CLAMPS FOR MALE TERMINALS OF POWER SOURCES

Abstract

A clamp for a male terminal of a power source, consisting of a frustoconical body projecting out of a base surface that is part of the source against which it rests with its greatest diameter. The clamp comprises at least one first ring-shaped portion with an open section of its circumference. Said first ring-shaped portion has such a diameter that a predetermined radial clearance exists when it axially fits upon said frustoconical body, and also has two jaws which axially project out of its circumference and are located at the ends of the open section of the circumference. The jaws are in opposed, spaced-apart relationship and a device is adapted to cause them to move toward each other to clamp the ring-shaped portion around the frustoconical body, by eliminating the radial clearance. The clamp comprises at least one first plate-like element associated with said ring-shaped portion of the clamp on the side on which it is inserted onto the frustoconical body of the male terminal, which is made of an electrically non-conductive material and has a through hole whose diameter is adapted to create a radial interference with the diameter of the frustoconical body of the male terminal proximate to said base surface from which it protrudes.

Claims

1. A clamp for a male terminal of a power source, consisting of a frustoconical body projecting out of a base surface that is part of the source against which it rests with its greatest diameter, said clamp comprising: at least one ring-shaped first portion, with an open section of its circumference, said first ring-shaped portion having such a diameter that a predetermined radial clearance exists when it is axially fits upon said frustoconical body, said first ring-shaped portion also having two jaws which axially project out of its circumference and located at the ends of the open section of the circumference, said jaws being in opposed, spaced apart relationship, a clamping device which acts on the jaws and is adapted to cause them to move toward each other to clamp the ring-shaped portion around the frustoconical body of the male terminal with elimination of the radial clearance, at least one first plate-like element hinged to said first ring-shaped portion of the clamp on the side from which it is inserted upon the frustoconical body of the male terminal, wherein said plate-like element is made of an electrically non-conductive material and has a through hole with such a diameter that, when the clamp is fitted upon the male terminal, the through hole establishes a radial interference with the frustoconical body of the male terminal at the greatest diameter thereof proximate to said base surface wherefrom it projects.

2. A clamp as claimed in claim 1, wherein said first plate-like element is connected to said first ring-shaped portion of the clamp by means of a connection that comprises a rod, which engages with lugs that radially project out of the first ring-shaped portion on the side opposite to the side from which the jaws project.

3. A clamp as claimed in claim 2, wherein: the clamping device acts on the jaws of the first ring-shaped portion in the direction of a first axis perpendicular to the direction of a second axis along which the male terminal extends, and said rod is placed parallel to said first axis.

4. A clamp as claimed in claim 1, wherein said first plate-like element, made of an electrically non-conductive material, is connected to said first ring-shaped portion of the clamp such that it is angularly movable relative to said first ring-shaped portion.

5. A clamp as claimed in claim 1, comprising a second plate-like element, associated with said first ring-shaped portion of the clamp, on the side of said portion opposite to the one from which it is inserted onto the frustoconical body of the male terminal, said second plate-like element being made of an electrically non-conductive material.

6. A clamp as claimed in claim 1, comprising a second ring-shaped portion with an open section of its circumference, said second ring-shaped portion lying over the first ring-shaped section and having such a diameter that a predetermined radial clearance exists when the first and second ring-shaped portions are axially fitted to said frustoconical body, said second ring-shaped portion of the clamp further having two jaws that radially project out of the ring-shaped portion and placed at the ends of the open section of the ring circumference, said jaws being in opposed, spaced-apart relationship and lying over the jaws of said first ring-shaped portion, a clamping device acting upon the jaws of the first and second ring-shaped portions of the clamp, and adapted to cause the jaws to move toward each other to clamp said first and second ring-shaped portions around the frustoconical body of the male terminal, with elimination of the radial clearance.

7. A clamp as claimed in claim 1, comprising a power cord for connecting said source to a power consuming unit, at least said first ring-shaped portion of the clamp being connected to one end of the power cord.

8. A clamp as claimed in claim 7, comprising a conductive basement protruding from the first ring-shaped portion, and a conductive connecting screw protruding from the basement, said end of the power cord comprising an eyelet insertable upon the connecting screw.

