Power converter and methods of controlling a power converter
10418901 ยท 2019-09-17
Assignee
Inventors
Cpc classification
H02M1/0009
ELECTRICITY
H02M3/158
ELECTRICITY
H02M1/08
ELECTRICITY
H02M1/14
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M1/0019
ELECTRICITY
International classification
H02M3/158
ELECTRICITY
H02M1/14
ELECTRICITY
Abstract
The present invention relates to a new method of power converter regulation, in particular regulation of very high frequency (VHF) power converters operating at frequencies in the MHz range, wherein accurate output regulation utilizes inherent delays in the regulation loop, whereby, contrary to hysteresis on/off control, the new method does not require immediate responses to comparisons of a sense voltage to two reference voltages; rather, according to the new method, only one reference voltage is used, and delays in the feedback loop are allowed to cause some variation of an output of the power converter.
Claims
1. A power converter comprising: a control circuit configured to compare a sense voltage with a single reference voltage, and having a control output that is coupled to the power converter to control the power converter to turn-on and turn-off by enabling and disabling energy transfer from an input of the power converter to an output of the power converter in such a way that after each previous turn-off of the power converter, the power converter is turned-on only when an absolute value of the sense voltage is less than or equal to an absolute value of the single reference voltage, and a first time period has elapsed since the previous turn-off of the power converter; and after each previous turn-on of the power converter, the power converter is turned-off only when the absolute value of the sense voltage is larger than or equal to the absolute value of the single reference voltage, and a second time period has elapsed since the previous turn-on of the power converter.
2. The power converter according to claim 1, wherein the control circuit comprises a comparator that is configured to compare the sense voltage with the single reference voltage, and having a comparator output that is the control output.
3. The power converter according to claim 1, wherein the power converter is configured for operation at a frequency above 1 MHz.
4. The power converter according to claim 1, further comprising a delay circuit configured to provide at least part of at least one of the first and second time periods.
5. The power converter according to claim 1, wherein an output voltage of the power converter is coupled to a signal conditioning circuit configured to output the sense voltage.
6. The power converter according to claim 1, further comprising a switch, wherein the control output is configured to control the power converter to turn-on and turn-off by turning on and turning off the switch of the power converter.
7. The power converter according to claim 1, wherein the power converter is a SEPIC converter.
8. The power converter according to claim 7, wherein the SEPIC converter is a self-oscillating SEPIC converter.
9. The power converter according to claim 7, wherein the power converter is an interleaved SEPIC converter.
10. The power converter according to claim 1, wherein the control circuit is configured to compensate a dependence of the sense voltage on an output current.
11. The power converter according to claim 10, wherein the control circuit is configured to vary the single reference voltage in dependence on the output current, whereby the dependence of the sense voltage on the output current is compensated.
12. The power converter according to claim 10, wherein the control circuit is configured to vary at least one of the first and second time periods in dependence of the output current, whereby the dependence of the sense voltage on the output current is compensated.
13. The power converter according to claim 1, wherein the sense voltage is the only sense voltage received by the control circuit.
14. The power converter according to claim 1, wherein the single reference voltage is the only reference voltage received by the control circuit.
15. A method of controlling a power converter, comprising: after each previous turn-off of the power converter, turning the power converter on by enabling energy transfer from an input of the power converter to an output of a power converter only when an absolute value of a sense voltage is less than or equal to an absolute value of a single reference voltage, and a first time period has elapsed since the previous turn-off of the power converter; and after each previous turn-on of the power converter, turning the power converter off by disabling energy transfer from an input of the power converter to an output of the power converter only when the absolute value of the sense voltage is larger than or equal to the absolute value of the single reference voltage, and a second time period has elapsed since the previous turn-on of the power converter.
16. The method according to claim 15, further comprising comparing the sense voltage with the single reference voltage by a control circuit, wherein the sense voltage is the only sense voltage received by the control circuit.
17. The method according to claim 15, further comprising comparing the sense voltage with the single reference voltage by a control circuit, wherein the single reference voltage is the only reference voltage received by the control circuit.
