Needleless syringe
10413670 ยท 2019-09-17
Assignee
Inventors
Cpc classification
A61M5/3007
HUMAN NECESSITIES
A61M5/30
HUMAN NECESSITIES
A61M5/2046
HUMAN NECESSITIES
International classification
Abstract
A needleless syringe comprises an enclosing unit for an injection objective substance, a pressurizing unit for the injection objective substance, a discharge unit having a flow passage for allowing the injection objective substance to flow therethrough so that the injection objective substance is discharged from an open end of the flow passage to an injection target area, the open end being formed so that an area thereof is smaller than a flow passage area of the enclosing unit, and a minute pore unit including a minute pore having a flow passage area smaller than the area of the open end of the discharge unit and which is arranged on an outer side of the open end so that the injection objective substance discharged from the open end passes through the minute pore and arrives at a side of the injection target area.
Claims
1. A needleless syringe for injecting an injection substance into an injection target area of a living body without using an injection needle, the syringe comprising: an enclosing unit which encloses the injection substance, the enclosing unit having a flow passage area; a pressurizing unit comprising a spring or propellant which pressurizes the injection substance enclosed in the enclosing unit by exerting an elastic force or pressure generated by combustion of the propellant on a piston located within the enclosing unit; a nozzle in fluid communication with the enclosing unit, wherein the nozzle has a longitudinal flow passage having an open end, the open end having an area smaller than the flow passage area of the enclosing unit for the injection substance pressurized by the pressurizing unit to exit into the target injection area; and a minute pore unit which includes a planar member and an attachment member, the planar member having a plurality of minute pores, at least one minute pore of the plurality of minute pores having a flow passage area smaller than the area of the open end of the nozzle, the minute pore unit being arranged on an outer side of the open end so that the injection substance exiting the nozzle passes through the at least one minute pore before arriving at the injection target area, the attachment member being configured to attach the planar member to a distal side of the nozzle so that at least two of the plurality of minute pores of the planar member are aligned with the open end of the nozzle so as to cover the longitudinal flow passage of the nozzle when injecting the injection substance into the injection target area.
2. The needleless syringe according to claim 1, wherein the attachment member is fixed to the nozzle by being press-fitted into the nozzle.
3. The needleless syringe according to claim 1, wherein the at least two of the plurality of minute pores overlap the longitudinal flow passage of the nozzle.
4. The needleless syringe according to claim 1, wherein the at least two of the plurality of minute pores directly face the open end of the nozzle.
5. The needleless syringe according to claim 1, wherein the planar member is configured to be attached to and detached from the attachment member such that the planar member is exchangeable with another planar member.
6. The needleless syringe according to claim 5, wherein the attachment member is fixed to the nozzle by being press-fitted into the nozzle.
7. The needleless syringe according to claim 1, wherein when in a state in which the planar member is held by the attachment member, an outer surface of the planar member is flush with an outer surface of the attachment member to be brought into contact with the injection target area at the time of injection.
8. The needleless syringe according to claim 7, wherein the attachment member is fixed to the nozzle by being press-fitted into the nozzle.
9. The needleless syringe according to claim 7, wherein the planar member is configured to be attached to and detached from the attachment member such that the planar member is exchangeable with another planar member.
10. The needleless syringe according to claim 9, wherein the attachment member is fixed to the nozzle by being press-fitted into the nozzle.
11. The needleless syringe according to claim 7, wherein the planar member is configured to be attached to and detached from the attachment member such that the minute pore planar member is exchangeable with another minute pore planar member.
12. The needleless syringe according to claim 11, wherein the attachment member is fixed to the nozzle by being press-fitted into the nozzle.
