NODE ELEMENTS, KITS, AND METHODS
20190284792 · 2019-09-19
Inventors
Cpc classification
F16B9/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B2001/196
FIXED CONSTRUCTIONS
E04B2001/1966
FIXED CONSTRUCTIONS
International classification
Abstract
Examples of first node elements, second node elements, and kits are disclosed. Also, methods for assembling a lattice structure are disclosed. A first node element has a coupling side, the coupling side further having one or more hollow insertion channels, each channel being configured to receive one of the elongated bars, and each channel having a longitudinal axis, and the longitudinal axis of each channel being tilted at an angle with respect to a plane defined by the coupling side. Moreover, the first node element has a contact side, the contact side having an opening, the opening communicating with each of the hollow insertion channels forming a corresponding through-hole such that to form the lattice structure the elongated bars are inserted into the hollow channels from the contact side to the coupling side and traversing the corresponding through-hole.
Claims
1. A first node element for attaching two or more elongated bars forming a lattice structure, the first node element comprising: a coupling side comprising: one or more hollow insertion channels, each hollow insertion channel being configured to receive an elongated bar, and each hollow insertion channel having a longitudinal axis, and the coupling side defining a plane, and the longitudinal axis of each hollow insertion channel being tilted at an angle with respect to the plane defined by the coupling side, a contact side comprising: an opening, the opening communicating with each of the hollow insertion channels forming a corresponding through-hole such that to form the lattice structure the two or more elongated bars are inserted into the hollow insertion channels from the contact side to the coupling side traversing the corresponding through-hole.
2. A first node element according to claim 1, the coupling side further comprising a mounting element configured to couple with an elongated bar.
3. A first node element according to claim 2, the mounting element defining a longitudinal axis, and the longitudinal axis of the mounting element being at an angle between 20 and 90 degrees with respect to the plane defined by the coupling side.
4. A first node element according to claim 1, the opening being configured for receiving a retention element.
5. A first node element according to claim 1, the longitudinal axis of each hollow insertion channel being tilted at an angle between 20 and 90 degrees with respect to the plane defined by the coupling side.
6. A first node element according to claim 1, the contact side comprising at least a recess configured to receive a first end of an auxiliary elongated bar.
7. A kit including: at least a first node element according to claim 1, and at least a second node element comprising: a coupling side and a contact side: the coupling side comprising: one or more mounting elements, each mounting element being configured to couple with an end of a bar.
8. A kit according to claim 7, the contact side of the first node element comprising edges located at laterally opposite sides of the contact side, the edges being configured to slidably engage with corresponding grooves in the second node element for coupling the first node element to the second node element.
9. A kit according to claim 7, further comprising a retention element configured to be inserted in the opening of the first node element.
10. A kit according to claim 9, when the retention element is inserted in the opening, the retention element protrudes over the contact side of the first node element, the second node element further comprising an opening located at the contact side and configured to mate with the protruding retention element for coupling the second node element to the first node element.
11. A kit according to claim 7, further comprising one or more retention elements configured to be inserted in the hollow insertion channels of the first node element from the contact side to the coupling side by traversing the corresponding through-hole such that in use the retention elements retain the elongated bars inserted into the hollow insertion channels.
12. A method for assembling a lattice structure comprising: providing at least one first node element according to claim 1; providing at least one second node element comprising: a coupling side and a contact side: the coupling side comprising: one or more mounting elements, each mounting element being configured to couple with an end of a bar. providing one or more bars; inserting the one or more bars through the hollow insertion channels of the first node element from the contact side to the coupling side by traversing the corresponding through-hole until an end of the one or more bars is attached to a mounting element of the corresponding second node element.
13. A method according to claim 12, further comprising: inserting a retention element into the opening of the first node element.
14. A method according to claim 12, further comprising: securing a second node element to the first node element after inserting the one or more bars through the hollow insertion channels of the first node element.
15. A kit including: one or more first node elements for attaching two or more elongated bars forming a lattice structure, each first node element comprising: a coupling side comprising: one or more hollow insertion channels, each hollow insertion channel being configured to receive an elongated bar, and each hollow insertion channel having a longitudinal axis, and the coupling side defining a plane, and the longitudinal axis of each hollow insertion channel being tilted at an angle with respect to the plane defined by the coupling side, a contact side comprising: an opening, the opening communicating with each of the hollow insertion channels forming a corresponding through-hole such that to form the lattice structure the two or more elongated bars are inserted into the hollow channels from the contact side to the coupling side traversing the corresponding through-hole, one or more bars, each bar being configured to be inserted into the corresponding hollow insertion channel from the contact side of the first node element to the coupling side of the first node element traversing the corresponding through-hole.
16. A kit according to claim 15, the coupling sides of the one or more first node elements further comprising a mounting element configured to couple with one of the bars.