18. The method according to claim 15, wherein the power converter comprises a switch, wherein turning the power converter on comprises turning on the switch of the power converter, and wherein turning the power converter off comprises turning off the switch of the power converter.
19. The method according to claim 15, wherein the power converter comprises a switch, wherein turning the power converter on comprises turning off the switch of the power converter, and wherein turning the power converter off comprises turning on the switch of the power converter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Below, the new method and the new power converter are explained in more detail with reference to the drawings in which various resonant examples of the new power converter are shown. In the drawings:
(2)
(3)
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(23)
DETAILED DESCRIPTION OF EMBODIMENTS
(24) The accompanying drawings are schematic and simplified for clarity, and they merely show details which are essential to the understanding of the new resonant power converter, while other details have been left out. The new resonant power converter according to the appended claims may be embodied in different forms not shown in the accompanying drawings and should not be construed as limited to the examples set forth herein.
(25) Like reference numerals refer to like elements throughout. Like elements may, thus, not be described in detail with respect to the description of each figure.
(26)
(27) The control circuit 14 is coupled to compare the sense voltage 20 with a reference voltage 24.
(28) Alternatively, the sense voltage 20 may be provided by a current sensor, such as a resistor, a hall element, etc., coupled so that the sense voltage corresponds to an output current of the resonant power converter 10.
(29) The control circuit 14 has a control output 16 that is coupled to control turn-on and turn-off of the VHF power circuit 12 of the resonant power converter.
(30) In the illustrated examples, the output voltage and the sense voltage have positive values, so that the absolute value of the sense voltage or the output voltage is equal to the value itself.
(31) The VHF power circuit 12 of the resonant power converter 10 is turned-on when the sense voltage 20 is less than or equal to the reference voltage 24 and a first time period has elapsed since a previous turn-off of the VHF power circuit 12. The VHF power circuit 12 of the resonant power converter 10 is turned-off when the sense voltage 20 is larger than or equal to the reference voltage 24 and a second time period has elapsed since a previous turn-on of the VHF power circuit 12.
(32) The VHF power circuit 12 may be of any known resonant power converter topology with a frequency of operation in the MHz range, such as at or above 20 MHz, such as at or above 30 MHz, such as in the 30 MHz-300 MHz range, such as converters comprising: a class E inverter and a class E rectifier, a class DE inverter and a class DE rectifier, a class DE inverter and a class E rectifier, etc.; or, class EF2 (or class ) converters, resonant SEPIC converters, etc.
(33) The resonant power converter may be driven by an oscillator, or the converter may be self-oscillating. Further, the resonant power converter may be interleaved.
(34) Inherent signal propagation delays of the components of the control circuit 14 forms parts of the first and second time periods, and the inherent signal propagation delays may form the entire first and second time periods. Additionally, one or more delay circuits may provide part of the first time period and/or part of the second time period, namely part of the third time period and/or part of the fourth time period.
(35) The control circuit 14 may comprise a comparator that is coupled to compare the sense voltage 20 with the reference voltage 24, and having a comparator output that is the control output 16.
(36) The delays with which the comparator changes state of its output from high to low and vice versa, in response to changed input(s), constitute part of the respective first and second time periods, namely part of the third time period and/or part of the fourth time period.
(37) The signal conditioning circuit 18 may be a low-pass filter configured to output the sense voltage.
(38) The control output 16 may be coupled to control turn-off of at least one power switch (not shown) of the resonant power converter 10 thereby turning the resonant power converter off.
(39) This is illustrated in the class E inverter based resonant power converters shown in
(40) Alternatively, or additionally, the control output 16 may be coupled to control other parts of the resonant power converter circuit than the power switches, e.g. by enabling and disabling energy transfer from the input to the output of the resonant power converter 10, e.g. by turning the resonant power converter on and off by changing the impedance or the loop-gain of the resonant part of the power circuit, whereby the resonant power converter is turned-off by changing the impedance to a first value at which the power circuit does not oscillate, and whereby the resonant power converter is turned-on by changing the impedance to a second value at which the power circuit oscillates.