13. An operating method for operating a needleless syringe for injecting an injection substance into an injection target area without using an injection needle, the needless syringe comprising an enclosing unit which encloses an injection substance, the enclosing unit having a flow passage area, and a pressurizing unit comprising a spring or propellant which pressurizes the injection substance enclosed in the enclosing unit by exerting an elastic force or pressure generated by combustion of the propellant on a piston located within the enclosing unit, the operating method comprising: pressurizing the injection substance enclosed in the enclosing unit by the pressurizing unit; guiding the injection substance pressurized by the pressurizing unit through a longitudinal flow passage and an open end of a nozzle to discharge the injection substance into the injection target area, the open end of the nozzle having an area smaller than the flow passage area of the enclosing unit; and guiding the injection substance through a minute pore unit, the minute pore unit including a planar member and an attachment member, the planar member having a plurality of minute pores, at least one minute pore of the plurality of minute pores having a flow passage area smaller than the area of the open end of the nozzle, the minute pore unit being arranged on an outer side of the open end of the nozzle so that the injection substance exiting the nozzle passes through the at least one minute pore before arriving at the injection target area, the attachment member being configured to attach the planar member to a distal side of the nozzle so that at least two of the plurality of minute pores of the planar member are aligned with the open end of the nozzle so as to cover the longitudinal flow passage of the nozzle when injecting the injection substance into the injection target area.
14. A needleless syringe for injecting an injection substance into an injection target area of a living body without using an injection needle, the syringe comprising: an enclosing unit enclosing the injection substance; a pressurizer comprising a spring or propellant configured to pressurize the injection substance enclosed in the enclosing unit by exerting an elastic force or pressure generated by combustion of the propellant on a piston located within the enclosing unit; a nozzle having a longitudinal flow passage through which the pressurized injection substance is configured to flow, the nozzle further having an open end from which the pressurized injection substance from the longitudinal flow passage is discharged towards the injection target area; and a masking member covering the open end of the nozzle and including a plurality of holes formed therein, wherein at least two of the plurality of holes of the masking member are aligned with the open end of the nozzle so as to cover the longitudinal flow passage of the nozzle when injecting the injection substance into the injection target area.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(18) A needleless syringe 1 (hereinafter simply referred to as syringe 1) according to an embodiment of the present invention will be explained below with reference to the drawings. The construction of the following embodiment is described by way of example, and the present invention is not limited to the construction of the embodiment.
(19) In this description,
(20) The syringe 1 has a main syringe body 2. A through-hole 14, which extends in the axial direction and which has a constant diameter in the axial direction, is provided at the central portion of the main syringe body 2. A piston 6 made of metal is arranged in the through-hole 14 so that the piston 6 is slidable in the axial direction in the through-hole 14. One end of the piston 6 is exposed to the side of a pressurizing unit 9, and a sealing member 7 is integrally attached to the other end of the piston 6. The injection solution ML, which is the injection objective substance to be injected by the syringe 1, is accommodated in the space formed in the through-hole 14 between the sealing member 7 and another sealing member 8. Therefore, the enclosing unit of the needleless syringe according to the present invention is formed by the sealing members 7, 8 and the through-hole 14. The sealing members 7, 8 are made of rubber having surfaces thinly applied with silicon oil so that the injection solution does not leak when the injection solution ML is enclosed, and the injection solution ML can be smoothly moved in the through-hole 14 in accordance with the sliding movement of the piston 6.
