TRANSPORTABLE INLINE HEAVE COMPENSATOR
20190292023 ยท 2019-09-26
Assignee
Inventors
Cpc classification
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B66C13/02
PERFORMING OPERATIONS; TRANSPORTING
F15B2211/41572
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2201/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B19/09
FIXED CONSTRUCTIONS
F15B2211/212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Transportable inline heave compensator provided with connection devices for suspending the compensator from a load bearing device and a connection device for a carrying a payload, where the compensator comprises a passive heave compensator part and possibly an active heave compensator part, and being provided with a sensor arrangement, where the compensator further comprises at least one actuator, that is horizontally oriented in operation and comprises an actuator piston rod with a horizontally stroke indirectly connected to a rope means, where the rope means at an end, via a connection device, such as a padeye, is connected to at least one of; a vessel at the sea surface or a payload, incorporating a device with a curved surface where rope means is suspended to for converting the vertical movements of vessel or payload to horizontal movements of the actuator piston rod compensating the load.
Claims
1. A transportable inline heave compensator provided with connection devices for suspending the compensator from a load bearing device and a connection device for a carrying a payload, wherein the compensator, comprising a passive heave compensator part and possibly an active heave compensator part, and being provided with a sensor arrangement, where the compensator further comprises at least one actuator, that is horizontally oriented in operation and comprises an actuator piston rod with a horizontally stroke indirectly connected to a rope means, where the rope means at an end, via a connection device, such as a padeye, is connected to at least one of; a vessel at the sea surface or a payload, incorporating a device with a curved surface where rope means is suspended to for converting the vertical movements of vessel or payload, to horizontal movements of the actuator piston rod compensating the load.
2. A transportable inline heave compensator according to claim 1, wherein the compensator comprises an active part which is self supported and not connected to the vessel.
3. A transportable inline heave compensator according to claim 2, wherein elements incorporated in the compensator are in fixed position and relation to each other as elements are directly or indirectly fixed to a framework.
4. A transportable inline heave compensator according to claim 3, wherein rope means preferably comprises steel wire rope, fiber rope, chain belt or similar.
5. A transportable inline heave compensator according to claim 4, wherein the compensator comprises at least one gas accumulator, comprising a cylinder, a piston separating oil/hydraulic fluid from gas, fluidly connected to the actuator at either rod side or piston side of the actuator.
6. A transportable inline heave compensator according to claim 5, wherein the actuator comprises a horizontally oriented actuator cylinder and an actuator piston located inside the cylinder and adapted for reciprocation with respect thereto and a piston rod connected to the actuator piston and extending outwardly and through one end of the actuator cylinder.
7. A transportable inline heave compensator according to claim 6, wherein the compensator further comprises a valve means used to block or partially block flow of oil/hydraulic fluid between actuator and accumulator.
8. A transportable inline heave compensator according to claim 7 wherein the compensator further comprises minimum one gas tank (T1, T2, . . . , TN) connected to gas side of gas accumulator via conduit means, adapted with control valves (CVA1, CVA2, . . . , CVAN, CVB0, CVB1, . . . , CVBN, CV4) for adjustment of the gas volume in accumulator.
9. A transportable inline heave compensator according to claim 8 wherein the actuator comprises minimum two horizontally mounted actuator cylinders, wherein each actuator cylinder comprises an actuator rod connected to an actuator piston.
10. A transportable inline heave compensator according to claim 9, wherein the incorporated curved device/device with a curved surface is minimum one actuator sheave, wherein actuator sheaves are connected at the end of the actuator piston rods.
11. A transportable inline heave compensator according to claim 10 wherein the two horizontally mounted actuator cylinders comprise a passive actuator cylinder and an active actuator cylinder.