(41) This is illustrated in
(42) In
(43) In
(44)
(45) The signal conditioners shown in
(46) Examples of self-oscillating gate drivers are shown in
(47) In
(48) In
(49) The gate drivers shown in
(50)
(51)
(52)
(53) The power circuits are substantially identical, i.e.:
L.sub.I1=L.sub.I2=L.sub.I
C.sub.I1=C.sub.I2=C.sub.I
C.sub.X1=C.sub.X2=C.sub.X
C.sub.S1=C.sub.S2=C.sub.S
(54) The values of the most important parasitic components of the semiconductor devices, namely diode junction capacitors and parasitic capacitors of the semiconductor switches, are included in determination of operating frequency of the resonant power converter. The oscillation frequency f.sub.S is determined mainly by the inductance L.sub.I and the total capacitance seen from the drain when the rectifiers are shorted, C.sub.DS,tot
(55)
(56) Oscillations start once the gate voltages of the MOSFET switches S.sub.1 and S.sub.2 become slightly higher than the MOSFET threshold voltage. Simulated waveforms of the resonant power circuit of
(57) If VHF ripple is neglected, the converter output can be modeled as a current source with the current value of I.sub.0. When an on/off modulation is applied on the converter, the current supplied by the converter i.sub.conv to C.sub.out and the load may be approximately modeled as a current square wave:
(58)
(59) Output current I.sub.out is equal to average value of i.sub.conv over one modulation cycle. The resulting current going into C.sub.out is i.sub.convI.sub.out, which has no DC component in steady state. If parasitics of C.sub.out are negligible, the resulting V.sub.out voltage waveform is a triangular wave. Assuming that turn-on and turn-off delays are independent of the output voltage rate of change, the output voltage ripple is
(60)
where t.sub.D,on is the fourth time period and t.sub.D,off is the third time period, i.e. t.sub.D,on and t.sub.D,off are the control loop turn-on and turn-off delays, respectively, from the sense voltage crossing the reference voltage and to turn-on or turn-off, respectively, of the power converter. If the control circuit's delays are constant, the equation shows that V.sub.out is a linear function of I.sub.out, and the longer delay defines V.sub.out,max. In the special case of t.sub.D,on and t.sub.D,off being equal, V.sub.out is independent of I.sub.out. At any given load, the offset of V.sub.out: V.sub.out,off, and f.sub.M are determined from the values of C.sub.out and the delays t.sub.D,on and t.sub.D,off by:
(61)
(62) Modulation frequency is highest at 50% duty cycle, i.e. the power converter is turned on half the time:
(63)
(64) I.sub.0 is not known from values of circuit components. An approximate value of I.sub.0 can be determined from Spice simulations. Once I.sub.0 is obtained, the output filter and the feedback circuit need to be designed to provide a desired modulation frequency f.sub.M at a specified load.
(65)
(66) The conditioning circuit 18 at the input of the control circuit 14, see
(67)
(68) The comparator 26 of the control circuit 14 model is ideal; the propagation delay of the real comparator is added into the delay block. The delay block is represented by two different time delays, since the shutdown of the power circuit is significantly faster than the start-up sequence. This is because shutdown is performed by the auxiliary switches S.sub.aux1 and S.sub.aux2, while during start-up C.sub.ISS is passively charged from the bias voltage V.sub.B through the biasing resistors.
(69)
(70) In
(71) The parameters are chosen to approximate the experimental setup described below. v.sub.gate(t) represents the gate voltages of S.sub.1 and S.sub.2 with removed VHF component. V.sub.out(t) passes through the single pole transfer function H(s) and results in a distorted triangular waveform v.sub.FB(t). Average value of v.sub.FB(t) is slightly lower than the reference V.sub.ref voltage, which is due to t.sub.d,on>t.sub.d,off. This is also the cause of the duty cycle of the comparator output v.sub.cmp(t) to be lower than 50%. Since the referent output voltage is 10 V, a small offset can be observed in V.sub.out(t). This offset is dependent on the duty cycle of the power circuit, the time difference t.sub.d,ont.sub.d,off, and C.sub.out. t.sub.d,on depends on the voltage difference between V.sub.B and V.sub.th. Obtained modulation frequency is very close to 300 kHz.
