Contaminant monitoring and air filtration system
10422727 ยท 2019-09-24
Inventors
Cpc classification
F24F2110/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/0071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F24F1/0071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Devices, methods and systems for monitoring, sampling, and filtering or sanitizing the air of an environment are provided. Devices and methods including air filtering units with smart features including connectivity and reporting features are provided wherein a unit is provided to communicate with a system. Based on detected values related to air contamination and particulates entrained in the air, the system and methods are capable of performing various functions including reporting and remediation functions.
Claims
1. A method for analyzing and filtering air in a hospital or a healthcare related facility, the method comprising the steps of: providing an air-monitoring unit in each of a plurality of rooms, each air-monitoring unit comprising at least one filter, an air sampling device, an airflow path, and a microprocessor; drawing air through the airflow path of each of the air-monitoring units; determining a particulate count of the air entering each of the air-monitoring units, the particulate count comprising at least one of bacteria, pollutants, viruses, dust and dander; comparing the particulate count to a predetermined set of stored values, the stored values comprising at least one of particulate type and particulate quantity; transmitting data related to the particulate count to at least one of a local server and a remote server for at least one of storage and further processing; identifying one of the plurality of rooms that comprises the highest level of particulate count; providing a portable air filtration system; moving the portable air filtration system into the room identified as comprising the highest level of particulate count; and adjusting an operating parameter of the portable air filtration system provided in the room identified as comprising the highest particulate count.
2. The method of claim 1, wherein adjusting the at least one operating parameter comprises a step of increasing or decreasing the speed of an air-intake fan.
3. The method of claim 1, wherein adjusting the at least one operating parameter comprises a step of increasing or decreasing an air-sampling rate.
4. The method of claim 1, further comprising a step of providing an indication to a user of the results of the comparing step.
5. The method of claim 4, wherein the indication comprises written instructions provided on a graphical user-interface.
6. The method of claim 1, wherein data related to the particulate count is electronically transmitted to a remote observer.
7. The method of claim 1, further comprising a forecasting step wherein data related to the particulate count is compared with pre-existing data related to historical data or models, and based on the comparison providing an indication to a user related to potential propagation of the contamination.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(9) To assist in the understanding of the present disclosure the following list of components and associated numbering found in the drawings is provided herein:
(10) TABLE-US-00001 Table of Components Component # portable air filtration system 10 cabinet 11 power cord 12 speed control device 13 inlet arrows 14 exhaust vent 15 outlet arrows 16 handle 18 wheels 19 wall-mounted air filtration system 20 cabinet 21 power cord 22 speed control device 23 inlet arrows 24 exhaust vent 25 outlet arrows 26 electrical outlet 27 ceiling-mounted air filtration system 30 cabinet 31 power cord 32 speed control device 33 inlet arrows 34 exhaust vent 35 outlet arrows 36 electrical outlet 37 corner-mounted air filtration system 40 cabinet 41 power cord 42 speed control device 43 inlet arrows 44 exhaust vent 45 outlet arrows 46 electrical outlet 47 blower 51 air intake area 52 plurality of filters 53 inlet filter 54 pre-filter 55 final filter 56 air sampling device 58 microprocessor 59 sound absorption material 60 electrical power 61 hosted server 62 communications network 64 indicator lights 65 communications channel 66 door lock 67 users 68 air sampling device 69 rooms 70-77 hallway 78
DETAILED DESCRIPTION
(11) Referring now to the Figures, in which like reference numerals refer to structurally and/or functionally similar elements thereof,
(12) Although various embodiments provided herein generally depict an airflow path wherein air is drawn into air filtration system 10 at a bottom portion of the system, it will be recognized that various alternative arrangements are also contemplated. For example, various embodiments of the present invention contemplate an air filtration system 10 wherein air is drawn in through bottom, side, top, front, and/or rear portions of the device as may be desired or required based on size, configuration, and intended use of the device, for example.
