SYSTEM AND METHOD FOR CONSTRUCTING A SET OR A STAGE
20190292776 ยท 2019-09-26
Inventors
Cpc classification
E04C2/521
FIXED CONSTRUCTIONS
E04B2/7416
FIXED CONSTRUCTIONS
A63J1/02
HUMAN NECESSITIES
E04B2/7407
FIXED CONSTRUCTIONS
A63H33/008
HUMAN NECESSITIES
E04B2002/7479
FIXED CONSTRUCTIONS
E04B2002/7461
FIXED CONSTRUCTIONS
E04B1/28
FIXED CONSTRUCTIONS
E04B2/7405
FIXED CONSTRUCTIONS
E04H3/22
FIXED CONSTRUCTIONS
International classification
E04B2/74
FIXED CONSTRUCTIONS
E04B1/28
FIXED CONSTRUCTIONS
E04C2/52
FIXED CONSTRUCTIONS
A63J1/02
HUMAN NECESSITIES
Abstract
A wall module assembly usable to make interchangeable scenery, the module comprising a first support member having a first end, a second end, a first main surface, and a second main surface, a second support member having a first end, a second end, a first main surface, and a second main surface, a plurality of panel members interchangeably and removably supported by at least one of the first support member and the second support member, adjacent at least one of the first main surface and the second main surface of the first and/or second support member, and a plurality of connection members supported by the first end of the first support member and configured to be removably received within openings formed in the second end of the second support member positioned adjacent to the first support member.
Claims
1. (canceled)
2. A panel support member, comprising: a hollow body having a top side, a first planar sidewall in a first plane, a second planar sidewall in a second plane, a bottom side, a first panel support wall having a respective exterior planar surface in a third plane and a respective interior planar surface in a fourth plane, and a second panel support wall having a respective exterior planar surface in a fifth plane and a respective interior planar surface in a sixth plane, where the first planar sidewall extends from a first end of the first panel support wall to a first end of the second panel support wall, and the second planar sidewall extends from a second end of the first panel support wall to a second end of the second panel support wall, wherein exterior planar surface of the first panel support wall and the exterior planar surface of the second panel support wall have one or more openings configured to receive respective coupling devices; a first plurality of hollow connection members, having respective interior surfaces, positioned at the top side of the hollow body, the first plurality of connection members having a truncated pyramidal frustum shape; wherein the bottom side of the panel support member is open exposing the respective interior surfaces of the first plurality of hollow connection members having the truncated pyramidal frustum shape.
3. The panel support member of claim 2, wherein: the exterior planar surface of the first panel support wall has one or more openings; the first plurality of connection members comprise plastic; the body and the first plurality of connection members positioned at the top side of the body are integrally formed; and a top surface of at least one of the first plurality of connection members positioned at the top side of the panel support member has an orifice.
4. The panel support member of claim 2, wherein an interior of the panel support member is configured to receive connection members having a truncated pyramidal frustum shape of a second panel support member so that the panel support member may be stacked for storage in nested fashion on the second support member.
5. The panel support member of claim 2, wherein the first plurality of connection members, having a truncated pyramidal frustum shape, comprise metal.
6. The panel support member of claim 2, wherein the first plurality of connection members, having a truncated pyramidal frustum shape, comprise plastic laminated medium-density fibreboard.
7. The panel support member of claim 2, wherein the first plurality of connection members, having a truncated pyramidal frustum shape, comprise medium-density fibreboard.
8. The panel support member of claim 2, wherein the first plurality of connection members, having a truncated pyramidal frustum shape, comprise plastic.
9. The panel support member of claim 2, wherein a top surface of at least one of the first plurality of connection members positioned at the top side of the panel support member has an orifice sized and configured to enable a cable, conduit, pole, or piping to pass therethrough.
10. The panel support member of claim 2, wherein a top surface of at least one of the first plurality of connection members positioned at the top side of the panel support member is flat.
11. The panel support member of claim 2, wherein at least one of the first plurality of connection members having a truncated pyramidal frustum shape has a square shaped base.
12. The panel support member of claim 2, wherein the body and the first plurality of connection members positioned at the top side of the body are integrally formed.
13. The panel support member of claim 2, further comprising wherein a first of the respective coupling devices comprises a screw or bolt.
14. The panel support member of claim 2, further comprising a rotation member.
15. The panel support member of claim 2, further comprising a hinge member.
16. The panel support member of claim 2, further comprising one or more screws or bolts configured to attach a panel to the exterior planar surface of the first panel support wall.
17. A panel support member, comprising: a hollow body having a top side, a bottom side, a first planar sidewall in a first plane, a second planar sidewall in a second plane, a first panel support wall having a respective exterior planar surface and a respective interior planar surface, and a second panel support wall having a respective exterior planar surface and a respective interior planar surface, where the first planar sidewall extends from a first end of the first panel support wall to a first end of the second panel support wall, and the second planar sidewall extends from a second end of the first panel support wall to a second end of the second panel support wall; wherein the exterior planar surface of the first panel support wall and the exterior planar surface of the second panel support wall are configured to have respective panels affixed thereto; a first plurality of hollow connection members, having respective interior surfaces, positioned at the top side of the hollow body, wherein each of the first plurality of connection members has a plurality of tapered walls; wherein the bottom side of the panel support member comprises an orifice exposing the respective interior surfaces of the first plurality of hollow connection members, each having a plurality of tapered walls.
18. The panel support member of claim 17, wherein: an interior of the panel support member is configured to receive, via the orifice, connection members having tapered walls of a second panel support member so that the panel support member may be stacked in nested fashion on the second support member; the exterior planar surface of the first panel support wall has one or more openings; the first plurality of connection members comprise plastic; the body and the first plurality of connection members positioned at the top side of the body are integrally formed; and a top surface of at least one of the first plurality of connection members positioned at the top side of the panel support member has an orifice.
