present disclosure comprise an object coupled with the surface of the at least one recess (
[0064] The objects of the present disclosure can be configured for aesthetic value, practical value, or functional value. The objects can be of any suitable material, size and shape. Suitable materials include glass, clay, ceramic, slate, marble, travertine, cement, plastic, rubber, wood, stone, plastic, porcelain, and metal. in some embodiments the object is a metallic object, for example, a brass, steel, tin, aluminum, lead, copper, zinc, nickel, silver, gold, or platinum metallic object (
[0065] In some embodiments, the object is a gemstone, precious stone, or semi-precious stone. Suitable gemstones, precious stones, or semi-precious stones include diamonds, rubies, sapphires, emeralds, turquoise, hematite, chrysocolla, tigers-eye, quartz, tourmaline, pyrite, sufilite, malachite, rose quartz, obsidian, moss agate, jasper, amethyst, lace agate, lapis lazuli. The gemstone, precious stone, and/or semi-precious stones can be natural, synthetic, or imitation. Natural gems that are available as synthetic include moissanite, diamond, emerald, ruby, sapphire, cubic zirconi a, and al exandrite.
[0066] In some embodiments, surface designs are created by inlaying other decorative objects into a primary object. For example, copper features can be inlaid into lead to create a mixed metal object. In another example, glass can be inlaid into a primary wood object.
[0067] The objects can be shaped through various methods including, for example, casting fabricating, and carving. Texture can be created on one or more of the surfaces of the object by carving, grinding, sanding, etching, or any other suitable method known to one of skill in the art. In other embodiments, the object has a finish on at least one surface (
[0068] The objects can be properly configured (i.e., sized) by any suitable means. Objects can be sized and finished for the safety of the user, to prevent damage (e.g., wear and tear) to the woven article, or both. For example, edges and/or corners of the object can be rounded, object height can be adjusted to ensure the object lays above, at, or below the pile height. In some embodiments, the object has or is configured to have a height equal or substantially equal to the pile height of the woven article. In other embodiments, the object has or is configured to have a height that is different (e.g., taller or shorter) than the pile height of the woven article. In some embodiments, an object having a different height, taller or shorter, than the pile height of the woven article is expressly excluded. For certain woven articles (e.g., a rug) it may be desirable to have an object of the same, substantially the same, or shorter height than the recess it is coupled with (
[0069] In some embodiments, the object has or is configured to have at least one rounded or substantially rounded edge.
[0070] In some embodiments, the object further comprises an attachment element configured to couple the object to the woven article. Non-limiting examples of suitable attachment elements include threaded screw holes, threaded screws, non-threaded holds (e,g., for rod insertion), snaps, channel, hole, scored bottom surface of object, and the like. In some embodiments, a channel is cut to accept a fastening component, for example, a wire, thread, yam, and the like (
[0071] In some embodiments, backing plates are used to securably couple the object to the woven article (
[0072] In some embodiments, the object is solid or substantially solid. In other embodiments, the object is hollow or substantially hollow.
[0073] The objects can be coupled with the woven article by any method known to one of skill in the art. In one embodiment the object is coupled with the woven article with wire, thread, yarn, screws, clips, snaps, and the like. In one embodiment an adhesive (i.e., chemical bond, such as glue) is used to couple the object to the woven article. Non-limiting examples of adhesives, which are expressly excluded in some embodiments, include polyvinyl acetate (PVA), aliphatic glue (e.g., carpenters glue, wood glue), cyanoacrylate (e.g, CA glue, super glue), latex glue, animal glue, epoxy, polyurethane, contact glue, tape, and the like. In another embodiment, the object is tied to the woven article using a channel. In a preferred embodiment, no or substantially no adhesive is used to couple the object with the woven article.
[0074] In some embodiments, the object is releasably coupled with the woven article. When releasably coupled a user can detach the object from recess of the woven article. The user can, for example, leave the recess exposed (i.e., without an object) or the user can replace the first object with a second object.