(21) The pressurizing unit 9 serves as the source of driving force for the injection in the syringe 1. The pressure, which is generated by the pressurizing unit 9, is transmitted to the injection solution ML via the piston 6 and the sealing member 7. Accordingly, the discharge of the injection solution ML is started. In this arrangement, the pressurization, which is performed by the pressurizing unit 9, is based on the form which utilizes the elastic force of a spring. For example, the following construction is exemplified. That is, when a user presses a portion protruding from the main syringe body 2 at one end of the pressurizing unit 9 shown in
(22) A holder 5, on which the nozzle 4 for discharging the injection solution ML is mounted, is provided on the forward end side of the syringe 1 (right side as shown in
(23) A recess 10 is formed, at a portion opposed to the sealing member 8 in the holder 5 such that the sealing member 8 can be accommodated therein, in the state in which the holder 5 is attached to the main syringe body 2 (state shown in
(24) A plurality of nozzles 4 may be formed on the holder 5, or one nozzle 4 may be formed thereon. When a plurality of nozzles are formed, the flow passages corresponding to the respective nozzles are formed so that the released injection solution is delivered into the respective nozzles. When the plurality of nozzles 4 are formed, as shown in
(25) In the syringe 1 constructed as described above, a masking member 12 is attached to the holder 5 fixed by the holder cap 13 so that the open end of the nozzle 4, i.e. the opening portion for discharging the pressurized injection solution to the outside, is covered therewith. The masking member 12 is provided with a mesh sheet member having minute pores as described later on. The injection solution ML, which is discharged from the open end of the nozzle 4, passes through the mesh sheet member, and the injection solution ML is discharged to the skin of the living body. The pressure is applied to the discharged injection solution ML. Therefore, the injection solution penetrates through the skin surface of the living body, and the injection solution arrives at the inside thereof. Thus, it is possible to achieve the object of the injection with the syringe 1.
(26) An explanation will now be made in detail on the basis of
(27) In this construction, the diameter of the open end of the nozzle 4 is of the submillimeter order as described above, and the diameter is, for example, 0.2 mm. In such a case, as shown in
(28) When the injection solution ML flows out from the open end of the nozzle 4, the injection solution is the flow having a flow diameter in accordance with the size of the open end. However, the injection solution ML arrives at the mesh sheet member 121 just thereafter, and thus the injection solution ML passes through the plurality of minute pores 121a provided in the mesh sheet member 121. As a result, the flow of the injection solution ML is thinly divided in accordance with the minute pores 121a arranged in the mesh sheet member 121. In other words, the flow of the injection solution ML, which flows from the open end of the nozzle 4, is divided into a plurality of flows each having a smaller flow diameter by the minute pores 121a. The plurality of divided flows finally arrive at the skin as the injection solution from the syringe 1.
(29) As for the flow of the injection solution discharged from the syringe 1, provided that the flow rate of the injection solution is the same, the smaller the flow diameter becomes, the smaller the distance that the injection solution advances in the skin, i.e. the injection depth, becomes. Therefore, the injection depth in the skin as the injection target for the injection solution ML that is thinly divided by the mesh sheet member 121 becomes shallower than that in a situation where the injection solution ML is not thinly divided. Therefore, the syringe 1 shown in
(30) The minute pore 121a of the mesh sheet member 121 shown in
(31)
(32) In the construction shown in
(33) The syringe 1 described above adopts the fixing method of the snap-fit system based on the engagement between the pawls 123 and the groove 131 for the masking member 12 having the mesh sheet member 121. Therefore, the masking member 12 is detachable with respect to the main syringe body 2 in this construction. The nozzle 4 is produced by means of the injection molding of resin. Therefore, it is difficult to process the size of the open end smaller than a certain dimension. However, when the mesh sheet member 121 is constructed detachably as in the present invention, the structure (i.e. the mesh sheet member), which finally determines the flow diameter of the injection solution to be injected into the skin, can be produced as a separate structure from the nozzle 4. When the structure is attached to the side of the main syringe body, the syringe 1 is formed. Therefore, it is possible to simplify the production of the syringe 1 which realizes the injection into the relatively shallow region. Further, when the structure is detachable, it is easy to realize the repetition of hygienic injections and an adjustment of the injection depth depending on the difference in the injection targets or in the injection target regions.