19. The panel support member of claim 17, wherein an interior of the panel support member is configured to receive, via the orifice, connection members having tapered walls of a second panel support member so that the panel support member may be stacked in nested fashion on the second support member.
20. The panel support member of claim 17, wherein the first plurality of connection members, each having a plurality of tapered walls, comprise plastic laminated fibreboard.
21. The panel support member of claim 17, wherein the first plurality of connection members, each having a plurality of tapered walls, comprise fibreboard.
22. The panel support member of claim 17, wherein the first plurality of connection members comprise plastic.
23. The panel support member of claim 17, wherein the first plurality of connection members comprise metal.
24. The panel support member of claim 17, wherein a top surface of at least one of the first plurality of connection members positioned at the top side of the panel support member has an orifice configured to enable a cable, conduit, pole, or piping to pass therethrough.
25. The panel support member of claim 17, wherein at least one of the first plurality of connection members, each having a plurality of tapered walls, has a square shaped base.
26. The panel support member of claim 17, wherein at least one of the first plurality of connection members has a truncated pyramidal frustum shape.
27. The panel support member of claim 17, wherein the body and the first plurality of connection members positioned at the top side of the body are integrally formed.
28. The panel support member of claim 17, wherein the exterior planar surface of the first panel support wall and the exterior planar surface of the second panel support wall have openings configured to receive screws or bolts to affix the respective panels.
29. The panel support member of claim 17, wherein the exterior planar surface of the first panel support wall and the exterior planar surface of the second panel support wall have openings configured to receive respective coupling devices to affix the respective panels.
30. The panel support member of claim 17, further comprising a rotation member.
31. The panel support member of claim 17, further comprising a hinge member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Embodiments of the present disclosure will now be described hereinafter, by way of example only, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0059] In the following description of the preferred embodiments, reference is made to the accompanying drawings, which show by way of illustration, specific embodiments which may be practiced. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. It is to be understood that other embodiments can be utilized and structural and functional changes can be made without departing from the scope of the present disclosure.
[0060] Some embodiments are directed to a system and method for constructing a set that utilizes modular components, such as modular wall units, door units, flooring units and stair units. A modular wall unit 10 according to an embodiment of the present disclosure is shown in
[0061] In any embodiments disclosed herein, a first face and/or a second face (such as, without limitation, the first face 12 and/or the second face 14 of the modular wall unit 10) can have a plurality of fasteners 16, such as for example rivets, snaps, hook and loop fasteners, magnets, any other suitable removable or non-removable fasteners, and/or any combination of the foregoing for attaching panels 18 to the face. The panels can simulate a surface such as wood, brick, stucco, plaster or wallpaper and can be, for example, painted or pre-printed. Additionally, one or both faces can have a plurality of relief pieces 20 for holding an insert 22, such as a fabric piece to simulate a wall material.
[0062] Additionally, any wall units embodiments disclosed herein, including without limitation the wall unit 10, can have fasteners, such as riggable hooks 24, for allowing the modular wall to be lifted in and out of location, such as by a crane or a forklift. Alternatively, instead of hooks, magnets, tethers, or any other coupling devices can be used for allowing the wall unit 10 to be lifted in and out of location. Additionally, any wall unit embodiments disclosed herein, including without limitation, the wall unit 10, can have a spindle hole 26 in the top 25 or a bottom for fitting of a spindle 27 such as shown in
[0063] The spindle 27 can be mounted on a studio floor or on a forklift using a forklift assembly 28 and rotatably fit within a spindle hole of any of the wall units disclosed herein for allowing the wall unit 10 to be rotated on the spindle to change viewing from the first face 12 to the second face 25 or from the second face 14 to the first face 12. In any embodiments, the wall unit 10 can be raised using riggable hooks 24, positioned on spindle 27, rotated 180 degrees until facing the opposite direction, lifted off of the spindle using the riggable hooks 24, the spindle 27 removed and the wall unit 10 placed back down.
[0064] In any embodiments, one face of the wall unit 10 can be configured as an interior wall and the other face of the wall unit 10 configured as an exterior wall. The wall unit 10 can be covered with a slipcover to simulate a surface, for example wood, brick, stucco, plaster or wallpaper. The wall unit of any embodiment disclosed herein can be painted or covered to have the appearance of three-dimensional architectural features, such as columns and bookcases on at least one side. In an additional embodiment, one side of the wall unit can be painted or covered as a green screen for use in virtual sets. In an embodiment, the wall unit 10 can be prewired for attaching lights or other fixtures to the wall unit 10.
[0065] In an embodiment, as shown in
[0066] The wall units 10 can be configured as flat or curved pieces; the use of curved wall units of different radii allows for the creation of curved structures, such as turrets. When not in use, the wall units 10 can be stacked and moved, for example, on pallets or in standard containers. This saves storage space and eases crating and shipping. In some embodiments, the structure of the wall units 10 can be made to be weight bearing, sturdy and safe. In any embodiments disclosed herein, the internal structure (including any of the support members disclosed below) of any wall unit embodiments disclosed herein can be made from one or more of, for example, wood (e.g., medium-density fibreboard (MDF)), plastic or other composite material (e.g., plastic laminated MDF), fiberglass, aluminum, steel, and any combination thereof. The faces or panels of any wall units can be made with any suitable covering material and can be made with at least one of, for example, wood, MDF, pressboard or particle board, aluminum, steel, glass, plastic, and multi-vinyl castings.
