SET FOR THE MANUFACTURE OF EPICYCLIC GEAR TRAINS
20190285142 · 2019-09-19
Assignee
Inventors
- Daniel Kirchgeßner (Rimpar, DE)
- Katherine Bee (Nürnberg, DE)
- Jürgen Strüber (Nürnberg, DE)
- Sebastian Krippner (Langenzenn, DE)
- Julia Tiller (Nürnberg, DE)
- Reiner Hettych (Nürnberg, DE)
Cpc classification
F16H1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A set for the manufacture of epicyclic gear trains with different gear reductions, including at least one planet carrier, which features at least two first holes arranged on a first circular line, and at least two second holes arranged on a second circular line, and at least one first cover ring for a first gear reduction and at least one second cover ring for a second gear reduction, each of which features at least two bearing holes for receiving bearing pins of planet gears, wherein the first cover ring features at least two connecting pins for connecting to the first holes of the planet carrier, and the second cover ring features at least two connecting pins for connecting to the second holes of the planet carrier. In addition, the invention relates to a gear assembly that is formed from such a set.
Claims
1. A set for the manufacture of epicyclic gear trains with different gear reductions, the set comprising: a. at least one planet carrier, which features at least two first holes arranged on a first circular line, and at least two second holes arranged on a second circular line, wherein the first circular line and the second circular line have different radii; b. at least one first cover ring for a first gear reduction and at least one second cover ring for a second gear reduction, each cover ring of which has at least two bearing holes for receiving bearing pins of planet gears, wherein the first cover ring includes at least two connecting pins for connecting to the first holes of the planet carrier, and the second cover ring includes at least two connecting pins for connecting to the second holes of the planet carrier; and c. at least two first planet gears for a first gear reduction and at least two second planet gears for a second gear reduction, wherein each of the first planet gears and each of the second planet gears has two bearing pins, which can be mounted in the first or second holes of the planet carrier on the one side and the bearing holes of the first or second cover ring on the other side.
2. The set according to claim 1, wherein the first holes of the planet carrier feature a different diameter than the second holes of the planet carrier.
3. The set according to claim 1, wherein the bearing pins of the first planet gears have a diameter that corresponds to the diameter of the second holes of the planet carrier, and/or the bearing pins of the second planet gears have a diameter that corresponds to the diameter of the first holes of the planet carrier.
4. The set according to claim 1, wherein the first planet gears have a larger outer diameter made up of a larger number of teeth, than the second planet gears.
5. The set according claim 1, wherein the bearing pins of the first planet gears have a smaller outer diameter than the bearing pins of the second planet gears.
6. The set according to claim 1, wherein each of the connecting pins of the second cover ring feature a distance to each other that is smaller than a diameter of the first planet gears.
7. The set according to claim 1, wherein the connecting pins of the first cover ring are arranged on a circular line whose diameter corresponds to the diameter of the first circular line of the planet carrier.
8. The set according to claim 1, wherein the connecting pins of the second cover ring are arranged on a circular line whose diameter corresponds to the diameter of the second circular line of the planet carrier.
9. The set according to claim 1, wherein each of the connecting pins has a body section and a head section, wherein the head section features smaller circumferential dimensions than the body section.
10. The set according to claim 9, wherein the body section has a contact surface for the planet carrier, which contact surface is arranged at least in sections perpendicularly to a longitudinal axis of the connecting pin.
11. The set according to claim 9, wherein the body section features at least one outer dimension that is larger than the diameter of the first or second holes of the planet carrier.
12. The set according to claim 9, wherein the head section can be press-connected to the first or second holes of the planet carrier.
13. The set according to claim 9, wherein the head section features a polygonal cross-sectional shape.
14. The set according to claim 1, wherein the planet carrier has a circumference and has at least one flattened side on the circumference.
15. The set according to claim 14, wherein each of the first cover rings and each of the second cover rings have flattened sides that, in the assembled state, are aligned with the flattened sides of the planet carrier.
