HOUSING FOR A CENTRIFUGAL SEPARATOR
20190283043 · 2019-09-19
Assignee
Inventors
Cpc classification
B04B5/08
PERFORMING OPERATIONS; TRANSPORTING
B04B5/005
PERFORMING OPERATIONS; TRANSPORTING
B04B9/12
PERFORMING OPERATIONS; TRANSPORTING
F01M2013/0422
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B04B2005/125
PERFORMING OPERATIONS; TRANSPORTING
B04B5/12
PERFORMING OPERATIONS; TRANSPORTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B04B9/12
PERFORMING OPERATIONS; TRANSPORTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B04B5/08
PERFORMING OPERATIONS; TRANSPORTING
B01D45/14
PERFORMING OPERATIONS; TRANSPORTING
B04B5/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A housing for a centrifugal separator is disclosed, wherein the centrifugal separator is configured to separate a liquid phase from crankcase gases of an internal combustion engine using a rotor. The housing includes a housing body forming a separation chamber, an opening in the housing body, a bearing retainer arranged at the opening, and a bearing inserted into the bearing retainer. The bearing is configured to receive a rotor shaft extending into the separation chamber. The bearing retainer includes a bearing seat portion provided with a number of plastically deformed zones retaining the bearing in the bearing retainer. A centrifugal separator and a method of retaining a bearing of a rotor shaft in a housing for a centrifugal separator are also disclosed.
Claims
1. A housing for a centrifugal separator, wherein the centrifugal separator is configured to separate a liquid phase from crankcase gases of an internal combustion engine using a rotor, wherein the housing comprises: a housing body forming a separation chamber; an opening in the housing body; a bearing retainer arranged at the opening; and a bearing inserted into the bearing retainer, wherein the bearing is configured to receive a rotor shaft extending through the bearing and the opening into the separation chamber, the rotor shaft being configured to hold the rotor within the separation chamber, and wherein the bearing retainer comprises a bearing seat portion provided with a number of plastically deformed zones retaining the bearing in the bearing retainer.
2. The housing according to claim 1, wherein the bearing comprises an outer ring configured to be stationary relative to the housing during rotation of the rotor shaft, and wherein the number of plastically deformed zones abut against the outer ring of the bearing.
3. The housing according to claim 2, wherein the bearing retainer is provided with walls enclosing an outer surface of the bearing, wherein the bearing seat portion further comprises a stop portion extending into the bearing seat portion, wherein the outer ring comprises a first surface abutting the stop portion of the bearing seat portion, and a second surface, being opposite to the first surface, and wherein the number of plastically deformed zones abut against the second surface of the outer ring of the bearing.
4. The housing according to claim 3, wherein the number of plastically deformed zones abut against the second surface in at least three locations.
5. The housing according to claim 3, wherein the number of plastically deformed zones enclose the second surface of the bearing.
6. The housing according to claim 3, wherein the outer ring of the bearing is provided with a circular edge between the second surface and the outer surface, and wherein the number of plastically deformed zones abut against the circular edge.
7. The housing according to claim 2, wherein the bearing further comprises an inner ring and rotatable bodies arranged between the inner ring and the outer ring.
8. The housing according to claim 7, wherein the number of plastically deformed zones cover an area between the inner ring and the outer ring of the bearing.
9. The housing according to claim 7, wherein the bearing further comprises a sealing washer covering an area between the inner ring and the outer ring, and wherein the number of plastically deformed zones abut against the sealing washer.
10. The housing according to claim 9, wherein the number of plastically deformed zones enclose the sealing washer.
11. The housing according to claim 1, wherein the number of plastically deformed zones are formed by roll forming.
12. The housing according to claim 1, wherein the housing body and the bearing retainer are made of a metallic material.
13. The housing according to claim 1, wherein the housing body is made of a polymeric material, and wherein the bearing retainer is made of a metallic material.
14. The housing according to claim 1, wherein at least portions of the bearing retainer are embedded in the housing body.
15. The housing according to claim 1, wherein the housing is a stationary housing.
16. A centrifugal separator configured to separate a liquid phase from crankcase gases of an internal combustion engine using a rotor, wherein the centrifugal separator comprises the housing according to claim 1.