[0075] The object(s) of the present disclosure can also be configured to have a functional purpose. For example, in some embodiments, the object can act as an attachment element for secondary object. Examples of suitable secondary objects include, a second woven article, a piece of furniture (e.g., a desk, a chair, an armoire, a credenza), a statue, a mirror, a planter, and the like.
[0076] Aspects of the disclosure also provide methods for forming a woven article comprising: (a) producing a woven article comprising at least one recess, the at least one recess created by a method selected from the group consisting of: removing at least a portion of knots after weaving, weaving spaces into the woven article, shaving pile, removing pile by chemical means, and weaving a flat weave design into pile; and (b) coupling an object with the at least one recess in the woven article.
[0077] Aspects of the disclosure also provide methods for forming a woven article coupled with an object comprising: coupling an object with at least one recess in a woven article, the at least one recess was created by a method selected from the group consisting of: removing at least a portion of knots after weaving, weaving spaces into the woven article, shaving pile, removing pile by chemical means, and weaving a flat weave design into pile.
[0078] In some embodiments, the methods comprise coupling a flat-woven texture surface with a surface of at least one recess. In some embodiments, the flat-woven texture surface is coupled with the surface of the at least one recess by weaving the flat-woven texture surface with the woven article. The flat-woven texture surface can be a separate surface coupled with the at least one recess or it can be formed in the woven article during the weaving process. The flat-woven texture surface can be any suitable material including hemp, jute, sunpat, linen, wool, cotton and any combination thereof.
[0079] In some embodiments, the object is coupled with the woven article by wire, thread, yarn, or screws.
EXAMPLES
Example 1
[0080] A woven article comprising at least one recess, the recess having a surface with fewer knots, a flatter weave, or combination thereof as compared to a region of the woven article proximate the recess, wherein the woven article has the same or substantially the same structural integrity as without the at least one recess.
Example 2
[0081] The woven article of Example 1, wherein the woven article is a hand knotted or hand woven article.
Example 3
[0082] The woven article of Example 1 or Example 2, further comprising a flat-woven texture surface configured to couple with the surface of the at least one recess.
Example 4
[0083] The woven article of Example 3, wherein the flat-woven texture surface comprises hemp, jute, sunpat, linen, wool, cotton, or any combination thereof.
Example 5
[0084] The woven article of any preceding Example, wherein the fewer knots are obtained during weaving, after weaving, or a combination thereof.
Example 6
[0085] The woven article of any preceding Example, wherein the woven article is a floor covering.
Example 7
[0086] The woven article of any preceding Example further comprising an object coupled with the surface of the at least one recess.
Example 8
[0087] The woven article of Example 7, wherein the object is releasably coupled with the surface of the at least one recess.
Example 9
[0088] The woven article of Example 7 or Example 8, wherein the object is a non-woven object.
Example 10
[0089] The woven article of any one of Examples 7-9, wherein the object is a metallic object.
Example 11
[0090] A method for forming a woven article comprising: producing a woven article having at least one recess, the at least one recess created by a method comprising: removing at least a portion of knots after weaving, weaving spaces into the woven article, shaving pile, removing pile by chemical means, or weaving a flat-woven texture surface; and coupling an object with the at least one recess in the woven article.
Example 12
[0091] The method of Example 11, further comprising coupling a flat-woven texture surface with a surface of the at least one recess.
Example 13
[0092] The method of Example 12, wherein the flat-woven texture surface is coupled with the surface of the at least one recess by weaving the flat-woven texture surface with the woven article.
Example 14
[0093] The method of Example 12 or Example 13, wherein the flat-woven texture surface comprises hemp, jute, sunpat, linen, wool, cotton, and any combination thereof.
Example 15
[0094] The method of any one of Examples 11-14, wherein the object is coupled with the woven article by wire, thread, yam, or screws.