Sink drain with integrated trap and removable lower cover
10422114 ยท 2019-09-24
Assignee
Inventors
Cpc classification
E03C1/22
FIXED CONSTRUCTIONS
E03C1/1222
FIXED CONSTRUCTIONS
E03C1/30
FIXED CONSTRUCTIONS
E03C1/29
FIXED CONSTRUCTIONS
E03C1/282
FIXED CONSTRUCTIONS
International classification
E03C1/282
FIXED CONSTRUCTIONS
E03C1/22
FIXED CONSTRUCTIONS
E03C1/29
FIXED CONSTRUCTIONS
Abstract
A drain assembly for a sink has an abutment surface (14) for abutting an underside of the sink around the drain aperture, and a first wall portion (16) circumscribing an upper drain volume (18). A down-flow conduit (20) and an up-flow conduit (24) are delineated by a second and third wall portions (22, 26), one of which has an edge defining a lip (28) between the down-flow conduit (20) and up-flow conduit (24). An outlet (30) is connected to up-flow conduit (24). A removable lower cover (32) attaches to the wall portions so as to complete a flow path from the down-flow conduit (20) to the up-flow conduit (24) so as to form a trap. At least the first, second and third wall portions (16, 22, 26) and the outlet (30) are integrally formed as a unitary body, most preferably by an injection molding process.
Claims
1. A monolithic drain apparatus for connection to a drain aperture of a sink, the drain apparatus comprising: a drain receptacle including a top opening adapted to align with the drain aperture of the sink, the top opening having a first diameter (D.sub.t) defining a first cross sectional area, a bottom opening enabling fluid to drain from said drain receptacle, said bottom opening having a second diameter (D.sub.b) defining a second cross-sectional area, said drain receptacle defining a drain volume (V.sub.drain); a drain apparatus housing connected to said drain receptacle, including: a down-flow conduit extending from said drain receptacle in alignment with said bottom opening and having a down-flow conduit circumference, said down-flow conduit defining a down-flow-path in fluid communication with said drain volume; and an up-flow conduit, extending alongside said down-flow conduit and defining an up-flow-path; and a partition separating said down-flow conduit from said up-flow conduit; an outlet drain pipe extending from said drain apparatus housing at a terminus of said up-flow conduit and defining an outlet-flow-path in fluid communication with said up-flow-path; and a reversibly removable lower cover configured to sealingly engage said drain apparatus housing, so as to complete a sealed flow path from said drain volume, via said down-flow-path, to said up-flow-path conduit and said outlet-flow-path, wherein a height differential (h.sub.d) between a bottom of an interior wall of said outlet drain pipe and a bottom edge of said partition defines a gas trap, with h.sub.d being greater than 0, wherein a cross-sectional area of said down-flow conduit is at least 80% of said second cross-sectional area along the entire length of said down-flow conduit, wherein said drain receptacle, said drain apparatus housing including said partition, and said outlet drain pipe, are monolithic, wherein a portion of said outlet drain pipe is disposed above said bottom opening of said drain receptacle by a height h.sub.o, wherein h.sub.o is greater than 0, and wherein said removable lower cover is offset relative to said drain receptacle, and wherein a total height (h.sub.total) of said drain apparatus, including said reversibly removable lower cover, is at most 20 cm.
2. The monolithic drain apparatus of claim 1, wherein a wall portion of said drain receptacle is a cylinder, and wherein said portion of said outlet drain pipe is disposed above a bottom of said cylinder, by a height h.sub.oc, wherein h.sub.oc is greater than 0.
3. The monolithic drain apparatus of claim 2, wherein a height of said cylinder is at least 4 cm.
4. The monolithic drain apparatus of claim 1, wherein said drain receptacle has a depth (h.sub.r) in the range of 4-10 cm.