16. The set according to claim 1, wherein the planet carrier is formed from a metal and/or from a plastic.
17. The set according to claim 1, wherein the cover ring is formed from a plastic.
18. A gear assembly formed from a set in accordance with claim 1, wherein the gear assembly features a planet carrier, a first cover ring or a second cover ring and at least two first planet gears or at least two second planet gears.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0033] In the following, the invention is explained in more detail on the basis of an exemplary embodiment and by reference to the enclosed, schematic drawings. Therein are shown:
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[0044]
DETAILED DESCRIPTION OF THE INVENTION
[0045] In describing preferred embodiments of the present invention illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner to accomplish a similar purpose.
[0046]
[0047] The first holes 11 are arranged on a first circular line around the longitudinal central axis of the planet carrier 10. The second holes are arranged on a second circular line around the longitudinal central axis of the planet carrier 10. The first circular line and the second circular line feature different radii. In other words, the first holes 11 feature a different distance to the longitudinal central axis of the planet carrier 10 than the second holes 12.
[0048] The planet carrier 10 is essentially plate-like in design. A drive pinion 14, which is coaxially aligned with the longitudinal central axis of the planet carrier 10, is formed in one piece with the planet carrier 10. The drive pinion 14 extends beyond a base 15, which projects beyond the plate level of the planet carrier 10. The base 15 is also formed in one piece with the planet carrier 10 and the drive pinion 14. The entire planet carrier 10 is preferably formed as a plastic injection-molded part. Alternatively or additionally, the set can feature a planet carrier 10 which, instead of a drive pinion 14, only features a shaft receptacle 17 for accommodating an output shaft 16 (
[0049] The set also comprises multiple first planet gears 31 and multiple second planet gears 32. In specific terms, in the exemplary embodiments shown here in accordance with
[0050] Each of the planet gears 31, 32 comprises two bearing pins 33, which project coaxially over the two flanks of the planet gears 31, 32. The bearing pins 33 are preferably formed in one piece with the planet gears 31, 32. In particular, the planet gears 31, 32 with their bearing pins 33 can be formed as plastic injection-molded parts.
[0051] The bearing pins 33 of the first planet gears 31 feature a diameter that essentially corresponds to the diameter of the second holes 12 in the planet carrier 10 so that the bearing pins 33 can be inserted into the second holes 12 with a clearance fit. In particular, it is provided in this case that the second holes 12 in the planet carrier 10 feature a smaller diameter than the first holes 11. This ensures that the bearing pins 33 of the first planet gears 31 cannot be inserted into the first holes 11 of the planet carrier 10.
[0052] Therefore, the bearing pins 33 of the second planet gears 31 feature a cross-sectional diameter larger than the diameter of the bearing pins 33 of the first planet gears 31. In particular, the bearing pins 33 of the second planet gears 31 preferably feature a cross-sectional diameter that corresponds to the diameter of the first holes 11. Thus, the first holes 11 are larger than the second holes 12.
[0053] The set for the manufacture of epicyclic gear trains with different gear reductions also comprises cover rings 21, 22, wherein differently designed cover rings 21, 22 are respectively assigned to the first planet gears 31 or the second planet gears 32. In principle, each of the cover rings 21, 22 features multiple connecting pins 23. The connecting pins 23 extend beyond a plate level of the cover rings 21, 22 and run essentially parallel to a longitudinal central axis of the cover rings 21, 22.
[0054] Furthermore, each of the cover rings 21, 22 includes bearing holes 27, which are arranged between the connecting pins 23. Each of the bearing holes 27 and of the connecting pins 23 is arranged in this case on different circular lines of the cover rings 21, 22. The distance between the connecting pins 23 and a longitudinal central axis of the planet carrier 10 is respectively adjusted so that the connecting pins 23 can be connected to either the first holes 11 or the second holes 12 of the planet carrier 10.
[0055] The connecting pins 23 have a dual function. On one hand, the connecting pins 23 serve to connect the cover ring 21, 22 with the planet carrier 10. On the other hand, the connecting pins 23 form spacers that define a given distance between the cover ring 21, 22 and the planet carrier 10.
[0056] The connecting pins 23 generally feature a body section 24, which essentially assumes the function of a spacer. Starting from body section 24, a head section 25 rises parallelly to the longitudinal central axis of the cover ring 21, 22. The head section 25 features a circumferential dimension that is smaller than a body section 24. This causes a step to be formed between the body section 24 and the head section 25. The step preferably features a surface which extends perpendicularly to the longitudinal central axis of the cover ring 21, 22 and forms a contact surface 26.