17. A kit according to claim 16, the mounting element defining a longitudinal axis, and the longitudinal axis of the mounting element being at an angle between 20 and 90 degrees with respect to the plane defined by the coupling side.
18. A kit according to claim 15, the openings of the first node elements being configured for receiving a retention element.
19. A kit according to claim 15, the longitudinal axis of each hollow insertion channel of the first node elements being tilted at an angle between 20 and 90 degrees with respect to the plane defined by the coupling side.
20. A kit according to claim 15, the contact sides of the first node elements comprising at least a recess configured to receive a first end of an auxiliary elongated bar.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Non-limiting examples of the present disclosure will be described in the following, with reference to the appended drawings, in which:
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION OF EXAMPLES
[0032] Throughout the present description and claims the term elongated bars is to be understood as tubes, profiles, struts, chords, braces, girders, or any other similar structural member that may be used in lattice structures to the same purpose.
[0033]
[0034] The first node element 1 may have a contact side 2 and a coupling side 3. In this example, the coupling side 3 may have two hollow insertion channels 4a, 4b.
[0035] Each channel may have the same diameter along the length of the channel. In some other examples, each channel may have a greater diameter at a first end at or near the contact side than the diameter at or near a second end opposite to the first end near the coupling side such that the diameter of the channel decreases along the longitudinal length of the channel. This way, each channel may be tapered, thus the insertion of a bar into the channel may be facilitated. In some other examples, some of the channels of the coupling side 3 may have the same diameter along the length of the channel and some other channels may have the shape of a funnel. Furthermore, the channels may have same or different diameters in order to allocate elongated members of different diameters.
[0036] The channels may be integrally formed with the first node element 1. In alternative examples, the channels may be suitably coupled to the coupling side 3 of the first node element 1.
[0037] The channels 4a, 4b may be tilted at an angle with respect to the coupling side 3 as shown in
[0038] In this particular example, the angle between the longitudinal axis of the channel 4a and the plane defined by the coupling side 3 and the angle between the longitudinal axis of the channel 4b and the plane defined by the coupling side 3 may be the same at each channel 4a, 4b. In some other examples, the angle of the channel 4a and the channel 4b may be different.
[0039] Additionally, the channels 4a, 4b may be arranged such that the projections of their longitudinal axes on the plane of the coupling side 3 form an angle of between 180 and 20 degrees.
[0040] The coupling side 3 may further include a mounting element 5 configured to receive an end of a hollow elongated bar. Particularly, as shown in
[0041] Throughout the present description and claims mounting elements or mounting surfaces are to be understood as being a mounting element where the hollow bars can be inserted.
[0042] The stopper 5c may be specifically shaped to provide a seat for a bar of certain kind (as will be described in more detail in
[0043] Similarly as before, the mounting element 5 may be tilted at an angle with respect to the coupling side 3, as shown in
[0044] Again in
[0045] Particularly, the channels 4a, 4b may be specifically shaped to provide the insertion of an elongated bar (not shown) of a certain kind or shape. The elongated bar in question can thus be inserted from the contact side 2 to the coupling side 3 by traversing the corresponding through-hole formed between the opening 6 and each channel 4a, 4b. Then, the elongated bar may be advanced until an end of the bar is inserted into the mounting surfaces of a second node element (not shown) previously situated, e.g. in a first level on the ground.
[0046] With such an arrangement, the elongated bar can be easily attached to the first node element and the second node element (not shown), such that the second node may be previously situated in a level different from the plane of the first node element, e.g. a first plane on the ground. This can be performed without the need of e.g. bolting, welding, gusset plates, or complex telescopic systems in the bar in order to attach the bar to the first and the second nodes. Moreover, the bar is self-interlocked between the nodes. This leads to an installation of the bar in a simple manner. Additionally, the translational and rotational movements of the bar are restrained once the bar is coupled to the second node element.
[0047]
[0048] In this particular example, retention elements, e.g. a first retention screw 11a and a second retention screw 11b may be provided. The retention screws 11a, 11 b may be made of e.g. metal or plastic material.
[0049] The structure and operation of the screw 11b is shown in more detail in
[0050] Moreover, the channel 4b may be provided with a stopper 13. The stopper 13 may be specifically shaped to provide a seat for the screw 11b. The screw 11b in question can thus be inserted in the channel 4b through the corresponding through-hole formed between the channel 4a and the opening. The screw 11b may further be screwed into the first end 125a of the elongated bar until it encounters the seat 13 (or stopper).
[0051] With the use of screws, the bars can remain in place when tensile loads are applied to the node. Furthermore, the tensile strength of the connection between the bar and the channel 4b (and thus the first node element 1) may be improved. In some examples, instead of employing screws, one end of the bars may be countersunk or attached using a clip system to increase the tensile strength.