12. A transportable inline heave compensator according to claim 11 wherein the first actuator cylinder which is a passive actuator cylinder, where piston divides cylinder into two volumes, designated V1 and V2, where V1 is on the piston side and V2 is on the rod side, the volumes are filled differently, depending on if the passive actuator cylinder is working in tension or compression mode, where V1 is filled with hydraulic fluid and is connected to the gas accumulator via conduit means and V2 is either filled with oil or filled with low pressure gas (including vacuum) when working in compression mode and where V2 is filled with hydraulic fluid and is connected to the gas accumulator via conduit means and V1 is either filled with oil or filled with low pressure gas (including vacuum) when working in tension mode; wherein the second actuator cylinder which is an active actuator cylinder, including a piston rod, and the passive actuator cylinder have collinear longitudinal axes that are horizontal, where the respective piston rods are fixed together in a stiff connection with actuator sheaves at the connection point; further comprising a position measurement means to register the position of the piston; wherein the gas accumulator, featuring the piston that separates two volumes designated V6 and V7, where V6 is connected to V1 in the passive actuator cylinder if operating in compression mode and to V2 in the passive actuator cylinder if operating in tension mode, via conduit means adapted with a control valve, filled with hydraulic fluid and where V7 is filled with gas; the actuator comprising a framework joining the elements together in a stiff connection, where the framework may partly consist of tanks and accumulators to reduce weight, the framework is further fitted with connection device used to connect the compensator to a crane, or similar, located on a vessel, where the connection device may be located in the centre of gravity of the compensator or at other locations, the framework further supports three secondary sheaves, used to support rope means, such as steel wire rope, fiber rope, belt, chain or similar, connecting the actuator sheaves to the lower connection device, which in turn is connected to the payload, the rope means are reeved over the actuator sheaves and the secondary sheaves, with one end connected to a fixed point, such as the framework and the other end connected to the payload via a lower connection device, lowering of the payload relative to the compensator causes the actuator sheaves to move horizontally, the direction (i.e., towards or away from the active actuator cylinder) depending on if the compensator is compression or tension based; further comprising an accelerometer integrated into the compensator, adapted for measuring vertical motion; further comprising communication means, such as wireless communication while in air and acoustic communication while submerged, adapted for transmitting data from the vessel such as commands and winch spooling speed, to the compensator; further comprising a hydraulic motor, which is reversible, adapted to actuate the active actuator cylinder, based on measurement data from the position sensor, the accelerometer and the measurement data from the vessel, such as winch spooling speed.
13. A transportable inline heave compensator according to claim 12, wherein the active actuator cylinder comprises a first hollow piston rod, connected to a first piston, a second hollow piston rod connected to a second piston, where the second hollow piston rod and the second piston are mounted concentrically inside the first hollow piston rod and fixed to one end of the active actuator cylinder, the active actuator cylinder has three separate volumes, designated V3, V4 and V5; V3 is located between: the inside of the first hollow piston rod, the inside of the second piston rod, the top of the second piston as well as the end of the actuator cylinder and is filled with hydraulic fluid; V4 is located between; the inside of the first hollow piston rod, the outside of the second piston rod, the bottom of the second piston and the first piston as well as the end and inside diameter of the actuator cylinder and is filled with a low pressure gas (including vacuum); is located between; the outside of the first hollow piston rod, the top of the first piston as well as the end and inside diameter of the actuator cylinder and is filled with a hydraulic fluid; further comprising conduit means between V3 and V5 adapted with a hydraulic pump adapted to transport oil under pressure between the respective volumes in any direction, adapted with control valves and a gas accumulator suitable for handling pump leakage and providing low flow restriction when the compensator is used in passive mode; further comprising a number of tanks (T1, T2, . . . , TN) suitable for gas storage; further comprising conduit means between V7 and the tank volumes (T1, T2, . . . , TN) adapted with control valves (CVA1, CVA2, . . . , CVAN) for adjustment of the volume size connected to V7; further comprising conduit means between all gas volumes (V7, T1, T2, . . . , TN), the gas booster as well as the surroundings, adapted with control valves (CV4, CV5, CV6 CVB1, CVB2, . . . , CVBN), suited for pressure adjustment, both up and down, in all volumes as well as filling from the surroundings or release of pressure to the surroundings.
14. A transportable inline heave compensator according to claim 13, further comprising a first MRU placed in a crane tip; and/or a second MRU placed in the vicinity of the payload, adapted for transmitting wireless signals to the compensator, to improve control over the active actuator cylinder.
15. A transportable inline heave compensator according to claim 10, wherein mounting direction of actuator sheaves may be horizontal or vertical.