17. The centrifugal separator according to claim 16, further comprising: a bearing plate provided with a further opening and a further bearing retainer arranged at the further opening, and a further bearing inserted into the further bearing retainer, wherein the further bearing is configured to receive the rotor shaft extending through the further bearing and the further opening into the separation chamber, and wherein the further bearing retainer comprises a bearing seat portion provided with a number of plastically deformed zones retaining the further bearing in the further bearing retainer.
18. A method of retaining a bearing of a rotor shaft in a housing for a centrifugal separator, wherein the centrifugal separator is configured to separate a liquid phase from crankcase gases of an internal combustion engine using a rotor, wherein the housing comprises a housing body forming a separation chamber, an opening in the housing body, a bearing retainer arranged at the opening, and a bearing configured to receive a rotor shaft extending through the bearing and the opening into the separation chamber, the rotor shaft being configured to hold the rotor within the separation chamber, wherein the bearing retainer comprises a bearing seat portion for insertion of the bearing, wherein the bearing seat portion is provided with walls configured to enclose the bearing, and wherein the bearing seat portion comprises at least one protrusion arranged at the walls of the bearing seat portion protruding therefrom, wherein the method comprises: inserting the bearing into the bearing seat portion of the bearing retainer; and performing a plastic deformation of the at least one protrusion towards the bearing so as to form a number of plastically deformed zones to retain the bearing in the bearing retainer.
19. The housing according to claim 1, wherein the housing body and the bearing retainer are made of an aluminium material.
20. The housing according to claim 1, wherein the housing body is made of a polymeric material, and wherein the bearing retainer is made of an aluminium material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Various aspects of the invention, including its particular features and advantages, will be readily understood from the example embodiments discussed in the following detailed description and the accompanying drawings, in which:
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
DETAILED DESCRIPTION
[0049] Aspects of the present invention will now be described more fully. Like numbers refer to like elements throughout. Well-known functions or constructions will not necessarily be described in detail for brevity and/or clarity.
[0050]
[0051] The centrifugal separator 3 illustrated in
[0052]
[0053] Plastic deformation is a process where forces are applied onto an object to deform at least a portion of the object, and due to the size, geometry and material of the object, as well as the magnitude of forces applied, the object, or the portion of the object, does not return to its original shape once the forces are no longer applied. In order to plastically deform, the yield strength, or yield stress, of a material has to be exceeded. For instance, many metallic materials, such as e.g. aluminium, steel, and brass, have clearly distinguishable yield strengths. When subjected to plastic deformation, the material from which the object is made is subjected to permanent changes in its microstructure, such as e.g. by the formation of dislocations. Thus, it is possible to establish whether or not a material has been plastically deformed. Plastic deformation may be referred to as a permanent deformation as opposed to elastic deformation where, due to the size, geometry and material of the object, as well as the magnitude of forces applied, the object returns to its original shape once the forces are no longer applied.
[0054] Accordingly, each of the plastically deformed zones 21 of the bearing retainer 13 is distinguishable from non-deformed zones of the bearing retainer 13. Therefore, the number of plastically deformable zone 21 form structural features of the bearing retainer 13, the housing 1, and the centrifugal separator 3. The plastically deformed zones 21 are portions of the material, from which the bearing retainer 13 is made, in which portions the yield stress of the material has been exceeded.
[0055] According to the embodiments of the bearing retainer 13 illustrated in
[0056]
[0057] The bearing 15 comprises an outer ring 23 configured to be stationary relative the housing during rotation of the rotor shaft. The number of plastically deformed zones 21 abut against the outer ring 23 of the bearing 15.
[0058] As best seen in
[0059] The number of plastically deformed zones 21 may abut against the second surface 35 in at least three locations. Further, the outer ring 23 of the bearing 15 is provided with a circular edge 37 between the second surface 35 and the outer surface 26, wherein the number of plastically deformed zones 21 abut against the circular edge 37. According to some embodiments, the plastically deformed zones 21 are arranged so as to enclose at least 25%, such as at least 50%, or at least 75% of the circular edge 37 between the second surface 35 and the outer surface 26 of the bearing 15. Thereby, a secure retaining of the bearing 15 is provided and the enclosing of the circular edge 37 of the bearing 15 may further contribute to keep the bearing 15 aligned with the rotor shaft of the centrifugal separator.