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(16) In another embodiment, any of the air filtration systems 10/20/30/40 may be positioned in an elevator, wall, ceiling, or corner mounted, or free standing. Alternatively, the air filtration unit can be mounted on the top, bottom, or side of the elevator cab, space permitting, with the appropriate ducting to draw air into the unit and return it to the interior of the elevator cab.
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(18) Inlet filter 54 is the first of the plurality of filters 53. Inlet filter 54 is a biostatic filter that inhibits the growth of fungi and bacteria and helps control microbial odors. In one embodiment, inlet filter 54 is a Flanders NaturalAire Biostatic MERV 3 (Minimum-Efficiency Reporting Value) filter, or its equivalent, and measures approximately 15 inches24 inches by 1 inch. Air intake area 52 may be lined with copper or its alloys (brasses, bronzes, cupronickel, copper-nickel-zinc, and others) or silver. These natural antimicrobial materials have intrinsic properties to destroy a wide range of microorganisms. These and other antimicrobial coatings, such as organosilane coatings, can help to mitigate surface contamination within portable air filtration system 10.
(19) Pre-filter 55 is the next of the plurality of filters 53. Pre-filter 55 has a high dust holding capacity. In one embodiment, pre-filter 55 is a Flanders Pleat 40 LPD (Low Pressure Drop) MERV 8 filter, or its equivalent, and measures approximately 15 inches24 inches by 7 inches, having approximately 22.3 square feet of filter area.
(20) Final filter 56 is the last of the plurality of filters 53. Final filter 56 is a HEPA (High-Efficiency Particulate Air) filter. In one embodiment, final filter 56 is an American Air Filter MEGAcel I, or its equivalent, that removes 99.99% of 0.3 micron particles, and measures approximately 12 inches24 inches11.5 inches.
(21) In another embodiment, ultraviolet germicidal irradiation (UVGI) may also be incorporated into air filtration systems 10/20/30/40. UVGI has a deadly effect on micro-organisms, such as pathogens, viruses, and molds. An ultraviolet light source may be introduced into the air flow path before or after inlet filter 54, or before or after pre-filter 55, or before or after final filter 56.
(22) Blower 51 in one embodiment comprises a FASCO 115V 60 Hz 7.8 FLA (Full Load Amp) 1750 RPM with dual eight inch direct drive blowers that deliver 1,000 cubic feet per minute (CFM) at the air intake area 52 at the bottom of cabinet 11 with a vertical cleaned air discharge. In this embodiment, blower 51 is located past the plurality of filters 53 and is thus not in the contaminated air stream. Sound absorption material 60 lines the inside of the upper portion of cabinet 11. The sound from the blower 51 is mitigated through a combination of the sound absorption material 60 and by controlling the speed of the airflow and volume of air. The air is pulled in and exhausted through exhaust vent 15 that is also sized to mitigate sound propagation.
(23) In one embodiment, portable air filtration system 10 comprises a real time air sampling device 58 located in the air intake area in the bottom of cabinet 11. Real time air sampling device 58 determines concentration levels of particulates in the air in the room and sends the particle count to a microprocessor 59. If the particle count exceeds a set point microprocessor 59 will send signals to increase the speed of blower 51. When the particle count falls below the set point microprocessor 59 will send signals to reduce the speed of blower 51. Air sampling device 58 is typically an air sampling pump, such as the Oberon IC Sentinel, but other methods for measuring particulates, such as color diffusion, dosimeter, and detector tubes may also be used for active sampling. Microprocessor 59 may include volatile memory and non-volatile memory upon which firmware may be stored. Software updates and operating parameter changes may be received over communications network 64 and stored.