[0057] The head section 25 serves to connect the cover ring 21, 22 with the planet carrier 10. In order to achieve a firm connection, it is preferred that a press fit is provided between the head section 25 and a hole 11, 12 of the planet carrier 10. It is advantageously provided that the body section 24 is given a polygonal outer circumferential surface. In particular, the body section 24 may feature a hexagonal or octagonal cross-sectional contour. When pressing the head section 25 into one of the holes 11, 12 of the planet carrier 10, the material of the head section 25 can thus flow and thus form a particularly tight press connection with the planet carrier 10.
[0058] The contact surface 26 forms a stop, against which the planet carrier 10 rests in the connected state with the cover ring 21, 22. The length of the body section 24 thus defines the distance between the cover ring 21, 22 and the planet carrier 10. This distance guarantees a free rotation of the planet gears 31, 32, which are arranged between the planet carrier 10 and the cover ring 21, 22, or are rotatably mounted in the latter.
[0059] The planet gears 31, 32 are mounted in the cover ring 21, 22 by means of bearing holes 27. For this purpose, each of the bearing holes 27 features an inner diameter that essentially features the outer diameter of the bearing pin 33 of the associated planet gear 31, 32, while maintaining a clearance fit.
[0060] As can also be clearly seen in
[0061] The set for the manufacture of epicyclic gear trains with different gear reduction comprises, in particular, a first cover ring 21 and a second cover ring 22. The first cover ring 21 is used for the manufacture of a first epicyclic gear train 100, which features a first gear reduction. Such an epicyclic gear train is shown in
[0062] The epicyclic gear train in accordance with
[0063] The first epicyclic gear train 100 in accordance with
[0064] As can be seen in
[0065] The second epicyclic gear train 200 in accordance with
[0066] Furthermore, in the exemplary embodiment in accordance with
[0067] The second epicyclic gear train 200 is formed by another combination of individual components of the set according to the invention. In particular, the second epicyclic gear train 200 comprises multiple second planet gears 32, each of which is rotatably mounted in the first holes 11 of the planet carrier 10. To this end, each of the second planet gears 32 features bearing pins 33, the outer diameter of which is adapted to the inner diameter of the first holes 11 of the planet carrier 10. In this case, a clearance fit is provided so that the second planet gears 32 can be rotatably mounted in the first holes 11.
[0068] In addition, a second cover ring 22 is provided for the manufacture of the second epicyclic gear train 200, which cover ring 22 features multiple, in particular three, connecting pins 23. The connecting pins 23 feature a body section 24 and a head section 25. The head section 25 features an essentially hexagonal cross-section geometry.
[0069] The head section 25 is dimensioned in such a manner that it can be press-connected to the second holes 12 of the planet carrier 10. The body section 24 features a circumferential dimension that is larger than the circumferential dimension of the head section 25, such that a contact surface 26 is formed at one end of the body section 24, from which the head section 25 continues. The contact surface 26 preferably extends perpendicularly to a longitudinal central axis of the second cover ring 22.
[0070] With the second epicyclic gear train 200, it is provided that the body section 24 features an essentially oval cross-sectional shape. The distance between two adjacent connecting pins 23 is dimensioned in such a manner that the first planet gears 31 for forming the first epicyclic gear train 100 cannot be inserted between the two connecting pins 23 of the second cover ring 22. This further prevents the accidental combination of the first planet gears 31 with the second cover ring 22.
[0071] The second cover ring 22 features bearing holes 27 respectively arranged between two connecting pins 23. The bearing holes 27 feature an inner diameter which is dimensioned in such a manner that the bearing pins 33 of the second planet gears 32 can be inserted into the bearing holes 27 with clearance and in a rotatably mounted manner.
[0072] In the second epicyclic gear train 200, it is likewise provided that the planet carrier 10 and the second cover ring 22 feature flattened sides 13. In particular, three flattened sides 13 are provided. As is the case with the first epicyclic gear train 100, the flattened sides 13 are used for a specific alignment of the planet carrier 10 and the second cover ring 22 in relation to each other to avoid incorrect assembly.