[0060] According to the embodiments illustrated in
[0061]
[0062]
[0063] With reference to
[0064] According to further embodiments, the bearing retainer 13 is a separate part from the housing body. In these embodiments, the insertion of the bearing 15 into the bearing seat portion 19 of the bearing retainer 13, and the plastic deformation of the at least one protrusion 25 towards the bearing 15 to retain the bearing 15 in the bearing retainer 13, may be performed prior to mounting the bearing retainer 13 to the housing body 7. In such embodiments, the bearing retainer 13 and the housing body 7 may comprise mounting elements, or mounting portions, such as holes, for mounting the bearing retainer 13 to the housing body 7, for example by using screws, or nut and bolts.
[0065] As an alternative, or in addition, at least portions 44 of the bearing retainer 13 may be embedded in the housing body 7, as is illustrated in
[0066] The bearing retainer 13 may be attached to the housing body 7 during a moulding process of the housing body 7 such that material of the housing body encloses the at least portions 44 of the bearing retainer 13. Thereby, the bearing retainer 13 may be made an integral part of the housing body 7 in a simple and secure manner.
[0067] As is illustrated in
[0068]
[0069]
[0072] According to some embodiments, the bearing comprises an outer ring configured to be stationary relative the housing during rotation of the rotor shaft, wherein the method 100 further comprises: [0073] performing 103 a plastic deformation of the at least one protrusion towards the bearing so as to form a number of plastically deformed zones abutting against the outer ring of the bearing.
[0074] According to some embodiments, the bearing retainer is provided with walls enclosing an outer surface the bearing, wherein the bearing seat portion further comprises a stop portion extending into bearing seat portion, wherein the outer ring comprises a first surface abutting the stop portion of the bearing seat portion, and a second surface, being opposite to the first surface, wherein the method 100 further comprises: [0075] performing 104 a plastic deformation of the at least one protrusion towards the bearing so as to form a number of plastically deformed zones abutting against the second surface of the outer ring of the bearing.
[0076] According to some embodiments, the method 100 may further comprise: [0077] performing 105 a plastic deformation of the at least one protrusion towards the bearing so as to form a number of plastically deformed zones abutting against the second surface in at least three locations.
[0078] According to some embodiments, the method 100 may further comprise: [0079] performing 106 a plastic deformation of the at least one protrusion towards the bearing such that the number of plastically deformed zones enclose the second surface of the bearing.
[0080] According to some embodiments, the outer ring of the bearing is provided with a circular edge between the second surface and the outer surface, and wherein the method 100 further comprises: [0081] performing 107 a plastic deformation of the at least one protrusion towards the bearing such that the number of plastically deformed zones abut against the circular edge.
[0082] According to some embodiments, the bearing comprises an inner ring and rotatable bodies arranged between the inner ring and the outer ring, and wherein the method 100 further comprises: [0083] performing 108 a plastic deformation of the at least one protrusion towards the bearing such that the number of plastically deformed zones cover an area between the inner ring and the outer ring of the bearing.
[0084] According to some embodiments, the bearing further comprises a sealing washer covering an area between the inner ring and the outer ring, and wherein the method 100 further comprises: [0085] performing 109 a plastic deformation of the at least one protrusion towards the bearing such that the number of plastically deformed zones abut against the sealing washer.
[0086] According to some embodiments, the method 100 further comprises: [0087] performing 110 a plastic deformation of the at least one protrusion towards the bearing such that the number of plastically deformed zones enclose the sealing washer.
[0088] According to some embodiments, the method 100 further comprises: [0089] performing 111 the plastic deformation using roll forming.
[0090] According to some embodiments, the method 100 further comprises: [0091] performing 112 the plastic deformation using punch forming.
[0092] It is to be understood that the foregoing is illustrative of various example embodiments and that the invention is defined only by the appended claims. A person skilled in the art will realize that the example embodiments may be modified, and that different features of the example embodiments may be combined to create embodiments other than those described herein, without departing from the scope of the present invention, as defined by the appended claims.
[0093] As used herein, the term comprising or comprises is open-ended, and includes one or more stated features, elements, steps, components or functions but does not preclude the presence or addition of one or more other features, elements, steps, components, functions or groups thereof.