(24) In one embodiment, air-sampling device 58 comprises a biological analyzer that utilizes fluorescence to analyze biological particles in aerosolisation. Air-sampling devices may comprise various other particulate monitoring means as known to one of skill in the art. Biological cells typically contain fluorescent molecules, e.g., flavins, amino acids, and nicotinamide adenine nucleotides, etc., and thus emit fluorescent signals when exposed to excitation energy within a range of excitation frequencies. The particular wavelengths found in the induced fluorescence can provide information to help reveal the identity and/or class of particles that are present in the particle sample. U.S. Pat. No. 7,531,363 to Cole et al., which is hereby incorporated by reference in its entirety, discloses an analyzer for bio-particles that can collect and concentrate particles on a sample collection surface and induce fluorescence in the particles and detect and analyze the excitation frequencies. Information obtained by the unit can be networked and processed to produce reports or alarms. Embodiments of the present invention contemplate providing such features.
(25) In another embodiment, air filtration systems 10/20/30/40 may be a larger unit having two blowers 51. Blowers 51 in this embodiment are two FASCO 115V 60 Hz HP at 1075 RPM with dual ten inch direct drive blowers that deliver 2,000 cubic feet per minute (CFM) vertical cleaned air discharge. In this embodiment, inlet filter 54 is a Flanders NaturalAire Biostatic MERV 3 (Minimum-Efficiency Reporting Value) filter, or its equivalent, and measures approximately 24 inches48 inches by 1 inch. The pre-filter 55 is four Flanders Pleat 40 LPD (Low Pressure Drop) MERV 8 filter, or its equivalent, each measuring approximately 15 inches24 inches by 7 inches, each having approximately 22.3 square feet of filter area. The final filter 56 is two American Air Filter MEGAcel I, or their equivalents, that removes 99.99% of 0.3 micron particles, and each measures approximately 24 inches24 inches11.5 inches.
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(27) In various embodiments, the microprocessor 59 communicates (i.e. sends and/or receives) collected data to and from a remote hosted server 62 via any appropriate communications network 64, such as a network using an RF router to supply information over an Internet communication system. The communication network may be any combination of circuit switched, packet switched, analog, digital, wired, and wireless communication equipment and infrastructure suitable for transmitting signals to the hosted server 62. The communication network 64 therefore may include one or more of the following: intranet, the Internet, a cellular communication system, a wireless data system, a public switched telephone network, a private telephone network, a satellite communication system or point-to-point microwave system. Depending on the particular communication network utilized, microprocessor 59 may send signals in accordance with a wireless application protocol, FCC 802.11 standards, a proprietary protocol, Bluetooth, or other types of communication protocols.
(28) In various embodiments, the microprocessor 59 provides an alarm or other indication of high concentration levels of particulates sensed in the room. This alarm can be sent electronically as an email, a text message, etc. over communication network 64, and may be displayed to a user in visual form on a screen or monitor of a computer (including smartphones), or provided as an audio alert (or other). The alarm or indication can also manifest itself in indicator lights 65 (red for danger, yellow for caution, green for acceptable levels of particulate, and blue for clean, or any other suitable color scheme) on the air-monitoring unit and/or sending a signal over communications channel 66 to perform a function. Such functions include, but are not limited to sending a signal to a door lock 67 to effectuate locking the door(s) to the room automatically until a safe level of particulates is achieved. Communications channel 66 may be any wired or wireless communication channel suitable for this purpose. Hosted server 62 may sync up with a user 68, such as a hospital system, a regulatory body or agency such as the Joint Commission on Accreditation of Healthcare Organizations (JCAHO), to keep up to date on regulatory guidelines, standards, and applicable laws, and to report compliance to such entities. Users 68 typically utilize computers, tablets, or other mobile smart devices to access hosted server 62. Hosted server 62 may also sync up with these devices to send alerts, alarms, reports, etc. Those computers typically will include at least an output device, such as a video monitor or display, and an input device, such as a keyboard or computer mouse. Hosted server 62 may also sync up with a user 68, such as an owner or operator, to determine internal parameters and requirements for air quality, environmental control guidelines, etc. Hosted server 62 may also send preventative maintenance alarms for all hardware components (e.g., filter changing, blower maintenance, etc.) and software (e.g., software updates available, regulatory guideline changes, etc.). Software updates and changes to operating parameters (particulate levels that define the red/yellow/green alarm indicators, the fan speeds required for each level, etc.) may be downloaded from the hosted server 62 to each air-monitoring unit provided in the system via communication network 64. Data gathered by hosted server 62 can be used to generate reports to be provided to regulatory agencies as well as to internal operations departments to confirm that the relevant spaces and air quality in those spaces has been cleaned.