[0073]
[0074] It can also be seen from
[0075]
[0076] The motor gear combination also comprises a transmission 500, which comprises a transmission housing 510. The transmission housing 510 forms an internally toothed ring gear 511 in one piece. On the output side, the transmission housing comprises a rolling bearing retainer 512, in which one or more, preferably two, rolling bearings 510 are arranged. An output shaft 16 of a planet carrier 10 is rotatably mounted in the rolling bearings 513.
[0077] The transmission 500 according to the exemplary embodiment in accordance with
[0078] In specific terms, the motor shaft 35 is initially connected to a sun gear 36 in a torque-proof manner. The sun gear 36 meshes with the first planet gears 31 of the first epicyclic gear train 100. The first planet gears 31 also mesh with the ring gear 511 of the transmission housing 510.
[0079] On the one hand, the first planet gears 31 are mounted with their bearing pins 33 in bearing holes 27 of a first cover ring 21. On the other hand, the first planet gears 31 are mounted with their further bearing pins 33 in the second holes 11 of a planet carrier 10. The planet carrier 10 of the first epicyclic gear train 100 is essentially formed according to the planet carrier 10 in
[0080] In the transmission 500 in accordance with
[0081] The second planet gears 32 of the second epicyclic gear train 200 are mounted with their bearing pins 33 in bearing holes 27 of a second cover ring 22 on the one side and in the first holes 11 of a planet carrier 10 on the other side. The planet carrier 10 of the second epicyclic gear train 200 is essentially identical to the planet carrier 10 of the first epicyclic gear train 100. In specific terms, the planet carrier 10 features a drive pinion 14, in particular in a manner analogous to the planet carrier 10 in accordance with
[0082] The drive pinion 14 of the second epicyclic gear train 200 serves as a sun gear for a third epicyclic gear train 300. The third epicyclic gear train 300 in turn comprises multiple second planet gears 32, which mesh with the drive pinion 14 of the second epicyclic gear train 200. The second planet gears 32 of the third epicyclic gear train also mesh with the internally toothed ring gear 511.
[0083] The third epicyclic gear train 300 in turn comprises a second cover ring 22 with bearing holes 27. In the bearing holes 27, the second planet gears 32 of the third epicyclic gear train 300 are rotatably mounted with their bearing pins 33. Opposite bearing pins 33 of the planet gears 32 of the third epicyclic gear train 300 are rotatably mounted in first holes 11 of an additional planet carrier 10.
[0084] The planet carrier 10 of the third epicyclic gear train 300 is essentially formed according to the planet carrier 10 in accordance with
[0085] The drive pinion 14 of the third epicyclic gear train 300 serves as a sun gear for a fourth epicyclic gear train 400. The fourth epicyclic gear train 400 features first planet gears 31 in a manner analogous to the first epicyclic gear train 100. Each of the first planet gears 31 meshes with the drive pinion 14 of the third epicyclic gear train 300 and the internally toothed ring gear 511 of the transmission housing 510. Each of the first planet gears 31 of the fourth epicyclic gear train 400 comprises opposite bearing pins 33, with which the first planet gears 31 are mounted in bearing holes 27 of the first cover ring 21 and in second holes 12 of the planet carrier 10 of the fourth epicyclic gear train 400.
[0086] The planet carrier 10 of the fourth epicyclic gear train 400 is essentially formed as shown in the exemplary embodiment in accordance with
[0087] As can be clearly seen in
[0088] By using cover rings 21, 22 for the formation of epicyclic gear trains, the planet gears 31, 32 are mounted on both sides, which reduces bending loads on the bearing pins 33. This results in even gear running and high fatigue strength.
[0089] As a general rule, the head section 25 of the connecting pin 23 is preferably designed as a polygon, for example as a hexagon or octagon. This achieves a tolerance compensation for pressing the connecting pin 23 into the first or second hole 11, 12 of the planet carrier 10. Instead of pressing the connecting pins 23 into the holes 11, 12 of the planet carrier 10, it is also possible to realize a connection by hot caulking or welding. In order to ensure a higher torque capacity, it can be provided to manufacture the planet carrier 10 or individual variants of the planet carrier 10 within the set from metal.