(34) <Modified Embodiment>
(35) A modified embodiment of the syringe 1 according to the present invention will be explained on the basis of
(36) As for the attachment of the masking member 12, with an adhesive being applied to the outer surface 133 of the holder cap 13 which adjoins the protruding portion 132, the masking member 12 is attached so that the through-hole of the attachment frame 125 is fitted to the protruding portion 132. When the attachment frame 125 is fitted along the protruding portion 132, the mesh sheet member 124 is brought into contact with the end surface of the protruding portion 132 (holder 5) as shown in
(37) In the attachment form as described above, the inner surface of the mesh sheet member 124 is brought into contact with the end surface of the protruding portion 132. Therefore, the gap between the mesh sheet member 124 and the open end of the nozzle 4 becomes substantially zero. Further, the attachment frame 125 is adhered to the outer surface 133 of the holder cap 13 owing to the thickness of the adhesive. Therefore, even when the distance between the attachment frame 125 and the outer surface 133 is more or less varied when the mesh sheet member 124 is brought into contact with the protruding portion 132, a secure attachment of the masking member 12 while allowing the gap to become zero can be realized by adjusting the adhesive amount (thickness of adhesive) intervening therebetween. A grip portion 126, which is formed with a protruding part, is provided for the attachment frame 125. Therefore, the user can attach the masking member 12 while gripping the grip portion 126. Thus, it is possible to prevent the hand of the user from being dirtied by the overflowed adhesive. The masking member 12 is interposed tightly between the skin and the side of the main syringe body 2 (attachment cap 13 and holder 5) during the injection. It is enough for the adhesive to have the function to hold the masking member 12 on the side of the main syringe body 2 substantially during the period until the injection is performed. Thus the ability of the adhesive does not need to be so high. Therefore, it is also allowable to use a viscid layer such as double-sided tape or the like. When the masking member 12 is detached from the side of the main syringe body, it is preferable that the masking member 12 is detached with the adhesive or the viscid layer still adhered to the masking member 12.
(38) When the injection of the injection solution is completed with the masking member 12 constructed as described above, then the masking member 12 is detached, and the remaining adhesive is removed. After that, a new masking member 12 may be attached. As for the masking member 12, the mesh sheet member 124 may be also fixed to the attachment frame 125 by an adhesive. In this case, it is preferable that the adhesive strength of the adhesive for attaching the masking member 12 is lower than the adhesive strength of the adhesive for fixing the mesh sheet member 124 so that the mesh sheet member 124 does not remain on the side of the main syringe body due to the adhesive for attaching the masking member 12 when the masking member 12 is detached after the injection.
(39) <Second Modified Embodiment>
(40) Next, a modified embodiment of the syringe 1 according to the present invention will be explained on the basis of
(41) As shown in
EXAMPLE 1
(42) Experimental conditions and experimental results will now be shown below regarding the injection experiment performed by using the syringe 1 according to the present invention. The following experimental conditions are set in order that the injection solution is injected into a skin layer of a rabbit as the injection target. However, the syringe of the present invention is not limited to the use for a rabbit.
(43) (Regarding the Pressurizing Unit 9 of the Syringe 1)
(44) The pressurizing unit 9 of the syringe 1 performs the pressurization on to the injection solution by utilizing the elastic force of the spring.
(45) (Regarding the Injection Solution)
(46) In order to understand the condition of the diffusion of the injection solution easily after the injection, a stained aqueous solution (methylene blue) was used.
(47) <Experimental Conditions>
(48) TABLE-US-00001 TABLE 1 Comparative Experiment 1 Experiment 2 Example 1 Injection 50 l 50 l 50 l solution amount Pressurization transition transition transition transition shown in FIG. 8 shown in FIG. 8 shown in FIG. 8 Nozzle 110 m 110 m 110 m diameter Size of 70 m 40 m no masking minute pore member
<Experimental Results>
(49) Next, the experimental results in accordance with the foregoing experimental conditions are shown in
EXAMPLE 2
(50) In relation to a second injection experiment performed by using the syringe 1 according to the present invention, experimental conditions and experimental results will now be shown below. The second experimental conditions are set in order that the injection solution is injected into a skin layer of a mouse as an injection target. However, the applicable range of the syringe of the present invention is not limited thereto.