(72) In order to verify the analysis explained above, a 10.5 W prototype converter with regulation of the output voltage was produced and the measurements for the prototype converter is disclosed below.
(73) Plots of drain, gate, and rectifier voltages in the power circuit are shown in
(74) When the duty cycle of 50% is obtained, I.sub.out=0.5 I.sub.0=0.52 A. Plots of the waveforms of the relevant voltages in the converter for this case are shown in
(75) The comparator used in the circuit is AD8468 from Analog Devices. The component datasheet specifies 40 ns propagation delay. For comparison, a high speed TLV3501 comparator has a 4.5 ns propagation delay, which is a reduction by a factor of 9. This is by no means a limit since there are other significant contributors as well (conditioning and power circuit on-off circuit). This delay may be increased even further at a cost of a lower modulation frequency f.sub.M and higher output voltage ripple for a given C.sub.out.
(76)
(77) Efficiency of the converter is shown in
(78) Since the control is based on phase shift, a small DC error is introduced in the value of v.sub.out, which varies with the load. If the output voltage ripple is assumed triangular (which is reasonable since i.sub.conv is a current square wave), the peak values of v.sub.out are determined as:
(79)
(80) So that the offset of V.sub.out is determined by
(81)
(82) V.sub.out,ref is a target value for the output voltage set by V.sub.ref and R.sub.FB1R.sub.FB2 voltage divider. t.sub.+ and t.sub. are the time delays from a point when v.sub.out crosses v.sub.out,ref to a point where v.sub.out reaches its maximum and minimum value, respectively. Depending on the variables in these equations, v.sub.out, offset may be either positive or negative, and decreases with I.sub.out. Measured dependence of v.sub.out is shown in the lower plot of
(83) A comparison between the model disclosed above and experimental results show close, but not perfect matching. The reasons for this are subjects of further investigation; it is assumed that imperfections in the active components and tolerances of the passive components are the main contributors. Still, the model gives significant insight into the system operation, and can be used as a good estimate during the converter design.
(84) Compared to hysteresis based burst mode control, the new method of controlling the resonant power converter allows use of a significantly slower and less expensive components in the control circuit, which is of importance for cost sensitive applications such as LED lighting and PoL converters. The illustrated power circuits and control circuits were implemented using only low cost commercially available components, with peak efficiency above 81% and high efficiency over wide load range.
(85)
(86) When the resonant power converter is turned on, the output voltage and/or output current increases. A sense voltage is provided in the resonant power converter that corresponds to the output voltage or output current, and a reference voltage is provided in the resonant power converter that corresponds to a desired resulting output voltage or output current of the resonant power converter.
(87) According to method step 120, the output voltage and/or output current continue to increase until the corresponding sense voltage V.sub.sense is equal to or larger than the reference voltage V.sub.ref, and
(88) according to method step 130, the output voltage and/or output current continue to increase until also a second time period t.sub.2 has elapsed since a previous turn-on of the resonant power converter.
(89) Thus, when the sense voltage V.sub.sense is equal to or larger than the reference voltage V.sub.ref, and a second time period t.sub.2 has elapsed since a previous turn-on of the resonant power converter, the resonant power converter is turned-off in method step 140.
(90) When the resonant power converter is turned on, the output voltage and/or output current decreases.
(91) According to method step 150, the output voltage and/or output current continue to decrease until the corresponding sense voltage V.sub.sense is equal to or less than the reference voltage V.sub.ref, and
(92) according to method step 160, the output voltage and/or output current continue to decrease until also a first time period t.sub.1 has elapsed since a previous turn-off of the resonant power converter.
(93) Thus, when the sense voltage V.sub.sense is equal to or less than the reference voltage V.sub.ref, and a first time period t.sub.1 has elapsed since a previous turn-off of the resonant power converter, the resonant power converter is turned-off in method step 110.