5. The monolithic drain apparatus of claim 1, wherein h.sub.o is within a range of 1-7 cm.
6. The monolithic drain apparatus of claim 1, wherein, above said bottom edge of said partition said partition completely seals between said up-flow-path and said down-flow-path.
7. The monolithic drain apparatus of claim 1, wherein a length of said offset (L.sub.offset) is within a range of 1-4 cm.
8. The monolithic drain apparatus of claim 1, further comprising an abutment surface, circumscribing said top opening of said drain receptacle, adapted to abut a surface of the sink surrounding the drain aperture.
9. The monolithic drain apparatus of claim 1, further comprising an inlet defining an inlet-flow-path, said inlet-flow-path being in fluid communication with said down-flow-path, said inlet being disposed at least partially above said trap and being monolithic with said drain apparatus housing.
10. The monolithic drain apparatus of claim 1, wherein a total height (h.sub.total) of said drain apparatus, including said reversibly removable lower cover, is within the range of 13 to 18 cm.
11. The monolithic drain apparatus of claim 1, wherein a diameter of said top opening of said drain receptacle is in a range of 7-15 cm.
12. The monolithic drain apparatus of claim 1, wherein said removable lower cover has a depth (h.sub.c) so as to increase said total height of the apparatus by 1-5 cm.
13. A monolithic drain apparatus for connection to a drain aperture of a sink, the drain apparatus comprising: a drain receptacle including a top opening adapted to align with the drain aperture of the sink, the top opening having a first diameter (D.sub.t) defining a first cross sectional area, a bottom opening enabling fluid to drain from said drain receptacle, said bottom opening having a second diameter (D.sub.b) defining a second cross-sectional area, said drain receptacle defining a drain volume (V.sub.drain); a drain apparatus housing connected to said drain receptacle, including: a down-flow conduit extending from said drain receptacle in alignment with said bottom opening and having a down-flow conduit circumference, said down-flow conduit defining a down-flow-path in fluid communication with said drain volume; and an up-flow conduit, extending alongside said down-flow conduit and defining an up-flow-path; and a partition separating said down-flow conduit from said up-flow conduit; an outlet drain pipe extending from said drain apparatus housing at a terminus of said up-flow conduit and defining an outlet-flow-path in fluid communication with said up-flow-path; and a reversibly removable lower cover configured to sealingly engage said drain apparatus housing, so as to complete a sealed flow path from said drain volume, via said down-flow-path, to said up-flow-path conduit and said outlet-flow-path, wherein a height differential (h.sub.d) between a bottom of an interior wall of said outlet drain pipe and a bottom edge of said partition defines a gas trap, with h.sub.d being greater than 0, wherein a cross-sectional area of said down-flow conduit is at least 80% of said second cross-sectional area along the entire length of said down-flow conduit, wherein said drain receptacle, said drain apparatus housing including said partition, and said outlet drain pipe, are monolithic, wherein a portion of said outlet drain pipe is disposed above said bottom opening of said drain receptacle by a height h.sub.o, wherein h.sub.o is greater than 0.
14. The monolithic drain apparatus of claim 13, wherein a wall portion of said drain receptacle is a cylinder, and wherein said portion of said outlet drain pipe is disposed above a bottom of said cylinder, by a height h.sub.oc, wherein h.sub.oc is greater than 0.
15. The monolithic drain apparatus of claim 13, wherein said drain receptacle has a depth of at least 4 cm.
16. The monolithic drain apparatus of claim 13, wherein h.sub.o is within a range of 1-7 cm.
17. The monolithic drain apparatus of claim 13, wherein, above said bottom edge of said partition said partition completely seals between said up-flow-path and said down-flow-path.
18. The monolithic drain apparatus of claim 13, wherein a total height (h.sub.total) of said drain apparatus, including said reversibly removable lower cover, is at most 20 cm.
19. The monolithic drain apparatus of claim 13, wherein a total height of said drain apparatus, including said reversibly removable lower cover, is in the range of 13 to 18 cm.