16. A transportable inline heave compensator according to claim 15, where the gas accumulator is a double acting gas accumulator.
17. A transportable inline heave compensator according to claim 16, wherein the actuator sheaves are adapted for applying force to rope means, where the rope means is connected to a payload via connection device, such as a padeye, and minimum one secondary sheave, where the actuator sheave and the number of rope means is minimum one with no upper limit; where the framework may be used as anchoring points for connection device, like padeyes, to connect the compensator to a crane, or similar machine; further comprising a first actuator volume (V+), located between the actuator piston and piston side of the actuator cylinder, filled with oil for compression based designs and filled with gas (at any pressure, including vacuum) on tension based designs, a second actuator volume (V), located between the actuator piston and rod side of the actuator cylinder, filled with oil on tension based designs and filled with gas (at any pressure, including vacuum) on compression based designs; further comprising a position measurement means, such as a laser position sensor, a linear position sensor or an ultrasonic position sensor, to register the position of the actuator piston; where (the gas accumulator is a) double acting gas accumulator comprising of a first cylinder, a ring shaped piston mounted concentrically within the first cylinder and adapted for reciprocation with respect thereto, where the lower end of the ring shaped piston is on the same side as the lower end of the first cylinder when the ring shaped piston is at zero stroke, a first inner cylinder mounted concentrically with and fixed to the upper end of the ring shaped piston, a second inner cylinder mounted concentrically within the first cylinder and fixed to the lower end of the first cylinder with a leak tight connection against the lower end of the first cylinder as well as a leak tight seal against the ring shaped piston, an inner piston mounted concentrically within the second inner cylinder with a leak tight seal against the first inner cylinder where the lower end of the inner piston is at the same level as the lower end of the ring piston, a third inner cylinder mounted concentrically within the first cylinder and fixed to the upper end of the inner piston and to a cylinder connector that joins the third inner cylinder with the first inner cylinder in a stiff connection, a stuffing box is mounted on top of the second inner cylinder to form a leak tight connection with the first inner cylinder, the cylinder connector has openings that allow free flow of fluids to either side of the cylinder connector, the second inner tube is equipped with means for transporting fluid, such as gun drilling the tube walls, from outside the double acting gas accumulator to the volume between the first inner tube and the second inner tube; further comprising a first volume, located between the lower end of the ring piston, the lower end of the first cylinder and the outside of the first inner cylinder; further comprising a second volume, located between the lower end of the inner piston, the lower end of the first cylinder and the inside of the second inner cylinder; further comprising a third volume, located between the upper end of the ring piston, the outside of the first second cylinder, the inside of the first inner cylinder and the lower end of the stuffing box; further comprising a fourth volume (V11), contains the remaining volume of the double acting accumulator not occupied by any parts or any other volumes; further comprising a number of tanks (T1, T2, . . . , TN) suitable for gas storage; further comprising conduit means between the first actuator volume (V+) and the first volume (V1) for compression based designs and conduit means between the second actuator volume (V) and the first volume (V8) for tension based designs further comprising a sensing means adapted for measuring the vertical motion of the compensator; further comprising one or more sensing means adapted for measuring the pressure in one or more volume; further comprising a computer adapted for controlling the pump and the control valves based on input from the sensing means; further comprising a communication means, such as acoustic communication while subsea and wirelessly while in air, adapted to transfer winch spooling data and other signals between the vessel and the compensator; further comprising either a battery pack or an umbilical for energy supply.
18. A transportable inline heave compensator according to claim 17, further comprising a gas booster, which can be of either single acting or double acting type, with or without area difference between gas and drive side, including means to drive it, which could be either hydraulic or gas based; further comprising conduit means between the first actuator volume (V+), for tension based designs, and between the second actuator volume (V), for compression based designs, and any number of tank volumes (T1, T2, . . . , TN), adapted with control valves (CVC1, CVC2, . . . , CVCN) for adjustment of the volume size connected to the actuator; further comprising conduit means between all gas volumes (V11, V+ for tension based designs, V for compression based designs, T1, T2, . . . , TN), the gas booster (160) as well as the surroundings, adapted with control valves (CV4, CV5, CV6, CVB0, CVB1, CVB2, . . . , CVBN), suited for pressure adjustment, both up and down, in all volumes as well as filling from the surroundings or release of pressure to the surroundings.