[0067] An aperture unit 40 according to an embodiment of the present disclosure is shown in
[0068] The first face 42 or the second face 44 of any embodiments disclosed herein can have a plurality of fasteners 46, such as for example rivets, snaps, hook and loop fasteners, magnets, and/or any combination of the foregoing, for attaching panels 48 to the face. The panels 48 can simulate a surface such as wood, brick, stucco, plaster or wallpaper. Additionally, the panels can simulate an architectural feature such as different types of doors or windows. The panels can be, for example, painted or pre-printed. The aperture unit can have functional doors and windows that can open and close. The aperture unit 40 can be used to simulate, for example, plastic (such as polyvinyl chloride or vinyl) windows, aluminum windows, wood windows, interior doors with panel inserts and exterior doors with panel inserts. Likewise, the aperture unit 40 can be used to simulate, for example, hinged or sliding doors, pocket doors, dutch doors, elevators and closets.
[0069] The front and back of the functional doors and windows can be different types or the same type. Also, for a given door, each side of the door can appear to be an exterior door with different styles, each side of the door can appear to be an interior door with different styles, or one side of the door can appear to be an exterior door with one style, and the other side of the door can appear to be an interior door with a different style.
[0070] Additionally, the first face 42 and the second face 44 can have a plurality of relief pieces 50 for holding an insert, such as a fabric piece to simulate a door or window material. In an additional embodiment, the door and window unit 40 can be prewired for connection of lights, such as lamps. Optionally, frosted glass panels can be held in the plurality of relief pieces 50 and backlit, such as by LED's to further simulate a frosted glass door.
[0071] The aperture unit 40 can be configured as a single or double hinge door. To facilitate multiple configurations, the aperture unit 40 can have two holes 52 for insertion of door hardware, each hole being fillable with a matched plug 54 to hide the hole if desired. Likewise, to facilitate multiple configurations, the aperture unit 40 can have a removable molding mountable on the door and window unit to hide door hinges 56. The use of the removable molding(s) along with matched plugs allows for the door and window unit to be used a single door set element or a regular wall instead of a double door.
[0072] In an embodiment, the aperture unit 40 can have a thickness suitable to, and be configured to, accommodate a pocket door slider 58. The aperture unit 40 can have riggable hooks 60, such as on a top 62 for allowing the aperture unit to be lifted in and out of location, such as by a crane or a forklift. Alternatively, instead of hooks, magnets or other coupling devices can be used for allowing the aperture unit 40 to be lifted in and out of location. Additionally, the aperture unit 40 can have a spindle hole 64 in the top 62 or a bottom for fitting of a spindle (not shown). The spindle can be mounted on a studio floor or on a forklift and rotatably fit within the spindle hole 62 for allowing the aperture unit 40 to be rotated on the spindle to change viewing from the first face 42 to the second face 44 or from the second face 44 to the first face 42. Multiple doors of different types can be stored in a pocket in the wall unit 10 or in a pocket in the aperture unit 40 and different doors can be removed from the pocket and used with the aperture unit 40 depending on the desired appearance for the set.
[0073] In an embodiment, as shown in
[0074] In an embodiment, one face of the aperture unit 40 can be configured as an interior window or door and the other face of the aperture unit 40 configured as an exterior window or door. The aperture unit 40 can be covered with a slipcover to simulate a surface, such as wood, brick, stucco, plaster or wallpaper, as well as architectural features such as various types of windows or doors. The aperture unit 40 can be painted or covered to have the appearance of three-dimensional architectural features, such as columns and bookcases on at least one side.
[0075] In an additional embodiment, one side of the aperture unit 40 can be painted or covered as a green screen for use in virtual sets. Multiple windows of different types can be stored in a pocket in the wall unit 10 or in a pocket in the aperture unit 40 and different windows can be removed from the pocket and used in the aperture unit 40 depending on the desired appearance for the set.
[0076] When not in use, the aperture units 40 can be stacked and moved, for example, on pallets or in standard containers. This saves storage space and eases crating and shipping. The structure of the aperture units 40 can be made to be weight bearing, sturdy and safe. The internal structure of the aperture units 40 can be made from one or more of, for example, wood, aluminum and steel. The faces of the aperture units 40 can be made with any suitable material and can be made with at least one of, for example, wood, MDF, aluminum, steel, glass, plastic and multi-vinyl castings.
[0077] In an alternative embodiment of the present disclosure, the wall units 10 and the aperture units 40 can have more than 2 faces. For example, the wall units and/or window units 40 can be formed as cubes with 6 different faces. The cubes can be rotated to form 6 different sets.
[0078] A modular floor unit 80 according to another embodiment of the present disclosure is shown in
[0079] In a preferred embodiment, a first photograph can be printed on the first face 82 and a second different photograph can be printed on the second face 84. Each photograph can simulate a surface such as for example marble, stone, brick, cement, asphalt, wood plank, tile or linoleum. Some embodiments of the modular floor unit can made from, for example, vinyl or other plastic or composite materials, fiberglass, wood, or any other suitable material or combination of the foregoing.
[0080] In any embodiments, the internal structure of the modular floor unit can be made from one or more of, for example, wood, aluminum and steel. The faces of the modular floor unit can be made with any suitable material and can be made with at least one of, for example, wood, concrete, brick and multi-vinyl castings.
[0081] The floor unit 80 can be made in numerous different sizes and shapes. In some embodiments, the floor unit can be square and can have a size from approximately 4 inches by approximately 4 inches to approximately 4 feet by approximately 4 feet in size. As used herein, the term approximately is meant to represent a range of 10% greater than or less than the stated value, unless otherwise defined herein. In any embodiments disclosed herein, the floor unit can be magnetized for removable attachment to an undersurface such as a sheet of steel. In any embodiments, each floor unit 80 can have a connector slot 86 along each face. In some embodiments, the connector slots 86 can be configured similarly to the connector slots in the wall units 10 and the window and door units 40.