9. A clamp as claimed in claim 1, wherein said electrically non-conductive material is a plastic material.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The invention will be now described in greater detail with reference to certain embodiments thereof, given by way of illustration and without limitation, and shown in the annexed drawings in which:

[0019] FIG. 1 shows an exploded perspective view of a first embodiment of the clamp of the invention;

[0020] FIG. 2 shows a plan view of the clamp of FIG. 1 in an unclamped state;

[0021] FIG. 3 shows a front view of the clamp of FIG. 2;

[0022] FIG. 4 shows a sectional view of the clamp as taken along line IV-IV of FIG. 2, before clamping;

[0023] FIG. 5 is a sectional view of the clamp as taken along line V-V of FIG. 2, before clamping;

[0024] FIG. 6 shows a side view of the clamp of FIG. 2;

[0025] FIG. 7 shows a sectional view of the clamp like that of FIG. 4, in a clamped state;

[0026] FIG. 8 shows a sectional view of the clamp like that of FIG. 5, in a clamped state;

[0027] FIG. 9 shows an exploded perspective view of a second embodiment of the clamp of the invention;

[0028] FIG. 10 shows a plan view of the clamp of FIG. 9 in an unclamped state;

[0029] FIG. 11 shows a front view of the clamp of FIG. 10;

[0030] FIG. 12 is a sectional view of the clamp as taken along line XII-XII of FIG. 10, before clamping;

[0031] FIG. 13 is a sectional view of the clamp as taken along line XIII-XIII of FIG. 2, before clamping;

[0032] FIG. 14 shows a side view of the clamp of FIG. 10;

[0033] FIG. 15 shows a sectional view of the clamp like that of FIG. 12, in a clamped state;

[0034] FIG. 16 shows a sectional view of the clamp like that of FIG. 13, in a clamped state.

DETAILED DESCRIPTION

[0035] Referring to the above figures and particularly to FIGS. 1 to 8, which are associated with a first embodiment of the clamp of the invention, the latter is generally referenced 1, whereas the male terminal is referenced 2.

[0036] As is known in the art, this male terminal has a frustoconical shape whose greatest diameter D is proximate to a base surface 3 that is part of a power source 4, particularly of a battery for automotive use.

[0037] The smallest diameter of the frustoconical male terminal 2 is referenced d in the annexed drawings, whereas S designates the peripheral surface of the terminal between the smallest diameter d and the greatest diameter D.

[0038] The frustoconical body of terminal extends upwards from the base surface 3 of the source 4 along an axis that, in this particular field, is indicated as a Y axis of the three X, Y, Z Cartesian axes.

[0039] In the embodiment of FIGS. 1 to 8, the clamp 1 comprises at least one first and one second open-ring portions, referenced 5 and 6 respectively, which have respective jaws 7 and 8, 7a and 8a, radially projecting out of their circumference and located at the ends of their respective open sections 9 of the circumference.

[0040] Said first and second ring-shaped portions 5 and 6 of the clamp 1 have such a diameter as to have a predetermined radial clearance G when they axially fit on the frustoconical body 2 of the terminal, as shown in the sections of FIGS. 4 and 5.

[0041] Said jaws 7, 8, 7a and 8a, are in opposed, spaced-apart relationship, when the clamp is in the unclamped state to allow it to fit onto the male terminal.

[0042] Also, as shown in FIG. 1, they may be interconnected such that the two ring-shaped portions 5 and 6 will be also connected.

[0043] The clamp also includes a conventional screw 10 and nut 10a device, which acts on the jaws 7, 8, 7a, 8a, to cause them to move toward each other, thereby clamping the ring-shaped portions 5 and 6 around the frustoconical body 2 of the male terminal, by eliminating the radial clearance G, as shown in the cross sections of FIGS. 7 and 8.

[0044] Thus, the clamping device 10, 10a acts on the jaws of the ring-shaped portions in the direction of the axis X perpendicular to the axis Y along which the male terminal extends.

[0045] In order to determine the correct axial position of the clamp 1 on the frustoconical body 2 in which the ring-shaped portions 5 and 6 are to be clamped, the terminal 1 also comprises a first plate-like element, referenced 11, associated with said first ring-shaped portion 5 of the clamp on the side in which it is inserted onto the male terminal.

[0046] According to the invention, said first plate-like element 11 is made of an electrically non-conductive material and has a through hole 12 whose diameter is adapted to create a radial interference with the greatest diameter D of the frustoconical body 2 proximate to said base surface 3 from which it stands up, when the clamp is fitted on the male terminal 2.

[0047] According to the embodiment of FIGS. 1 to 8, said first plate-like element 11 made of an electrically non-conductive material, is hinged to said first ring-shaped portion 5 of the terminal. In more detail, the first plate-like element 11 is connected to the first ring-shaped portion 5 via a connection that comprises a rod 13, placed parallel to the axis X, which engages with lugs 14 and 15 that radially project out of the first ring-shaped portion 5 on the side opposite to the side from which the jaws project.

[0048] In this embodiment, when the clamp 1 is fitted onto the male terminal, the plate-like element 11 is the first to reach the end of the axial stroke on the frustoconical body and, due to the interference between the diameter of the opening 12 and the greatest diameter D of the frustoconical body, it stops in a position substantially adjacent and parallel to the base surface 3 of the source 4.