(94) In the following, properties of the phase-shift burst mode control method for very high frequency (VHF) DC-DC converters are compared with a conventional control method with hysteresis based on comparison of a sense voltage with two threshold values. Again, an on-off controllable current source is used to model the low-frequency behaviour of VHF converters. Large output capacitance is used for output voltage filtering. The model is shown in
(95)
(96) For both circuits, the VHF power converter is operating (turned-on) when V.sub.ctrl is high, e.g. 2 Volt, delivering an average current of I.sub.0=2 A. The VHF power converter is turned-off when V.sub.ctrl is low, e.g. 0 Volt. In the present example, capacitor C.sub.out and load R.sub.load are set to 10 F and 10, respectively. Reference voltage V.sub.ref equals 1 V, high impedance signal conditioning network H(s) has ratio of V.sub.sense/V.sub.out=1:N, e.g. 1:10, independent of frequency. The circuit configurations and component values are selected so that the target output V.sub.out is equal to 10 V and at nominal load, the VHF power converter operates at a 50% duty cycle. It is assumed that gate drivers do not introduce any delay in any of the circuits of
(97) In the control circuit with hysteresis shown in
(98) Modulation frequency f.sub.M, i.e. the frequency at which the converter turns on and off, is given by:
(99)
(100) This equation is derived under the assumption that propagation delay t.sub.D of the comparator, the gate driver, and the power stage of the converter is zero, and the equation is a good approximation when t.sub.D 1/f.sub.M. Expensive components, e.g. comparators, gate drivers, etc., have to be used in VHF designs to realize small propagation delays in the feedback loop.
(101) Time difference T from V.sub.sense=V.sub.ref until V.sub.sense=V.sub.ref+V.sub.H in
(102) With the component values mentioned above, the modulation frequency is 250 kHz.
(103) In
(104) The converter with phase shift burst mode control provides the same output voltage ripple (i.e. V.sub.out,H=V.sub.out,PS) as the converter with conventional hysteresis control, while using one or more components in the feedback loop with significantly larger respective delays. The resulting delay may be distributed arbitrarily between the power stage, the comparator, and the gate driver(s). This is very important for VHF converters, since numerous start-up and shutdown techniques (self-oscillating gate drivers and converters) with small, but finite delays may be utilized in a VHF converter with phase shift burst mode control.
(105) Turn-on and turn-off delay (t.sub.D,on and t.sub.D,off) do not need to be equal, either. Any one of the components in the feedback loop in any combination may contribute to the values of the turn-on and turn-off delays, with the restraint that:
(106)
(107) Output voltage of a converter with hysteresis control resides within the range from H(s).sup.1(V.sub.ref,HV.sub.H) to H(s).sup.1(V.sub.ref,H+V.sub.H), resulting in a voltage ripple of V.sub.out,H.
(108) This is different of a converter with phase shift burst mode control as illustrate in
(109) The variation of the output voltage V.sub.o as a function of output current may be decreased in various ways. One way is to allow the reference voltage to change as a function of the output voltage V.sub.o to compensate for the change in the output voltage V.sub.o.
(110)
(111)
(112) Reference voltage V.sub.ref1 is formed by superposition of V.sub.ref,PS and low-pass filtered V.sub.cmp,PS. The resistor and capacitor values in the compensation network need to be chosen to provide sufficient attenuation of the ac component of V.sub.cmp,PS.
(113) In the illustrated control circuit, when the converter operates at 50% modulation, the average of V.sub.cmp,PS equals V.sub.ref. If the output current I.sub.out is reduced, the average value of V.sub.cmp,PS is reduced, thus decreasing reference voltage V.sub.ref1 28 thereby counteracting the increase of the output voltage V.sub.o that would otherwise result for the reduced output current I.sub.out. If the output current I.sub.out is increased, the average value of V.sub.cmp,PS is increased, thus increasing reference voltage V.sub.ref1 28 thereby counteracting the decrease of the output voltage V.sub.o that would otherwise result from the increased output current I.sub.out. V.sub.ref1 is calculated with the following formulae:
(114)