19. A transportable inline heave compensator according to claim 18, further comprising a first MRU placed in a crane tip; and/or a second MRU placed in the vicinity of the payload.
20. A transportable inline heave compensator according to claim 18, further comprising: tailrods mounted to the actuator pistons, exposed to external pressure, with same diameter as the actuator rods.
21. A transportable inline heave compensator according to claim 8, wherein the incorporated curved device/device with a curved surface is minimum one drum (16) interacting with a pinion and a rack; where the rack is integrated in the piston rod and interacting with the pinion, converting the rotational motion of the drum and pinion to linear motion of the rack and the actuator piston; comprising bearing means, fixed to framework, for the drum allowing rotation of the drum.
22. A transportable inline heave compensator according to claim 21, comprising a connection device in the other end, adapted for securing the rope means to at least one of: a vessel at the sea surface and a payload; further comprising minimum one second connection device attached to either of; a rope means or a fixed point on the compensator, adapted for securing the rope means or the compensator to at least one of: a vessel at the sea surface and a payload.
23. A transportable inline heave compensator according to claim 22, wherein the compensator further comprises minimum a second tank for high pressure gas; further comprising a means for gas transportation consisting of a pressure intensifier, connected to a pump, connected to a motor, connected to an energy source, to transport gas between the first accumulator, the first tank, the second tank and the surroundings; further comprising a drum angle sensor(s), which may be located in one or both the actuators, the first accumulator or on the drum.
24. A transportable inline heave compensator according to claim 22, where compensator further comprises minimum one second actuator, consisting of a cylinder and a piston, where the piston is connected to the rack, and adapted for reciprocation with respect thereto.
25. A transportable inline heave compensator according to claim 22, further comprises conduit means connecting the second actuator to the first actuator.
26. A transportable inline heave compensator according to claim 22, where compensator further comprises minimum one accelerometer.
27. A transportable inline heave compensator according to claim 22, where compensator further comprises minimum one pressure sensor for seawater pressure.
28. A transportable inline heave compensator according to claim 22, further comprising a second accumulator, consisting of a cylinder and piston, connected to the means for gas transportation via conduit means.
29. A transportable inline heave compensator according to claim 22, further comprises valve means (CV6, CV5, CVB2, CV7) to control gas flow in and out of the means for gas transportation.
30. A transportable inline heave compensator according to claim 22, further comprising: communication means.
31. A transportable inline heave compensator according to claim 22, further comprising: minimum one pressure intensifier connected to the second actuator via conduit means and to the second accumulator via conduit means, consisting of two cylinders, a piston and a rod, minimum one hydraulic transportation means, connected to the pressure intensifier and the second accumulator via conduit means.
32. A transportable inline heave compensator according to claim 22, wherein the drum has a variable diameter with angle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0044] The following section will describe how a transportable inline heave compensator (100) according to the present invention works during different phases of an offshore subsea lift. One possible application is shown, where it is assumed that a payload (101) is initially on a barge (103) next to an installation vessel (102), as shown in
[0045] There are different requirements to functionality during the different phases of the lifting operation. During the first phase, which is lifting of the payload (101), that is located on a floating barge (103), from a floating vessel (101), it is beneficial if the transportable inline heave compensator (100) can compensate motion in such a way that the relative motion between the lower part of the transportable inline heave compensator (100) and the barge (103) deck is zero, except for winch spooling. This functionality requires three things: [0046] 1. Velocity of the barge (103) deck [0047] 2. Velocity of the crane hook [0048] 3. Winch speed (i.e., wire rope spooling velocity)
[0049] The first requirement is handled by a wireless MRU (105), short for motion reference unit, placed on the barge (103) deck, preferably close to the payload (101). The second requirement is either handled by an accelerometer inside the transportable inline heave compensator (100), or by a MRU (104) located on the vessel (102) or in the crane. The final requirement is normally given by the crane computer, and is transferred wirelessly while in air, or via acoustic signals when submerged, to the transportable inline heave compensator (100).