[0082] Embodiments of a modular stair unit 100 and a modular landing unit 102 are shown in
[0083] The stair unit 100 can have a lower base 104, a series of steps 106 and an upper base 108. The size of the lower base 104 and the upper base 108 can be varied and can be configured to be the same size as one of the steps. The number and sizes of the steps 106 can be varied for different types of stairways. In an embodiment, the stair unit can have between about 2 and about 20 stairs, preferably between about 5 and about 15 stairs, and more preferably between about 6 and about 12 stairs. The stair unit 100 can be held upright by resting the lower base 104 on the ground, a stage, or a first riser and the upper base on a higher riser or other support. Alternatively, the stair unit 100 can have supports and can stand upright without a riser or other support.
[0084] The stair unit 100 can have a connector slot 110 on the lower base 104 and the upper base 108 for connection to one or more additional stair units 100, landing units 102 or other components. Alternatively, other coupling devices and fasteners such as magnets, brackets or snaps can be used for joining stair units 100 to each other and to other components.
[0085] The stair unit 100 can be prewired to accommodate lights. The stair unit can also be fitted with holes in the lower base 104, the upper base 108 and one or more stairs 106 for the attachment of railings and/or banisters.
[0086] The stair units 100 can be made to be weight bearing, sturdy and safe. The internal structure of the stair units 100 can be made from one or more of, for example, wood, aluminum and steel. The faces of the stairs and bases can be made with any suitable covering material and can be made with at least one of, for example, wood, glass and brick.
[0087] Landing unit 102 can be placed adjacent to the stair unit lower base 104 or upper base 108. The landing unit 102 can have a variety of different shapes, such as for example, square, rectangular, semicircular or pie shaped. The landing unit 102 can have a connector slot 112 on each of its sides for connection to one or more stair units 100 or to additional landing units 102. Alternatively, other coupling devices and fasteners such as magnets, brackets or snaps can be used for joining landing units 102 to each other and to other components.
[0088] The landing unit 102 can be prewired to accommodate lights. The structure of the landing units 102 can be made to be weight bearing, sturdy and safe. The internal structure of the landing units 102 can be made from one or more of, for example, wood, aluminum and steel. The landing units 102 can be covered with any suitable covering material such as, for example, wood, glass, brick, carpet and vinyl castings.
[0089] A plurality of wall units 10 and window and door units 40 and connectors 33 can be manufactured and/or sold as a kit. The kit can be unpacked and the wall units 10 and window and door units 40 can be connected to each other as needed using the connectors 33 to form a stage as desired. Optionally, the kit further includes floor units 80, which can be placed adjacent to the wall units 10 and the window and door units 40 and coupled to each other using the connectors 33. Optionally, the kit further includes a plurality of stair units 100 and landing units 102, which can be placed adjacent to the wall units and the window and door units 40 and coupled to each other using the connectors 33.
[0090] After the stage is put together using the connectors, if it becomes desirable to change the stage, the wall units and the window and door units can have panels, insets, or covers changed. Additionally, the door units and the window and door units can be rotated 180 degrees. Additionally, the floor units can be flipped over. Additionally, the configuration of the stair units and the landing units can be changed.
[0091] In some embodiments, the wall units 10, window and door units 40 can be configured as a standard newsroom on one face and a living room on the other face, thereby allowing the wall units 10 and window units 40 to be rotated 180 degrees to change from the newsroom set to the living room set. As an additional example of the use of some embodiments disclosed herein, wall units 10, window and door units 40 and floor units 80 can be used to simulate the interior of the Oval Office of the White House on one face and an exterior of the White House on the other face, thereby allowing the wall units 10, window units 40 and floor units 80 to be rotated 180 degrees to change a set from the interior of the Oval Office to the exterior of the White House.
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[0093] The wall module 200 can have a support member 202, one or more connector members 206, and one or more cover members 210 (also referred to herein as panels or panel members) supported by the support member 202. One or both main surfaces of any panels disclosed herein can be painted, covered, or otherwise decorated, as similarly described elsewhere herein. The connector members 206 can be configured to be supported by the support member 202 on an upper surface or portion 202a of the support member 202. Any number of connector members 206 can be used, depending on the size of the wall module, and the size and/or number of connector members 206 can be used. For example, the wall module embodiment 200 illustrated in
[0094] The connector members 206 can be configured to be received within complementary sized openings (not illustrated) formed in or positioned at a lower edge 202b of the support member 202 so that a plurality of support members 202 can be interconnected to form a larger wall structure. As with any of the embodiments described above, the support members 202 can be used to support display panels, facades, or other aesthetic components. As will be described in greater detail below, any of the support members 202 can have recesses, cuts, openings, weight relief features, or other similar features formed therein to reduce the weight of the support members without unacceptably compromising the stiffness of the support members.
[0095] Additionally, in any embodiments disclosed herein, the support members can be configured to support pre-painted panel members which can be painted to represent landscape or scenery, wall structures, indoor or outdoor walls, or any other suitable picture or illustration. The panel members can be made from wood, fiberglass, plastic, cloth or other textiles, vinyl, plastic, or any other suitable material or combination of materials. Additionally, the support members can be configured to support one or more continuous panel members configured to continuously extend across multiple wall modules, or across one or more wall units entirely, and optionally conceal seams, openings (e.g., hand grips), coupling devices (e.g., screws, bolts, etc.) of a wall module or between the wall modules. This enables multiple modules to appear as a single structure. The panel members may also extend downwards to conceal wheels or the like mounted to the wall modules. Tensioning members or devices can be positioned along the edges or at the corners of the panel members (e.g., where they are not visible at a typical camera height) and can be used to stretch or tension the panels to remove or reduce any folds, wrinkles, or other similar undulations in the panel members, without marring the panels.