(51) (about Pressurizing Unit 9 of Syringe 1)
(52) The same syringe 1 as that of Example 1 described above was used for the experiment. Therefore, the pressurizing ability brought about by the pressurizing unit 9 is as shown in
(53) (Regarding the Injection Solution)
(54) As for the injection solution, a colored aqueous solution (methylene blue) was used in the same manner as in Example 1 described above.
(55) <Experimental Conditions>
(56) TABLE-US-00002 TABLE 2 Comparative Experiment 3 Example 2 Injection 50 l 50 l solution amount Pressurization transition transition transition shown in FIG. 8 shown in FIG. 8 Nozzle diameter 110 m 110 m Size of 70 m no masking minute pore member
<Experimental Results>
(57) Next, the experimental results in accordance with the foregoing experimental conditions are shown in
(58) <Other Embodiments>
(59) According to the syringe 1 concerning the present invention, other than the case in which the injection solution is injected into the skin structure as described above, in the field of the regenerative medicine for human, for example, cultured cells or stem cells can be seeded to other cells or scaffold tissues as the injection target. For example, as described in JP2008-206477A, with the syringe 1, it is possible to inject those cells, such as endothelial cells, endothelial precursor cells, myeloid cells, preosteoblasts, cartilagenous cells, fibroblasts, skin cells, muscle cells, liver cells, kidney cells, intestinal tract cells, stem cells and all other cells considered in the field of the regenerative medicine, that are arbitrarily selected by those skilled in the art depending on the regions to which the cells are to be transplanted or the purpose of cell regeneration. More specifically, the solution containing the cells to be seeded (cell suspension) as described above is accommodated in the through-hole 14 by means of the sealing members 7, 8, and the pressurization is performed thereto. Accordingly, the predetermined cells are injected and transplanted to the region subjected to the transplantation.
(60) Further, the syringe 1 according to the present invention can also be used to deliver DNA or the like to other cells, scaffold tissues or the like as described in JP2007-525192A. In this case, it is possible to suppress the influence exerted on the cells, scaffold tissues or the like when the syringe 1 according to the present invention is used, as compared with when the delivery is conducted by using a needle, and hence the use of the syringe 1 according to the present invention is more preferable.
(61) Further, the syringe 1 according to the present invention is also preferably used when various genes, cancer suppressing cells, lipid envelops or the like are directly delivered to the target tissues and when any antigen gene is administered in order to enhance the immunity against the pathogen. Other than the above, the syringe 1 can be also used, for example, for the fields of the treatment of various diseases (fields described, for example, in JP2008-508881A and JP2010-503616A) and the field of the immune medicine (field described, for example, in JP2005-523679A). The field, in which the syringe 1 is usable, is not intentionally limited.
(62) The pressurizing unit 9 of the syringe 1 shown in
(63) In this context,
(64) An example of the initiator 20 will now be explained on the basis of
(65) In the initiator 20 constructed as described above, when the voltage is applied between the two conductive pins 28 by an external power source, then the current flows through the bridge wire 26, and the ignition charge 22 is combusted thereby. In this situation, the combustion product, which is produced by the combustion of the ignition charge 22, is discharged from the opening of the charge holder 23. Accordingly, in the present invention, the relative positional relationship of the initiator 20 with respect to the main syringe body 2 is designed so that the combustion product of the ignition charge 22, which is produced in the initiator 20, flows into the combustion chamber 29. Further, an initiator cap 15 is formed to have a brim-shaped cross section so that the initiator cap 15 is hooked by the outer surface of the initiator 20, and the initiator cap 15 is screw-fixed to the main syringe body 2. Accordingly, the initiator 20 is fixed to the main syringe body 2 by means of the initiator cap 15. Thus, the initiator 20 itself can be prevented from being disengaged from the main syringe body 2, which would be otherwise disengaged by the pressure brought about upon ignition in the initiator 20.