20. The monolithic drain apparatus of claim 13, wherein a total height of said drain apparatus, including said reversibly removable lower cover, is in the range of 14 to 17 cm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is herein described, by way of example only, with reference to the accompanying drawings, wherein:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(26) The present invention is a sink drain apparatus which integrates a gas trap, and optionally also a waste collection volume and a removable lower cover.
(27) The principles and operation of an apparatus according to the present invention may be better understood with reference to the drawings and the accompanying description.
(28) Referring now to the drawings in general terms, and using terminology which will be preserved throughout the description,
(29) In general terms, the apparatus includes an abutment surface 14 for abutting an underside 12 of the sink around the drain aperture, and a first wall portion 16, defining a drain receptacle enclosing an upper drain volume 18, also indicated by V.sub.drain. The first wall portion 16 includes an upper cylindrical portion, terminating at reference numeral 49, and a lower conical or substantially frusto-conical portion. The receptacle has a top opening in alignment with the drain aperture of the sink, and a bottom opening. An annular wall portion 15 connects a wall portion including abutment surface 14 to first wall portion 16 of the drain receptacle, and defines a seat for a sealing element, as shown in
(30) A down-flow conduit 20, delineated at least in part by a second wall portion 22 extends downwards from the first wall portion 16 of the drain receptacle around the bottom opening thereof, and defines a down-flow-path in fluid communication with upper drain volume 18. A cross sectional area of the down-flow conduit is at least 80%, at least 90%, at least 95%, at least 100%, or at least 105% of the cross-sectional area of the bottom opening, along the entire length of the down-flow conduit.
(31) An up-flow conduit 24 is delineated at least in part by a third wall portion, or partition, 26, and defines an up-flow-path, which is parallel to the down-flow-path. Second wall portion 22 (or in some cases third wall portion 26) has an edge defining a lip 28 between down-flow conduit 20 and up-flow conduit 24. An outlet 30 extends from up-flow conduit 24, such that an outlet-flow-path thereof is in fluid communication with the up-flow-path.
(32) A removable lower cover 32 is configured for sealed connection with either or both of second wall portion 22 and third wall portion 26 so as to complete a flow path from down-flow conduit 20, via up-flow conduit 24 to outlet 30, such that a height differential h.sub.d between lip 28 and outlet 30 defines a trap. In some embodiments, the height differential h.sub.d (h.sub.d=outlet height positionlip height position) is at most 8 cm, at most 7 cm, at most 6 cm, at most 5 cm, or at most 4 cm. In some embodiments, the height differential (h.sub.d) is at least 0.5 cm, at least 1 cm, at least 1.5 cm, at least 2 cm, or at least 3 cm. In some embodiments, the height differential (h.sub.d) is within the range of 1 to 8 cm, 2 to 7 cm, 3 to 7 cm, 3.5 to 6 cm, or 3 to 6 cm.
(33) It is a particular feature of certain particularly preferred embodiments of the present invention that at least first wall portion 16, second wall portion 22, third wall portion 26 and outlet 30 are integrally formed as a unitary body, most preferably by an injection molding process. Abutment surface 14 is preferably also integrated with an upper part of the unitary body.
(34) It is another feature of the present invention that an upper portion of outlet 30 is disposed above the bottom opening of the drain receptacle defined by first wall portion 16, such that there is an overlap between a height of the drain receptacle (h.sub.r) and the top height position of the diameter of the outlet pipe, the overlap indicated by h.sub.o in
(35) In some embodiments, the upper portion of outlet 30 is disposed above the bottom edge 49 of the cylindrical portion of the drain receptacle by a height of h.sub.oc. In some embodiments the height h.sub.oc is greater than 0. In some embodiments, h.sub.oc is at least 0.5 cm, at least 1.0 cm, or at least 1.5 cm. In some embodiments, h.sub.oc is within the range of 0.5 to 5 cm, 0.5 to 4 cm, 0.5 to 3 cm, 1 to 5 cm, 1 to 4 cm, 1 to 3 cm, 1.5 to 5 cm, 1.5 to 4 cm, or 1.5 to 3 cm.