[0096] Additionally, in any embodiments, any number of connector members 206 can be positioned on or supported by one or more of the side surfaces 202c of the support member 202 so that the support members 202 can be interconnected in a lateral direction as well to provide removable connections between a plurality of laterally arranged wall modules 200. For example, openings can be formed in the side portions 202c of any of the support members 202, wherein the connector members 206 can be slidably or otherwise removably supported within the openings. When it is desired to interconnect one or more wall modules 200, one or more connector members 206 can be inserted within the openings formed in an upper surface, lower surface, and/or either of the side surfaces of the support member 202, to interconnect two or more wall modules.
[0097] As described above, in any embodiments, the connector members 206 can be removably supported within openings (not illustrated) formed in the support member 202. Additionally or alternatively, one or more of the connector members 206 can be non-removably supported by the support member 202, or can be integrally formed with the support member 202. Additionally, any embodiments of the wall module 200 wherein the connector members 206 are removably supported by the support member 202, the wall modules 200 can be configured such that the connector members 206 are inhibited from sliding out of the openings formed in the support member 202. This can be accomplished using any number of suitable features, including without limitation hook and loop fasteners, detents and complementary protrusions (depressable or otherwise), magnets, or any combination of the foregoing.
[0098] Additionally, as illustrated in
[0099] In some embodiments, as shown most clearly in
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[0103] Additionally, in some embodiments, one or more floor support members 256 can be used to support the wall structures 250 in a vertical position or at any suitable angle. In some embodiments, the floor support members 256 can engage or attach to the support members 202 of any of the wall modules to provide a stable connection to the wall module. The floor support members 256 can have a base portion 258 that can be wider than a width of the wall modules, and can have a vertical portion (not shown) that can overlap and/or engage with the support members 202.
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[0105] The wall module 300 can have a support member 302, one or more connector members 306, and one or more cover members 310 (also referred to herein as panels or panel members) supported by the support member 302. The connector members 306 can be configured to be supported by the support member 302 on an upper surface or portion 302a of the support member 302. Any number of connector members 306 can be used, depending on the size of the wall module, and the size and/or number of connector members 306 can be used. For example, the wall module embodiment 300 illustrated in
[0106] The connector members 306 can be configured to be received within complementary sized openings 308 formed in or positioned at a lower edge 302b of the support member 302 so that a plurality of support members 302 can be interconnected to form a larger wall structure. As with any of the embodiments described above, the support members 302 can be used to support display panels (such as, but not limited to, cover members 310), facades, or other aesthetic components. As will be described in greater detail below, any of the support members 302 can have recesses, cuts, openings, weight relief features, or other similar features formed therein to reduce the weight of the support members without unacceptably compromising the stiffness of the support members.
[0107] Additionally, in any embodiments, any number of connector members 306 can be positioned on or supported by one or more of the side surfaces 302c of the support member 302 so that the support members 302 can be interconnected in a lateral direction as well to provide removable connections between a plurality of laterally arranged wall modules 300. For example, openings can be formed in the side portions 302c of any of the support members 302, wherein the connector members 306 can be slidably or otherwise removably supported within the openings. When it is desired to interconnect one or more wall modules 300, one or more connector members 306 can be inserted within the openings formed in an upper surface, lower surface, and/or either of the side surfaces of the support member 302, to interconnect two or more wall modules.
[0108] As described above, in any embodiments, the connector members 306 can be removably supported within openings 308 or otherwise formed in the support member 302. Additionally or alternatively, one or more of the connector members 306 can be non-removably supported by the support member 302, or can be integrally formed with the support member 302. Additionally, any embodiments of the wall module 300 wherein the connector members 306 are removably supported by the support member 302, the wall modules 300 can be configured such that the connector members 306 are inhibited from sliding out of the openings formed in the support member 302. This can be accomplished using any number of suitable features, including without limitation hook and loop fasteners, detents and complementary protrusions (depressable or otherwise), magnets, or any combination of the foregoing.
[0109] With reference to
[0110] Additionally, as illustrated in
[0111] In some embodiments, the fasteners 312 can be threadably received within threaded openings formed in the support member 302. Alternatively, as illustrated in
[0112] In some embodiments, as shown most clearly in
[0113] With reference to
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[0116] Additionally, in some embodiments, one or more floor support members 356 can be used to support the wall structures 350 in a vertical position or orientation, or at any suitable angular orientation. In some embodiments, the floor support members 356 can engage or attach to the support members 302 of any of the wall modules to provide a stable connection to the wall module. The floor support members 356 can have a base portion 358 that can be wider than a width of the wall modules, and can have a vertical portion (not shown) that can overlap and/or engage with the support members 302.
[0117]
[0118] The wall module 400 can have a support member 402, one or more connector members 406, and one or more cover members 410 (also referred to herein as panels or panel members) supported by the support member 402. The connector members 406 can be configured to be supported by the support member 402 on an upper surface or portion 402a of the support member 402. Any number of connector members 406 can be used, depending on the size of the wall module, and the size and/or number of connector members 406 can be used. For example, the wall module embodiment 400 illustrated in
[0119] The connector members 406 can be configured to be received within complementary sized openings 408 formed in or positioned at a lower edge 402b of the support member 402 so that a plurality of support members 402 can be interconnected to form a larger wall structure. As with any of the embodiments described above, the support members 402 can be used to support display panels (such as, but not limited to, cover members 410), facades, or other aesthetic components. As will be described in greater detail below, any of the support members 402 can have recesses, cuts, openings, weight relief features, or other similar features formed therein to reduce the weight of the support members without unacceptably compromising the stiffness of the support members.
[0120] Additionally, in any embodiments, any number of connector members 406 can be positioned on or supported by one or more of the side surfaces 402c of the support member 402 so that the support members 402 can be interconnected in a lateral direction as well to provide removable connections between a plurality of laterally arranged wall modules 400. For example, openings can be formed in the side portions 402c of any of the support members 402, wherein the connector members 406 can be slidably or otherwise removably supported within the openings. When it is desired to interconnect one or more wall modules 400, one or more connector members 406 can be inserted within the openings formed in an upper surface, lower surface, and/or either of the side surfaces of the support member 402, to interconnect two or more wall modules.