[0050] Based on the information above the computer integrated into the transportable inline heave compensator (100) is able to control the actuator (10) in such a way that the relative motion between the lower part of the transportable inline heave compensator (100) and the barge (103) deck is close to zero while the crane winch is not spooling out wire rope. The computer will take spooling into account, to not cause any lag for the crane operator.
[0051] After successful connection and lifting of the payload (101) from the barge (103) deck, the payload (101) has to cross the splash zone (i.e., the border between air and sea), where different requirements apply. This phase is characterized by fast dynamics, where unpredictable forces from slamming and buoyancy occurs and is best suited for a passive heave compensator, which the transportable inline heave compensator (100) basically is. Active actuator (10) control is turned off, stiffness and damping is adjusted to the best possible settings by use of control valves (CV). During the actual crossing of the splash zone, the actuator (10) equilibrium position tends to move towards the inner position, due to buoyancy forces acting on the payload (101). This effect is compensated by adjusting the internal gas pressure in one of the following ways: [0052] 1. Release gas to the surroundings [0053] 2. Transfer gas from the gas accumulator (30, 70) to a tank with lower pressure [0054] 3. Transfer gas from the gas accumulator (30, 70) to a tank with higher pressure by utilizing the gas booster (160)
[0055] The adjustment is performed automatically by the on-board computer based on changing equilibrium position of the actuator (10).
[0056] At a certain distance after crossing the splash zone, the transportable inline heave compensator (100) will often switch to a softer setting with less damping. This is done to prevent resonance in the lifting arrangement. If the passive system alone is not enough to avoid resonance, then the actuator (10) can either be locked by closing control valves or actively controlled by the computer to prevent resonance.
[0057] Drop in temperature during transport from shallow waters to deeper waters influence the equilibrium position of the actuator (10). The water temperature often tends to decrease as the transportable inline heave compensator (100) is lowered into deeper waters. This affects the actuator (10) equilibrium due to the fact that the gas pressure in all gas volumes are reduced due to lowered temperature. The transportable inline heave compensator (100) compensates this either by transferring gas under higher pressure from one of the tanks to the gas accumulator (30) via control valves or from a tank under lower pressure to the gas accumulator (30) via the gas booster (160) or pressure intensifier (141) and control valves (CV). The second and often most important effect is the increasing water pressure.
[0058] During the final phase of the lifting operation, which is the landing phase, the active actuator (10) control is again enabled, either by acoustic commands, water pressure triggering or by an ROV, to ensure that there is minimal relative velocity between the lower end of the transportable inline heave compensator (100) and the seabed (106). The on-board computer uses the on-board accelerometer, the position sensor (90) or drum angle sensor (91) as well as acoustically transmitted signals from the vessel (102) about wire rope spooling to actively control the actuator (10) to a high degree of accuracy and without crane operator lag. The water pressure sensor (indirectly measures distance) can also be used in improving the control signal.
[0059] The energy source for the compensator can be either a battery pack or an energy source on the vessel connected to the compensator via an umbilical.
[0060] The sketches or figures shown are intended to show the principles of the invention, wherein numerous variations with a number of accumulators and tanks can be utilized in order to get the same results
[0061] According to one embodiment of the invention a transportable inline heave compensator comprises minimum one drum, minimum one first actuator, consisting of a cylinder and a piston located inside the cylinder and adapted for reciprocation with respect thereto, minimum one rack and pinion, linking together the drum and the first actuator piston, and converts the rotational motion of the drum and pinion to linear motion of the rack and first actuator piston. The embodiment further comprises bearing means for the drum to allow rotation of the drum, structure means/framework linking the bearing means to the first actuator, which are immovable relative to each other, minimum one first accumulator, fluidly connecting the first actuator at either the rod side or the piston side, minimum one rope means connected to the drum in one end and a connection device in the other end and minimum one second connection device attached to either of; a rope means or a fixed point on the compensator.