(36) By uniting the connection to the underside of the sink together with the trap structure and outlet as a single integral unit, completed by removable lower cover 32, and by creating an overlap of the outlet with the drain receptacle, the apparatus of the present invention typically achieves space-saving compactness, a reduced number of components and a reduced number of connections, thereby typically resulting in cost savings in production and installation, as well as improved reliability. These and other features, and advantages, of the present invention will become clearer from the detailed description of the various preferred embodiments.
(37) Specifically, the total height of apparatus 10, indicated by h.sub.total in
(38) In some embodiments, lower cover 32 has a depth, indicated by h.sub.c in
(39) The provision of an easily-removable lower cover for the trap provides convenient access for unskilled persons for periodic cleaning of the trap and/or for recovery of any high-density object, such as jewelry, which may accidentally be dropped or flushed down a drain, without requiring particular skill or specialized tools.
(40) Another particularly preferred set of features of certain implementations of the present invention relates to features defining a volume at and/or below the drain opening of the sink for collecting waste from the sink. Such an arrangement is included in various drain configurations for kitchen sinks, often with a removable strainer 40, referred to as a basket strainer, allowing periodic removal of the strainer to empty out the waste. To this end, first wall portion 16 may preferably be implemented as a cylindrical wall portion circumscribing upper drain volume 18, and having a cross-sectional area greater than an internal cross-sectional area of each of down-flow conduit 20 and up-flow conduit 24 adjacent to lip 28. Upper drain volume 18 thus provides sufficient volume for accommodating a removable basket strainer 40 for waste collection. A typical inner diameter of first wall portion 16 and of the drain receptacle, indicated by D.sub.t in
(41) In some embodiments, the diameter D.sub.c of lower cover 32 is substantially equal to the diameter D.sub.t of the top opening of the drain receptacle, and a circumference of the lower cover 32 is substantially equal to the circumference of the top opening of the drain receptacle. In some such embodiments, the lower cover 32 is not concentric with the top opening of the drain receptacle, such that the lower cover 32 is offset relative to the wall portion 16 and to the drain receptacle.
(42) In some embodiments, a length of the offset between the drain receptacle and the lower cover, indicated by L.sub.offset in
(43) In some embodiments, the offset length (L.sub.offset) is within a range of 1-10 cm, 1-8 cm, 1-6 cm, 2-10 cm, 2-8 cm, 2-6 cm, 3-10 cm, 3-8 cm, 3-6 cm, 4-10 cm, 4-8 cm, or 4-6 cm.
(44) In the context of the present invention, the term A is offset relative to B is defined as the footprint of A not fully overlapping, or being fully coincident with, the footprint of B. Stated differently, there is a portion of the footprint of A that is not included in the footprint of B, and there is a portion of the footprint of B that is not included in the footprint of A.
(45) It should be noted that first wall portion 16 circumscribes the drain volume 18, but does not typically come directly in contact with basket strainer 40, since the assembly of the apparatus to a sink typically includes an upper drain cup 42 (best seen in
(46) Various arrangements may be used within the scope of the present invention for clamping the apparatus to a sink. According to one particularly preferred but non-limiting option, corresponding to the solution illustrated in most of the embodiments described herein, the apparatus includes a clamping block 44 with a threaded aperture 46 supported at the base of upper drain volume 18 for bolted attachment to upper drain cup 42. Clamping block 44 is typically supported by a number of spaced-apart fins 48 that leave openings for the passage of water from upper drain volume 18 to down-flow conduit 20.