[0121] As described above, in any embodiments, the connector members 406 can be removably supported within openings 408 or otherwise formed in the support member 402. Additionally or alternatively, one or more of the connector members 406 can be non-removably supported by the support member 402, or can be integrally formed with the support member 402. Additionally, any embodiments of the wall module 400 wherein the connector members 406 are removably supported by the support member 402, the wall modules 400 can be configured such that the connector members 406 are inhibited from sliding out of the openings formed in the support member 402. This can be accomplished using any number of suitable features, including without limitation hook and loop fasteners, detents and complementary protrusions (depressable or otherwise), magnets, or any combination of the foregoing.
[0122] With reference to
[0123] Additionally, as illustrated in
[0124] In some embodiments, the fasteners 412 can be threadably received within threaded openings formed in the support member 402. Alternatively, as illustrated in
[0125] In some embodiments, as shown most clearly in
[0126]
[0127]
[0128] Additionally, in some embodiments, one or more floor support members 456 can be used to support the wall structures 450 in a vertical position or orientation, or at any suitable angular orientation. In some embodiments, the floor support members 456 can engage or attach to the support members 402 of any of the wall modules to provide a stable connection to the wall module. The floor support members 456 can have a base portion 458 that can be wider than a width of the wall modules, and can have a vertical portion (not shown) that can overlap and/or engage with the support members 402 and/or panels.
[0129]
[0130] In any embodiments, the wall modules 500 in any of
[0131] The wall module 500 can have a support member 502, one or more connector members 506, and one or more cover members 510 (also referred to herein as panels or panel members) supported by the support member 502. The connector members 506 can be configured to be supported by the support member 502 on an upper surface or portion 502a of the support member 502. Any number of connector members 506 can be used, depending on the size of the wall module, and the size and/or number of connector members 506 can be used. For example, the wall module embodiment 500 illustrated in
[0132] The connector members 506 can be configured to be received within complementary sized openings 508 formed in or positioned at a lower edge 502b of the support member 502 so that a plurality of support members 502 can be interconnected to form a larger wall structure. As with any of the embodiments described above, the support members 502 can be used to support display panels (such as, but not limited to, cover members 510), facades, or other aesthetic components. As will be described in greater detail below, any of the support members 502 can have recesses, cuts, openings, weight relief features, or other similar features formed therein to reduce the weight of the support members without unacceptably compromising the stiffness of the support members.
[0133] Additionally, in any embodiments, any number of connector members 506 can be positioned on or supported by one or more of the side surfaces 502c of the support member 502 so that the support members 502 can be interconnected in a lateral direction as well to provide removable connections between a plurality of laterally arranged wall modules 500. For example, openings can be formed in the side portions 502c of any of the support members 502, wherein the connector members 506 can be slidably or otherwise removably supported within the openings. When it is desired to interconnect one or more wall modules 500, one or more connector members 506 can be inserted within the openings formed in an upper surface, lower surface, and/or either of the side surfaces of the support member 502, to interconnect two or more wall modules.
[0134] As described above, in any embodiments, the connector members 506 can be removably supported within openings 508 or otherwise formed in the support member 502. Additionally or alternatively, one or more of the connector members 506 can be non-removably supported by the support member 502, or can be integrally formed with the support member 502. Additionally, any embodiments of the wall module 500 wherein the connector members 506 are removably supported by the support member 502, the wall modules 500 can be configured such that the connector members 506 are inhibited from sliding out of the openings formed in the support member 502. This can be accomplished using any number of suitable features, including without limitation hook and loop fasteners, detents and complementary protrusions (depressable or otherwise), magnets, or any combination of the foregoing.
[0135] In some embodiments, the support member 502 can have an upper or first support element 503 positioned at an upper or first end of the module 500 and a lower or second support element 504 positioned at a lower or second end of the module 500. In some embodiments, the first support element 503 and the second support element 504 can be spaced apart from one another supported vertically by one or more struts 509 (also referred to herein as vertical support element, or member). In some embodiments, two struts 509 can be interconnected and used to support the first and second support elements 503, 504. The struts 509 can be positioned between the first support element 503 and the second support element 504 to provide vertical stability to the support member 502. Such vertical supports can be bolted to, integrally formed with, or otherwise supported by the first support element 503 and the second support element 504. For example, in some embodiments, the vertical support can have end portions positionable within or adjacent to recesses formed in the first support element 503 and/or the second support element 504. In any embodiments disclosed herein, any portion or any members of the support member (including, without limitation, the struts) can have recesses, cuts, openings, weight relief features, or other similar features formed therein to reduce the weight of the support members without unacceptably compromising the stiffness of the support members.
[0136] Additionally, as illustrated in
[0137] In any embodiments disclosed herein, the panels can be configured to have continuous surfaces, free of any openings therein such that the appearance of the panels or the skins or veneers attached thereto will be continuous and uninterrupted. This may improve the aesthetic quality and appearance of the wall modules and provide a more realistic looking appearance to the scene portrayed by the plurality of wall modules. The fastening mechanisms used to attach the panels to the support members can be configured to engage one or more side surfaces of the panels so that the appearance of the front of the panels will not be interrupted by fasteners or openings for the fasteners. Further, the panels and wall modules can be configured such that the panels can be removable from the support member even when the wall module is surrounded or joined on one or more sides thereof with other wall modules. For example, in any embodiments disclosed herein, the wall module can have one or more clips configured to engage and support the panel members. The clips can be, for example, metal, fiberglass, or plastic clips configured to be deflectable so that, when deflected, the panel can be removed from the support member and, when relaxed, are configured to engage the panel member and support the panel member in the desired position.