[0052] In some other examples, the screws may be provided with outer threads at or near the head portion 400, thus the screw may further be bolted to a threaded inner part of the first node element (and thus a better resistance against compressive forces may be achieved).
[0053] Similarly, a second bar (not shown) can be secured inside the channel 4a (and thus inside the first node element 1) using a screw 11a. The structure and operation of the screw 11a may be the same as the one described for the screw 11b in
[0054] Furthermore, the screws 11a and 11b in use, i.e. when the first node element is attached to a second node element, may be hidden so they cannot be unscrewed while the first node 1 is attached to the bars (and also due to the fact that the lattice structure is self-interlocked and the opening covered by the second node element), thus providing additional protection against theft or sabotage. Moreover, the resulting connector has a visually attractive appearance.
[0055] A second node element 20 may also be provided (see
[0056] The second node element may further include three mounting elements 23a, 23b, 23c. The structure of the mounting elements 23a, 23b, 23c may be the same as the one described for the mounting element 5 of the first node element described in
[0057] Similarly as before, the mounting elements 23a-23c may be tilted at an angle with respect to the coupling side 22, as shown in
[0058] In this particular example, the angle between the mounting element 23a and the coupling side 22 and the angle between the mounting element 23b and the coupling side 22 may be the same. In some other examples, the angle of the mounting element 23a and the mounting element 23b with respect to the coupling side 22 may be different angles.
[0059] Additionally, the mounting elements 23a, 23b may be arranged such that the projections of their longitudinal axes on the plane of the coupling side 22 form an angle of between 20 and 180 degrees.
[0060] In some examples, the angle shown in
[0061] Also in
[0062] In some examples, the retention element 10 may be rounded and it may have threads along its outer surface. In this particular example, the opening 6 may be provided with an internal screw thread. This way, the retention element 10 may be screwed to the opening 6. Therefore, the bars can remain in position in a proper manner. Furthermore, the compressive strength of the connection between the bar and the first node element may be improved. Moreover, the bars may remain in place without the presence of the second node element when compressive loads are applied to the node.
[0063] Again, once the elongated bars (not shown) are inserted into the hollow insertion channels 4a, 4b, the bars can be secured and fixed in position inside the respective channel 4a, 4b (and thus inside the first node element 1) using the retention element 10 and the second node element 20. Furthermore, the retention element 10 provides a suitable transmission of the compressive forces from the bars to the second node element.
[0064] In some examples, the elongated bars previously inserted into the openings 4a, 4b may be secured merely with the second node element 2, i.e. without requiring the retention element 10 or the screws 11a, 11 b. Thus, the number of required parts per joint is reduced and the assembly is simpler.
[0065] In some other examples, the bars may be further secured with the screws 11a, 11b to increase the resistance to tensile forces. In this particular example, once the screws 11a, 11b are inserted as explained in
[0066] In yet further examples, the bars may be secured merely with the retention screws 11a, 11 b and the second node element 20, thus the bars may properly remain in position without the retention element 10. This preserves compressive and tensile forces resistance while reducing the number of required parts and improving assembly simplicity.
[0067] Particularly in this
[0068]
[0069] Similarly as before, the bars may be introduced through the corresponding through-hole formed between the opening of the first node element and the channels 4a, 4b. Once the bars are introduced and attached to corresponding mounting surfaces in a second node element (not shown), a retention element 10 may be introduced into the opening 6 of the first node element. Once the retention element 10 is inserted, the portion 10a of the retention element 10 may protrude over the first node element 1. The second node element 700 may be brought in proximity of the first node element in the direction of the arrow. The contact side 701 of the second node element 700 may be situated over the contact side 2 of the first node element such that the protruding portion 10a of the retention element mates with the opening 83 of the second node element.
[0070] Additionally, the second node element 700 and the first node element 1 may be further secured to each other using, for example, bolts or studs (not shown). The bolts may be introduced into the corresponding holes 84a, 84b, 84c. The bolts can be suitably tightened with, e.g. nuts (not shown), thus fixing the second node element 700 to the first node element 1. In some other examples, the second node element 700 and the first node element 1 may further be secured together by welding or any other processes.
[0071] With such an arrangement, the protruding portion inserted into the opening 83 may lead to a better performance of the node against lateral and compressive loads. At the same time, the bolting or welding connection between the second node element 700 and the first node element 1 may lead to an improved withstand of tensile loads.
[0072]
[0073] The recesses may be configured to receive a first end of an auxiliary elongated bar. In this example, a solid and elongated auxiliary bar 19 may be provided. The bar 19 may extend from a first end 19a to a second end 19b. The first end 19a of the bar 19 may be inserted and fitted into the recess 15b. The remainder of the structure of the first node element 90 may be substantially the same as described before.