(47) Optionally, one design of apparatus 10 may accommodate upper drain cups of different depths or sizes. By way of example,
(48) In certain preferred embodiments of the present invention, such as in apparatus 10, 200, 300 and 700, down-flow conduit 20 and up-flow conduit 24 are in side-by-side relation, with part of second wall portion 22, or third wall portion 26, defining a partition between down-flow conduit 20 and up-flow conduit 24. The definition of the partition as part of second wall portion 22 or third wall portion 26 may be somewhat arbitrary, as the partition is essentially a shared wall subdividing between the two conduits, and is integrally formed with the other wall portions. In the case of apparatus 10 and 200, the partition is curved, with its concave side facing towards outlet 30, thereby leaving a majority of a generally cylindrical lower section of the apparatus to define a volume contiguous with down-flow conduit 20. This arrangement is particularly useful for accommodating additional inlets into the trap, such as single supplementary inlet 62 of apparatus 10, or the two supplementary inlets 262a and 262b of apparatus 200. These supplementary inlets may be used for drain connections for various kitchen appliances, such as a dishwasher, for sink overflow connections and/or may allow for connection of one or more additional sink drains (with conventional drain configurations) to the trap of the apparatus of the invention, for example, in a double sink installation. In some cases, for double sink installations, it may be preferable to install two apparatuses according to the present invention, one for each sink, and then simply connect the outlets via a T-connector or the like to a common wastewater drain system. It will be noted that there may be any desired number of supplementary inlets, and that each inlet may be implemented in any desired configuration in order to accommodate specific design needs. Thus, in one further non-limiting example, an apparatus (not shown) similar to apparatus 200 maybe implemented with a dedicated overflow inlet, typically connecting directly to upper drain volume 18, a dedicated hose connector (for example, with a ribbed, conically tapered tip for pressure-fitting of a hose) for a dishwasher or the like, and one or two additional inlets for adjacent sinks or the like. Any inlets that are not required for a given installation may be sealed with a suitable stopper.
(49) In each case where one or more supplementary inlet is provided, the inlet is preferably located above lip 28 by a differential height sufficient to maintain the gas trap functionality, and most preferably, maintains a height differential of at least h.sub.d (
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(57) According to the teachings of an aspect of the present invention illustrated in
(58) Wall portion 1026 extends downwards to a rim 1034, which defines a lower opening that sealingly receives removable lower cover 1032. The apparatus is provided with an outlet 1030. In this case, as in the above implementations, abutment surface 1014, a wall portion 1026, rim 1034 and outlet 1030 are integrally formed as a unitary body. Furthermore, and also as in apparatus 400 above, when assembled, wall portion 1026 and removable lower cover 1032 form at least part of an outer casing of a bottle trap preventing passage of gases from outlet 1030 to the drain aperture.
(59) In contrast to the above embodiments, the wall portion 1022 defining an inner down-flow conduit 1020 is here implemented as a separate component with its own threaded neck portion 1072 for threaded connection to lower opening 1068 of drain cup 1042. This adds one additional component to the system, but still maintains the overall compactness and simplicity of the device. In some cases, a dedicated drain cup design 1042 may be integrally formed with a tailpiece 1022, thereby reducing the total number of components in the assembly.
(60) The various embodiments described herein may be implemented using a wide range of materials. Most typically, the unitary body and the lower cover are formed from injection-molded plastic materials, while the upper drain cup if formed from metal, for example, aluminum or stainless steel. However, the invention is not limited to such implementations, and alternative implementations made wholly from plastic materials, wholly from metal, or from any other material, also fall within the scope of the invention.
(61) To the extent that the appended claims have been drafted without multiple dependencies, this has been done only to accommodate formal requirements in jurisdictions which do not allow such multiple dependencies. It should be noted that all possible combinations of features which would be implied by rendering the claims multiply dependent are explicitly envisaged and should be considered part of the invention.
(62) It will be appreciated that the above descriptions are intended only to serve as examples, and that many other embodiments are possible within the scope of the present invention as defined in the appended claims.