(29) An example of a suitable wireless link between microprocessor 59 and hosted server 62 is a wireless Internet link provided through a cellular service provider. The data message signals are routed to the hosted server 62 based on an IP address. The hosted server 62 deciphers the incoming signals to extract the appropriate data. The hosted server 62 can determine if an air-monitoring unit has been functioning properly or not. The hosted server 62 can receive reports on speed levels and vary the speed of the blower 51 for air cleaning purposes. With information received from the air sampling device 58, hosted server 62 can determine the effectiveness of air filtration systems and air-monitoring units through readouts and reporting of graphs, such as showing minute-by-minute particulate levels sensed. This info can be sent to over communication network 64. Users 68 can also access hosted server 62 over communication network 64 to constantly monitor air-monitoring units. Users 68 typically will not, however, through use of appropriate security software, be allowed to monitor data collected on other air-monitoring units which may reside upon hosted server 62 to which they are not associated. The user interface could, but need not be, a web browser application running on a computer connected to the hosted server 62 through the Internet within the communication network 64. By designating the appropriate IP address, a user can access the hosted server 62 and view minute-by-minute operational parameters of an air-monitoring unit or device associated with the system. Additional security and authentication mechanisms may also be utilized in some circumstances.
(30) Microprocessor 59 may use collected data and/or data received from hosted server 62 to adjust operating parameters of one or more air-monitoring devices. These operating parameters can be communicated in a binary or analog fashion and could include such actions as simply turning on or off power to air-monitoring devices, or be more sophisticated and include sending actual operating instructions to air-monitoring devices, utilizing wired and/or over the air techniques and/or protocols.
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(32) In another embodiment, air monitoring unit 10 is mounted onto a robot or mobile unit that is capable of transporting an air monitoring unit 10 or air-filtration features from room-to-room utilizing GPS or other location based technologies. Based on commands received from hosted server 62 in response to readings received from the various air-sampling devices 69, air filtration system 10 can be directed to travel to one of the rooms 70-77 or the location in hallway 78 with the most critical particulate readings.
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(34) In the depicted embodiment, a predictive analysis step 112 is provided wherein data from the air monitoring unit is analyzed to determine a level of risk of spreading or migration of detected particulates and a predicted path or extent of such risk. The results of the predictive analysis step 112 are provided to a user through at least one of a visual and an aural output as may be provided by a computer, for example. In various embodiments, the predictive analysis step 112 comprises a step of comparing collected data from the air-monitoring unit with historical data or models to provide a prediction or forecast of potential further contamination. Such data or models may be from external sources, and/or may be built by the local system as data is stored and analyzed over time. In the latter circumstance, the data or models may be tailored for the particular environment and physical layout of the space in question, thus enhancing the accuracy and predictive power of the method. The depicted method further comprises outputting data to a user at step 114. Data output step 114 may comprise any number of formats including, for example, displaying written information on a monitor of a computing device (including smartphones), activating indicia such as lighting elements on or in connection with an air-monitoring unit, performing automated functions such as locking or closing doors, and various other outputs. Additionally, methods of the present disclosure contemplate providing a reporting step 116 wherein data (e.g. raw data) is transmitted from the system directly to a database for storage or transmission. Data may be automatically transmitted, for example, to a regulatory compliance agency in order to comply with sanitization requirements such as may be imposed upon healthcare facilities. After the data reporting step 116, a loop is provided wherein continuous monitoring is providing and with each loop beginning at step 104. The loop may be deactivated, or may be adjusted such that sampling rate is either increased or decreased. In situations wherein particulates are encountered, the method 100 may be modified such that air sampling is performed at higher frequencies.
(35) Although