[0138] Additionally, one or more magnets can be supported within or on the surface of the panel member. The magnets can be configured to removably attach the panels to the support member sufficiently, while permitting a user to remove the panels by applying a force to the panel in a direction opposite to the direction of attraction of the magnetic force. The stage operator could use a suction cup, another magnet, or other object to allow the operator to pull the panel away from the support member.
[0139] Any of the wall module embodiments disclosed herein can be configured to have up to and including four panel surfaces that can be supported by a single support member. For example, a wall module can support a first panel member on a first side of the support member, and a second panel member on a second side of the support member. The first panel member can have a first side with a first skin, veneer, material, or appearance, a second side with a second skin, veneer, material, or appearance. The wall module, which can be any wall module embodiment disclosed herein, can be configured such that the panel member is reversible, wherein a stage operator can selectively display either the first side or the second side of the panel member, depending on the scene that is desired to be displayed. Similarly, the wall module can be configured such that the second panel member can have a first side with a first skin, veneer, material, or appearance, a second side with a second skin, veneer, material, or appearance, also reversible. Again, in this configuration, the wall module can be configured to display any one of four panel surfaces such that the wall module can display any one of four different appearances.
[0140] In some embodiments, with reference to
[0141] Further, in some embodiments, the struts 509 can have tabs or protrusions 511 (also referred to herein as latches) on a surface thereof, the tabs of protrusions 511 being configured to fit within openings 513 formed in the panels 510. In this arrangement, a user can lift and place a panel against the support member 502 so that the tabs 511 pass through the openings 513 formed in the panels. Once in this position, the tabs 511 can support the panels 510 in the vertical direction. The fasteners 512 can then be easily inserted through the panels 510 into the support members 502 to secure the panels to the support members. The length of the tabs 511 can be equal to a thickness of the panels 510. Finally, openings 514 can also be formed in the panels 510, the openings 514 providing handles or openings for the user's hands or fingers to pass through when handling the panels 510. In some embodiments, the support member can have one or more tabs configured to support the panels.
[0142] In some embodiments, recesses 505 can be formed in the front face 502d and rear face 502e of the support member 502 (either or both of the first support element 503 and the second support element 504) so that the panels 510 can be recessed relative to an outside surface of the support member 502. For example, in some embodiments, the recess can have a thickness approximately equal to a thickness of any panel member that may be supported by the support member 502.
[0143]
[0144]
[0145]
[0146]
[0147] Additionally, in some embodiments, one or more floor support members 556 can be used to support the wall structures 550 in a vertical position or orientation, or at any suitable angular orientation. In some embodiments, the floor support members 556 can engage or attach to the support members 502 of any of the wall modules to provide a stable connection to the wall module. The floor support members 556 can have a base portion 558 that can be wider than a width of the wall modules, and can have a vertical portion (not shown) that can overlap and/or engage with the support members 502. The vertical portions may form a slot in which the wall structures 550 may rest. In addition or instead, the floor support members 556 may be affixed to the wall structures 550 using bolts, screws, rivets, and/or otherwise
[0148] Further, any wall module embodiments or wall structure embodiments disclosed herein can be configured to support one or more casters, bi-directional rollers, or wheels (collectively referred to as a wheel or wheels) for portability of the wall module or wall structure. For example and without limitation, one or more wheels can be positioned at a bottom end of the wall module 500 or the wall structure 550. The one or more wheels can be used to roll the wall module or wall structure in any desired direction. The one or more wheels can be removably or non-removably supported by the wall modules or wall structures, or by the support member of any of the wall modules.
[0149] For example and without limitation, with reference to
[0150] In any embodiments, the one or more wheels can be configured to be used in conjunction with the floor support members (such as, without limitation, the floor support members 556) such that the wall structures can be stabilized by the floor support members when the wall structure is desired to be stationary, and such that the wall structures can be rolled on the one or more wheels when the wall structure is desired to be moved. Further, in any embodiments disclosed herein, one or more sliders can be used in addition to or in the alternative to any of the wall modules or wall structures.
[0151] With reference to
[0152]
[0153] The wall module 5300 can have a support member 5302, one or more connector members 5306, and one or more cover members 5310 (also referred to herein as panels or panel members) supported by the support member 5302. The support member 5302 and the connector members may be integrally formed as a single component. The connector members 5306 can be configured to be supported by the support member 5302 on an upper surface or portion 5302a of the support member 5302. A given support member 5302 (including its connector members) may optionally be hollow or may be solid. A given connector member may have an orifice and passageway 5307 via which cables, conduit, piping, and/or poles may be routed. For example, the cables may be electrical cables, the piping may be for liquids, and the poles may be configured to support a roof member, such as a tarp, over one or more wall modules (e.g., over wall modules assembled to form a two, three, or four walled room or stall). Any number of connector members 5306 can be used, depending on the size of the wall module, and the size and/or number of connector members 5306 can be used. For example, the wall module embodiment 5300 illustrated in
[0154] The connector members 5306 may optionally have tapered walls 5309 with a flat or domed square or rectangular top surface 5311 and/or bottom surface or orifice to thereby facilitate the engagement of male and female connector members or support members. For example, the connector members 5306 may be in the form of a square based pyramid with a truncated top. Other shapes, such as a truncated or non-truncated cone or triangular based pyramid or other pyramidal frustum may be used for one or more of the connector members.
[0155] The connector members 5306 can be configured to be received within complementary sized openings 5308 formed in or positioned at a lower edge 5302 of the support member 5302 so that a plurality of support members 5302 can be interconnected to form a larger wall structure. In embodiments where the connector members 5306 of a support member are hollow, a support member can be used as either male support member or as a female support member, depending on whether the support member is installed so that its connector member protrusions are extending from the wall module 5300 (to be used as a male) or are extending into the interior of the wall module 5300 (to be used as a female connector member configured to receive a male connector member).