(66) The ignition charge 22, which is used for the syringe 100, is preferably exemplified by a propellant containing zirconium and potassium perchlorate (ZPP), a propellant containing titanium hydride and potassium perchlorate (THPP), a propellant containing titanium and potassium perchlorate (TiPP), a propellant containing aluminum and potassium perchlorate (APP), a propellant containing aluminum and bismuth oxide (ABO), a propellant containing aluminum and molybdenum oxide (AMO), a propellant containing aluminum and copper oxide (ACO), and a propellant containing aluminum and iron oxide (AFO), or a propellant composed of a combination of a plurality of the foregoing propellants. The propellants as described above exhibit such a characteristic that the plasma having a high temperature and a high pressure is generated during the combustion immediately after the ignition, but when the temperature drops to normal and the combustion product is condensed, the generated pressure gets rapidly lowered as there will be no existing gas component. On condition that the adequate injection can be performed, it is also allowable to use any propellant other than the above as the ignition charge.
(67) A gas producing agent 30 having a columnar shape, which is combusted by the combustion product produced by the combustion of the ignition charge 22 to produce the gas, is arranged in the combustion chamber 29. The gas producing agent 30 is exemplified, for example, by a single base smokeless propellant composed of 98% by mass of nitrocellulose, 0.8% by mass of diphenylamine, and 1.2% by mass of potassium sulfate by way of example. It is also possible to use various gas producing agents used for a gas generator for an airbag and a gas generator for a seat belt pretensioner. Unlike the ignition charge 22 described above, in the case of the gas producing agent 30, the predetermined gas, which is produced during the combustion thereof, contains the gas component even at the normal temperature. Therefore, the rate of decrease in the generated pressure is small as compared with the ignition charge 22 described above. Further, the combustion completion time upon combustion of the gas producing agent 30 is longer as compared with that of the ignition charge 22 described above. However, it is possible to change the combustion completion time of the gas producing agent 30 by adjusting the dimension, the size, and/or the shape, especially the surface shape of the gas producing agent 30 when the gas producing agent 30 is arranged in the combustion chamber 9. This is because the contacting state between the combustion product from the ignition charge 22 which flows into the combustion chamber 29, and gas producing agent 30 is considered to vary depending on the surface shape of the gas producing agent 30 or the relative positional relationship between the gas producing agent 30 and the ignition charge 22 owing to the arrangement of the gas producing agent 30 in the combustion chamber 29.
(68) Next, the piston 6 made of metal is arranged in the through-hole 14 so that the piston 6 is slidable in the axial direction in the through-hole 14. One end thereof is exposed on the side of the combustion chamber 29, and the sealing member 7 is integrally attached to the other end. The injection solution ML, which is to be injected by the syringe 100, is accommodated in the space formed in the through-hole 14 between the sealing member 7 and the another sealing member 8.
(69) In the syringe 100 constructed as described above, the combustion product or the predetermined gas is generated in the combustion chamber 29 by the ignition charge 22 of the initiator 20 and the gas producing agent 30 arranged in the combustion chamber 29 so that the pressure is applied to the injection solution ML accommodated in the through-hole 14 through the piston 6. As a result, the injection solution ML is extruded toward the forward end side of the syringe 100 together with the sealing members 7, 8. When the sealing member 8 is accommodated in the recess 10, then the injection solution ML passes through the flow passage 11 and the nozzle 4, and the injection solution ML is discharged to the injection target. The masking member 12 is also provided for the syringe 100 as described above, and thus the injection depth can be adjusted to be relatively shallow in accordance with the relative relationship between the size of the minute pores arranged therefor and the size of the open end of the nozzle 4.
REFERENCE SIGNS LIST
(70) 1: syringe, 2: main syringe body, 4: nozzle, 5: holder, 6: piston, 7,8: sealing member, 9: pressurizing unit, 10: recess, 11: flow passage, 12: masking member, 13: holder cap, 14: through-hole, 20: initiator, 22: ignition charge, 29: combustion chamber, 30: gas producing agent, 100: syringe, 121, 124: mesh sheet member, 122: attachment cap, 123: pawl, 125: attachment frame, 131: groove, 132: protruding portion.