[0062] An accelerometer (92) can measure the position of the transportable inline heave compensator (100), which position is affected by the movement of the vessel (102), Drum angle sensor(s) (91) can measure the movement of the payload (101). If the payload (101) is not at rest, the means for hydraulic fluid transportation (180) will either push or brake the piston (42) in the second actuator (40), so that the net movement of the payload (101) will be zero. Communication means (145) transfers signals from the vessel about crane winch spooling to the transportable inline heave compensator (100), so that such effects can be quickly incorporated into the actions of the means for hydraulic fluid transportation (180).
[0063] The transportable inline heave compensator (100) can comprise a sensing arrangement or means, such as for example at least one drum angle sensor (91), shown with alternative placements in
[0064] When the payload (101) at the barge (103) is connected to the transportable inline heave compensator (100), the torque acting on the drum (16) is increased to almost carry the load (about 90% of static weight) of the payload (101). When desired by the crane operator, a fast pressure increase can be performed to quickly lift (i.e. Faster than normal crane speed) the payload (101) from the barge (103) in order to reduce risk of contact between the barge (103) deck and the payload (101) after lift-off, the pressure increase is performed by injecting gas from a second tank (T2) or by using the means for hydraulic fluid transportation (180). The barge (103) is then relocated, and the payload (101) is ready to cross the splash zone. During the splash zone crossing phase, the transportable inline heave compensator (100) is operating in a passive mode, with no active control of the drum (16), except for equilibrium adjustments (wanted equilibrium angle (or stroke) is pre-set) due to environmental disturbances, such as increased buoyancy and/or changing temperature. After crossing the splash zone, the stiffness of the transportable inline heave compensator (100) is reduced by connecting a first tank (T1). This is crucial to provide good resonance protection. During the lowering phase, the pump (180) can be used to charge an energy source (144), adapted for supplying the transportable inline heave compensator (100) with power, by utilizing the hydraulic fluid flow in the transportable inline heave compensator (100). The equilibrium angle (or stroke) of the drum (16) is maintained by a means for gas transportation (140) that adjusts the pressure of the different gas volumes in the transportable inline heave compensator (100). The landing phase mode is either activated based upon water depth or activated by a ROV (the ROV turns a switch on the transportable inline heave compensator (100)). During this phase, the heave motion of the payload (101) will be close to zero, and it can safely be installed. The heave motion is partly compensated by the passive spring (i.e. A gas volume in the first accumulator (30), and a gas volume in the first tank (T1)), and partly by the means for hydraulic fluid transportation (180), transferring fluid in and out of the second actuator (40) via the pressure intensifier (170).
[0065] Transportable inline heave compensator (100) is provided with connection devices (19) for suspending the compensator (100) from a load bearing device and a connection device (19) for a carrying a payload (101), The compensator (100) is comprising a passive heave compensator part and possibly an active heave compensator part, and is provided with a sensor arrangement, where the compensator (100) further comprises at least one actuator (10) that is horizontally oriented in operation and comprises an actuator piston rod (13) with a horizontally stroke indirectly connected to a rope means (18), with indirectly it is understood that it is not directly connected to the piston rod but connected via an element that is connected at the end of the piston rod, either at a sheave or to a drum that is in connection with the piston rod via a rack and a pinion, where the rope means (18) at an end, via a connection device (19), such as a padeye, is connected to at least one of; a vessel (102) at the sea surface or a payload (101), incorporating a curved device/device with a curved surface where rope means is suspended to for converting the vertical movements of vessel (102) or payload (101), to horizontal movements of the actuator piston rod (13) compensating the load (101). The transportable inline heave compensator (100) comprises an active part which is self supported and not connected to the vessel (102). With self supported is to be understood that the compensator has an active part which not have to be coupled to the vessel.
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[0069] A means for gas transportation (140), consisting of a pressure intensifier (141), connected to a pump (142), connected to a motor (143), connected to an energy source (144), is used to transport gas between the first accumulator (30), the first tank (T1), the second tank (T2) and the surroundings. The means for gas transportation (140) enables transport of gas even when there is a negative differential pressure. Valve means (CV6, CV5, CVB2) are used to control gas flow in and out of the means for gas transportation (140). Drum angle sensor(s) (91), which may be located in one or both of the actuators (10, 40), the first accumulator (30) or on the drum (16) is used to measure the stroke of the transportable inline heave compensator (100) as a function of the angle of the drum (16).