[0074] The second end 19b of the bar 19 may be attached to another recess (not shown) located over the contact surface of another first node element (not shown) in the lattice structure.
[0075]
[0076] The
[0077] In this Fig., a first hollow bar 101 may be provided. The first bar 101 may extend from a first end 101a to a second end 101b.
[0078] The material choices for the first bar 101 may be any suitable material depending on application and manufacturing factors. Typical materials for use in the first bar include steel, aluminum, and carbon or glass fiber reinforced plastics among others. Where higher performance requirements are present, carbon fiber reinforced plastics are employed for the bars. Graphite materials and titanium are materials best suited for space applications where dimensional stability is often a requirement. Additionally, the bar 101 may have different diameters depending on the expected uses of the lattice structure to be formed.
[0079] The second end 101b of the bar may be brought near to a first mounting element 102 of the second node element 100a. This way, the bar 101 is ready to be inserted in an elongated protrusion 107 until the end 101b reaches the stopper 108.
[0080] The elongated protrusion 107 may have a suitable diameter in order to be inserted into a lumen of the hollow bar in the direction of the arrow. The elongated protrusion 107 may further have a very low coefficient of friction, thus the insertion and the removal of the bar may be improved. The elongated protrusion 107 may have a tapered end to facilitate the insertion. The end 101b of the bar 101 may further be screwed to a threaded elongated protrusion 107 to improve tensile strength.
[0081] Once the bar 101 is situated at the desired position, the hollow bar may be introduced into an elongated protrusion 107 of the mounting element 102 in the direction of the arrow until the end reaches the stopper 108, thus indicating that the bar has been properly placed on the second node element 100a.
[0082] In
[0083] Similarly as before, the protrusion 5a may be introduced into the end 101a of the elongated bar 101 until the end 101a reaches the stopper 5c. This way, the first node element 1 may properly be attached to the bar 101.
[0084] In
[0085] As previously described, the first node element 1 may be provided with an opening. The opening may communicate with the first channel 4a. A through-hole is thus formed between the opening and the first channel 4a.
[0086] The bar 125 may thus be introduced through the through-hole (and thus through the opening and the first channel 4a) in the direction of the arrow until the lumen of a second end 125b of the hollow bar is introduced in a mounting surface 130 of a second node element 100b. Similarly as before, in some examples, the end 125b may be screwed to the mounting surface 130 in order to improve tensile strength.
[0087] In
[0088] In
[0089] As previously described, the opening 6 and the channel 4b may communicate forming a corresponding through-hole. The bar 126 may thus be introduced through the through-hole formed in the direction of the arrow until the lumen of the second end 126b of the hollow bar is introduced in a mounting element 250 of a second node element 100c.
[0090] In some examples, the bars 125, 126 may have tapered ends for better insertion through the channels.
[0091] In
[0092] In some examples, the bars 125, 126 may be installed by connection to a mounting element located, e.g. on the floor or a first node element instead of the second node elements.
[0093] In
[0094] In some examples not shown, previously to the insertion of the retention element 10 into the opening 6, a first and second retention screws as described in previous examples may be provided. The retention screws may be introduced into the corresponding channels as shown in
[0095] In yet further examples not shown, the first node element may be provided with recesses as shown in
[0096] In
[0097] In
[0098] In
[0099] In
[0100] In
[0101] In
[0102] In
[0103] In
[0104] In
[0105] In
[0106] Thus, the first end of the bar 330 may be installed (not shown) in the first mounting element of the second node element 75 of the second level. At this point of the assembly process, the second end of the bar 330 is ready for the installation of the next first node element at a fourth level (not shown).
[0107] In
[0108] Evidently, the remaining first and second node elements and bars forming the lattice structure may be attached in the same way.
[0109]
[0110]
[0111]
[0112] As shown in
[0113] The high retention element 110 may thus be inserted in the direction of the arrow (arrow A) into an opening 111a of the first node element 111.
[0114] In
[0115] Following the example, the first node element 112 may be displaced in the direction of the arrow (arrow B). The portion 110b of the high retention element may thus be inserted into the opening of the first node element 112. Particularly, as shown in
[0116] As a result, as shown in
[0117] The operation for assembling a lattice structure may be described as follows; again in
[0118] As illustrated in
[0119]
[0120] In examples, the attachment between a first node element and a further first node element described in
[0121] Although only a number of examples have been disclosed herein, other alternatives, modifications, uses, and/or equivalents thereof are possible. Furthermore, all possible combinations of the described examples are also covered. Thus, the scope of the present disclosure should not be limited by particular examples, but should be determined only by a fair reading of the claims that follow. If reference signs related to drawings are placed in parentheses in a claim, they are solely for attempting to increase the intelligibility of the claim, and shall not be construed as limiting the scope of the claims.