[0049] The fact that the first ring-shaped portion 5 is hinged to said first plate-like element 11, for example by means of the rod 13 and the lugs 14 and 15, determines the correct axial position of the clamp on the male terminal, in which the ring-shaped portions 5 and 6 are to be clamped and provide power supply to the power consuming unit connected to the source 4.

[0050] According to an alternative version of the clamp, not shown, said plate-like element 11 may be not hinged, but connected to the ring-shaped portions 5 and 6 of the clamp in a fixed manner or, according to a further variant, also not shown, in a displaceable manner, to be displaced relative to the ring-shaped portions 5 and 6 along the axis Y of the frustoconical body.

[0051] According to the embodiment of the invention as shown in FIGS. 1 to 8 of the accompanying drawings, the clamp may comprise a second plate-like element 16 having a respective opening 17, which is associated with said ring-shaped portions 5 and 6 of the clamp 1, and is placed on the side opposite to the side in which the clamp 1 is inserted onto the male terminal 2, said second plate-like element being also made of an electrically non-conductive material. According to the embodiment of FIGS. 9 to 16, the screw and nut device, referenced 10 and 10a, for clamping the ring-shaped portions 5 and 6, which operates along a direction X perpendicular to the axis Y of the clamp in the embodiment of FIGS. 1 to 8, is replaced by a conventional safety mechanism that only enables clamping, i.e. the movement of the jaws of the ring-shaped portions toward each other, when at least the first ring-shaped portion 5 or both ring-shaped portions 5 and 6, are placed against the first plate-like element 11, once the latter has reached a position proximate to the base 3, and its opening 12 has come to interference with the greatest diameter D of the frustoconical body 2 of the terminal.

[0052] For this purpose, the safety mechanism comprises an elastic member 18, e.g. a helical spring, reacting between said first plate-like element 11 and the ring-shaped portion 5, and adapted to maintain a predetermined angular gap between the ring-shaped portion and the plate-like element 11, around the connecting pin 13.

[0053] In addition, said safety mechanism includes a clevis 19 having a transverse surface 20 and pairs of legs 21 and 22 with mutually facing inclined surfaces, extending therefrom.

[0054] The clevis 19 is placed above the pairs of jaws 7 and 8 with the inclined surfaces of its legs engaged with the sides 23 and 24 of the jaws.

[0055] A rod 26, having a threaded section 27 followed by an unthreaded section 28 and terminating with a collar 29, is fixed to the plate-like element 11. The rod 26 engages with the clevis 19 by extending through the opening 30 of the surface 20.

[0056] A nut 31 is mounted to the unthreaded section 28, between the collar 29 and the underlying threaded section 27, and engages by its flange-like underside, having a greater diameter than the opening 30, with the surface 20 of the clevis 19 around the opening 30.

[0057] The nut 31 may then engage with the threaded section 27 of the rod 26 and exert a clamping action on the clamp, only when the threaded portion approaches and projects out of the transverse surface 20, which only occurs when the operator straightens the tilt of the ring-shaped portion 5 relative to the plate like element 11, manually or using a (manual, electric, pneumatic, etc.) tool.

[0058] Here clamping takes place by tightening the nut 31 in a direction parallel to the axis Y of the clamp.

[0059] According to a further different embodiment of the clamp, the elastic member that acts between the plate-like element 11 and the ring-shaped portions 5 and 6, may be also provided in the clamp structure as shown in FIGS. 1 to 8, coaxial with the rod 13 of such structure.

[0060] In the embodiments as described above with reference to the drawings, the provision of a plate-like element 11 made of an electrically non-conductive material and of a diametrical dimension of the hole 12 providing interference with the greatest diameter D of the frustoconical body of the terminal when placing the clamp on the terminal, eliminates the risk that temporary electrical contacts may occur between the terminal and the clamp and that power consuming units may be excited when the correct position of the clamp on the terminal has not been reached yet.

[0061] Although not shown, at least one of the ring-shaped portions 5 and 6 of the clamp is intended to be connected to the end of the power cord that that connects said source 4 to a power consuming unit.

[0062] In detail, the clamp 1 comprises a conductive basement (not shown) protruding from the first ring-shaped portion 5. The basement is arranged substantially perpendicular to the direction of the axis Y along which the male terminal extends. The basement and the first ring portion 5 may be formed integrally to each other.

[0063] Moreover, the clamp 1 comprises a conductive connecting screw (not shown) fixed to the basement and protruding from the basement. Preferably, the connecting screw protrudes from the basement at least along the direction of the axis Y along which the male terminal extends.

[0064] Complementarily, the aforementioned end of the power cord comprises a conductive eyelet insertable upon the connecting screw.

[0065] Concerning the electrically non-conductive material that is used to form the plate-like elements 11 and 16, it is a plastic material.