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[0073] The actuator (10) consists of an active actuator cylinder (20) and a passive actuator cylinder (11), that are collinear with each other as well as horizontal.
[0074] The active actuator cylinder (20) comprises a first hollow piston rod (21), connected to a first piston (23), a second hollow piston rod (24) connected to a second piston (22), where the second hollow piston rod (24) and the second piston (22) are mounted concentrically inside the first hollow piston rod (21) and fixed to one end of the active actuator cylinder (20). The active actuator cylinder (20) has three separate volumes, designated V3, V4 and V5. V3 is located between; the inside of the first hollow piston rod (21), the inside of the second piston rod (24), the top of the second piston (22) as well as the end of the actuator cylinder (20) and is filled with hydraulic fluid. V4 is located between; the inside of the first hollow piston rod (21), the outside of the second piston rod (24), the bottom of the second piston (22) and the first piston (23) as well as the end and inside diameter of the actuator cylinder (20) and is filled with a low pressure gas (including vacuum). V5 is located between; the outside of the first hollow piston rod (21), the top of the first piston (23) as well as the end and inside diameter of the actuator cylinder (20) and is filled with a hydraulic fluid.
[0075] The passive actuator cylinder (11) comprises a third piston (12) connected to a piston rod (13) and has two volumes, designated V1 and V2, where V1 is on the piston side and V2 is on the rod side. The volumes are filled differently, depending on if the passive actuator cylinder (11) is working in tension or compression mode, where V1 is filled with hydraulic fluid and V2 is either filled with oil or filled with low pressure gas (including vacuum) when working in compression mode and where V2 is filled with hydraulic fluid and V1 is either filled with oil or filled with low pressure gas (including vacuum) when working in tension mode. At least one of the two volumes is connected to a gas accumulator (30).
[0076] The active and passive actuator cylinders (11, 20) have equal stroke length, the piston rods (13, 21) are joined together and should preferably have the same diameter to cancel water pressure effects. In the joint area between the piston rods (13, 21) a set of actuator sheaves (25, 26) are mounted.
[0077] The actuator further contains framework (80) joining the two actuator cylinders (10, 20) together in a stiff connection. The framework (80) may partly consist of tanks and accumulators to reduce weight. The framework (80) is further fitted with connection device (19) used to connect the transportable inline heave compensator (100) to a crane, or similar, located on a vessel (102), where the connection device (19) may be located in the centre of gravity of the transportable inline heave compensator (100) or at other locations as shown in
[0078]
[0089] The transportable inline heave compensator (100) further features a sensing means adapted for measuring the vertical motion of the transportable inline heave compensator (100), one or more sensing means adapted for measuring the pressure in one or more volume, a computer adapted for controlling the pump (P), the gas booster (160) and the control valves (CV) based on input from the sensing means, communication means adapted to transfer signals between the vessel (102) and the transportable inline heave compensator (100), preferably with acoustic communication while subsea and wirelessly while in air and either a battery pack or an umbilical cable for energy supply.
[0090] Decrease in temperature and increase of water pressure is handled by the transportable inline heave compensator (100) in different ways: [0091] 1. The actuator (10) shown in
[0093]
[0094] The actuator (10) consists of minimum two actuator cylinders (11), each with an actuator piston (12) and an actuator rod (13) connected to the actuator piston (12) in one end and a horizontal sheave (25) in the other end, a framework (80) locking the actuator cylinders in position relative to each other as well as providing support for the sheaves (27) and acting as a support for the-transportable inline heave compensator (100) when not in use (i.e. Placed on the vessel deck), at least two rope means (18) (i.e. Wire rope, fibre rope, chain, belt or similar) attached to a fixed point (e.g. Framework (80)) in one end and connected to the payload (101) in the other end and being reeved over the actuator sheaves (25) and the other sheaves (27), connection device (19) used for connecting the-transportable inline heave compensator (100) to the crane and to the payload (101) via connection device (19) attached to a framework (80) attached to the minimum two rope means (18). The actuator cylinders (11) have two volumes each, the first volume (V+) is used for extending the actuator rod (13), and the second volume (V) can be used for e.g. Active depth compensation or end damping. The first volume (V+) is normally connected to double acting gas accumulator(s) and is normally filled with oil.