[0090] Preferably, the bearing pins 33 of the second planet gears 32 feature a diameter that is larger than the diameter of the bearing pins 33 of the first planet gears 31. At the same time, the first planet gears 31 feature an outer diameter that is larger than the outer diameter of the second planet gears 32. Thus, the first planet gears 31 form larger planet gears with a smaller bearing pin diameter, and the second planet gears 32 form smaller planet gears with a larger bearing pin diameter.
[0091] A first cover ring 21 is assigned to the larger planet gears or the first planet gears 31. A second cover ring 22 is assigned to the smaller or second planet gears 32. In this case, the second cover ring 22 features connecting pins 23, the distance relative to each other of which is dimensioned in such a manner that the second or smaller planet gears 32 can indeed be arranged in between. However, the distance between the connecting pins 23 of the second cover ring 22 is so small that the first or larger planet gears 31 do not fit between these connecting pins 23. This prevents the second cover ring 22, which is provided for the second planet gears 32, from being combined with the first planet gears 31. In other words, an incorrect assembly of the large planet gears is prevented.
[0092] The connecting pins 23 of the second cover ring 22 are also adapted such that they can only be connected to second holes 12 of the planet carrier 10. By contrast, the connecting pins 23 of the first cover ring 21 can only be connected to first holes 11 of the planet carrier 10. In a combination of a planet carrier 10 with a cover ring 21, 22, the connecting pins 23 of the cover ring 21, 22 thus occupy the holes 11, 12, which are not to be used to accommodate suitable planet gears 31, 32.
[0093] The second cover ring 22, which prevents the assembly of the first planet gears 31 as a result of the distances between the connecting pins 23, features connecting pins 23 which only fit into the second holes 12 of the planet carrier 10. The second or smaller planet gears 32 feature bearing pins 23 whose diameter is larger than the diameter of the second holes 12 in the planet carrier 10. Thus, the second planet gears 32 can only be mounted in the first holes 11 of the planet carrier 10. As a result of the cross-sectional diameter of the bearing pin 33 of the respective second planet gear 32, which is only compatible with the larger, first holes 11 of the planet carrier 10, an incorrect assembly of the second planet gears 32 is thus avoided.
[0094] The one-piece design of bearing pins 33 and planet gears 31, 32 has the particular advantage that the planet gears 31, 32 can be injection-molded in this manner via a central injection point. This results in a higher quality of the toothing of the planet gears 31, 32, as the injection mold is injected symmetrically. This reduces the risk of the formation of a weld line. In addition, in comparison to injection-molded planet gears 31, 32, which feature through-holes, the shape tolerance is improved in this way. As a result of the symmetrical injection of the injection mold, an improvement of the tooth root strength of the planet gears 31, 32 can also expected.
[0095] Modifications and variations of the above-described embodiments of the present invention are possible, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that, within the scope of the appended claims and their equivalents, the invention may be practiced otherwise than as specifically described.
LIST OF REFERENCE SYMBOLS
[0096] 10 Planet carrier [0097] 11 First hole [0098] 12 Second hole [0099] 13 Flattened side [0100] 14 Drive pinion [0101] 15 Base [0102] 16 Output shaft [0103] 17 Shaft receptacle [0104] 18 Feather key groove [0105] 21 First cover ring [0106] 22 Second cover ring [0107] 23 Connecting pins [0108] 24 Body section [0109] 25 Head section [0110] 26 Contact surface [0111] 27 Bearing hole [0112] 31 First planet gear [0113] 32 Second planet gear [0114] 33 Bearing pin [0115] 34 Motor housing [0116] 35 Motor shaft [0117] 36 Sun gear [0118] 100 First epicyclic gear train [0119] 200 Second epicyclic gear train [0120] 300 Third epicyclic gear train [0121] 400 Fourth epicyclic gear train [0122] 500 Transmission [0123] 510 Transmission housing [0124] 511 Ring gear [0125] 512 Rolling bearing retainer [0126] 513 Rolling bearings