[0156] As with any of the embodiments described above, the support members 5302 can be used to support display panels (such as, but not limited to, cover members 5310), facades, or other aesthetic components. Further, any of the support members 5302 can have recesses, cuts, openings, weight relief features, or other similar features formed therein to reduce the weight of the support members without unacceptably compromising the stiffness of the support members.
[0157] Additionally, in any embodiments, any number of connector members 5306 can be positioned on or supported by one or more of the side surfaces 5302c of the support member 5302 so that the support members 5302 can be interconnected in a lateral direction as well to provide removable connections between a plurality of laterally arranged wall modules 5300. For example, openings can be formed in the side portions 5302c of any of the support members 5302, wherein the connector members 5306 can be slidably or otherwise removably supported within the openings. When it is desired to interconnect one or more wall modules 5300, one or more connector members 5306 can be inserted within the openings formed in an upper surface, lower surface, and/or either of the side surfaces of the support member 5302, to interconnect two or more wall modules. As noted above, the openings may be formed and defined by hollow connector members 5306 positioned to face the interior of the wall 5300. Advantageously, an assembled wall unit 5300 may be disassembled, and where the connector members 5306 are hollow, the support members 5302 may be stacked one on top of the other in nested fashion, where a given connector member of a support member is inserted into the bottom opening of a corresponding connector member of second support member and at least a portion of the support member nests within the second support member. The two or more of the support members, including the connector members 5306, may have the same configuration and dimensions and may be manufactured using the same mold or other fabrication machining.
[0158] With reference to
[0159] Additionally, as illustrated in
[0160] In some embodiments, the fasteners 5312 can be threadably received within threaded openings formed in the support member 5302 (where the threaded openings may be provided via a threaded metal insert). Alternatively, as illustrated in
[0161]
[0162]
[0163] There is disclosed in the above description and the drawings, an improved system and method for constructing a stage which overcomes the disadvantages associated with the prior art. However, it will be apparent that variations and modifications of the disclosed embodiments can be made without departing from the principles of the present disclosure. The presentation of the preferred embodiments herein is offered by way of example only and not limitation, with a true scope and spirit of the disclosure being indicated by the following claims.
[0164] Additionally, in any embodiments disclosed herein, the wall modules can be configured to support and include water and gas conduit(s), piping and/or fixtures to enable the passage of fluids and/or gases through the wall modules. Such conduit or fixtures can be configured, for example, to supply gas or fluids to sinks, showers, bathtubs, faucets, fountains, any water features, fireplaces or other flame sources, or any combination of the foregoing, that can also be positioned on, in, or otherwise supported by the wall modules. For example, the conduit can be configured to removably pass through openings or channels in the wall modules, or can be integrated directly into the wall modules and have sealable connections (e.g., quick release connections) between the wall modules so that the conduit can be quickly interconnected when the wall modules are interconnected.
[0165] Additionally, any embodiments disclosed herein can also support electrical conduit, lighting, or other electrical fixtures. As with the plumbing or gas conduit, the wall modules can have electrical connections at the interfaces of the wall modules for quick connection. Or, in addition or instead, the wall modules can be configured such that the electrical conduit can be passed through openings, passages, or through or over other features positioned about the wall modules to permit the electrical conduit to be quickly and easily advanced through the wall modules. Lights and other electrical features can be positioned about the wall modules in any desired positions. Spuds or other metal fasteners can be positioned about the wall modules for supporting lights, electrical conduit or other similar components. Optionally, the wall modules can have one or more stubs on an upper surface (or other surface) therefor to support lights. For example, the lights may be equipped with clamps or the like which may be clamped on to or otherwise removably attached to the stubs. The lights may include a cylindrical mount or other mount that mates with a stub having a receiving/mating configuration (e.g., a cylindrical opening configured to receive the cylindrical mount). The lights can be used for decoration purposes or can be used to illuminate the wall modules and/or a space defined by the wall modules. For example, the lights may be used to illuminate actors and/or props positioned in a set defined in whole or in part by one or more wall modules.
[0166] Although the various embodiments were disclosed herein as being full size or scale, any embodiments disclosed herein can be made or formed at any desired height or size. For example and without limitation, scaled models or toy versions of any of the embodiments disclosed herein can be made having any combination of the features disclosed herein. Such scaled models can be useful for mockups, demonstrations, or simply as toys. The scaled models can be from approximately 1/10th size, or approximately 1/12th sized scaled models, and can be made from any suitable materials such as plastic, wood, metal, or any combination of the foregoing. Although the foregoing discussion may, for purposes of illustration, discuss various embodiments in the context of stages or sets, the use of such embodiments are not so limited. For example, certain embodiments may be utilized as temporary structures, emergency structures, tradeshow structures, etc.
[0167] Features, materials, characteristics, or groups described in conjunction with a particular aspect, embodiment, or example are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, can be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The protection is not restricted to the details of any foregoing embodiments. The protection extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
[0168] While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of protection. Indeed, the novel methods and systems described herein can be embodied in a variety of other forms. Furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein can be made. Those skilled in the art will appreciate that in some embodiments, the actual steps taken in the processes illustrated and/or disclosed can differ from those shown in the figures. Depending on the embodiment, certain of the steps described above can be removed, others can be added. Furthermore, the features and attributes of the specific embodiments disclosed above can be combined in different ways to form additional embodiments, all of which fall within the scope of the present disclosure.
[0169] Although the present disclosure includes certain embodiments, examples and applications, it will be understood by those skilled in the art that the present disclosure extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses and obvious modifications and equivalents thereof, including embodiments which do not provide all of the features and advantages set forth herein. Accordingly, the scope of the present disclosure is not intended to be limited by the specific disclosures of preferred embodiments herein, and may be defined by claims as presented herein or as presented in the future.