[0095] When tension is applied to the rope means (18) a force will act on the actuator rod (13) via the actuator sheave (25) which in turn will be transferred to the first volume (V+) as pressure via the actuator piston (12). The figure shows a rope means (18) configuration which gives double the movement of the rope means (18) compared to the actuator cylinder (11) stroke. This can be increased by increasing the number of rope means (18) falls. Also the force acting on the actuator cylinder (11) is twice of the force in the rope means (18).
[0096]
[0097] The actuator (10) consists of minimum two actuator cylinders (11), each with an actuator piston (12) and an actuator rod (13) connected to the actuator piston (12) in one end and an actuator sheave (25) in the other end, a framework (80) locking the actuator cylinders in position relative to each other as well as providing support for the sheaves (27), at least two rope means (18) (i.e. Wire rope, fibre rope, chain, belt or similar) attached to a fixed point (e.g. Framework (80)) in one end and connected to the payload (101) in the other end and being reeved over the actuator sheaves (25) and the other sheaves (27), connection device (19) used for connecting the transportable inline heave compensator (100) to the crane. The actuator cylinders (11) have two volumes each, the first volume (V+) is used for e.g. Active depth compensation or end damping, and the second volume (V) is used to retract the actuator rod (13). The second volume (V) is normally connected to double acting gas accumulator(s) and is normally filled with oil.
[0098] When tension is applied to the rope means (18) a force will act on the actuator rod (13) via the actuator sheave (25) which in turn will be transferred to the second volume (V) as pressure via the actuator piston (12).
[0099]
[0100]
[0110]
[0111]
[0112] The transportable inline heave compensator (100) further features a sensing means adapted for measuring the vertical motion of the transportable inline heave compensator (100), one or more sensing means adapted for measuring the pressure in one or more volume, a computer adapted for controlling the pump (P), the gas booster (160) and the control valves (CV) based on input from the sensing means, communication means adapted to transfer signals between the vessel (102) and the transportable inline heave compensator (100), preferably with acoustic communication while subsea and wirelessly while in air and either a battery pack or an umbilical for energy supply.
TABLE-US-00001 Comp. Description 10 Actuator 11 Actuator cylinder 12 Actuator piston 13 Actuator rod 14 Rack 15 Pinion 16 Drum 17 Bearing means 18 Rope means 19 Connection device 20 Active actuator cylinder 21 Piston rod 22 Piston 23 First piston 24 Second hollow piston rod 25 Actuator sheave 26 Actuator sheave 27 Secondary sheave 28 Secondary sheave 29 Secondary sheave 30 Accumulator 31 Accumulator cylinder 32 Accumulator piston 40 Second actuator 41 Second actuator cylinder 42 Second actuator piston 43 Second actuator rod 60 Second accumulator 61 Second accumulator cylinder 62 Second accumulator piston 70 Double acting accumulator 71 First cylinder 72 Ring shaped piston 73 First inner cylinder 74 Second inner cylinder 75 Third inner cylinder 76 Cylinder connector 77 Stuffing box 78 Inner piston 80 Framework 81 Construction means 82 Connection device 83 Axel 84 Tailrod 90 Position sensor 91 Drum angle sensor 92 Accelerometer 93 Pressure sensor 94 Water pressure sensor 100 Compensator 101 Payload 102 Vessel 103 Barge 104 Second MRU 105 First MRU 106 Seabed 140 Means for gas transportation 141 Pressure intensifier 142 Intensifier pump 143 Pump motor 144 Energy source 145 Communication means 160 Gas booster 170 Pressure intensifier 171 Intensifier rod 172 Intensifier piston 173 First intensifier cylinder 174 Second intensifier cylinder 180 Means for hydraulic transportation/Pump 181 Pump motor 190 Gas accumulator P Pump motor CV1, CV2, . . . , CVN Control valve CVA1, CVA2, . . . , CVAN Control valve CVB1, CVB2, . . . , CVBN Control valve T1 First tank T2 Second tank TN N'th tank