Screening system, eddy-current screening machine, and use of a screening system or of an eddy-current screening machine
10413942 ยท 2019-09-17
Assignee
Inventors
Cpc classification
B07B2230/04
PERFORMING OPERATIONS; TRANSPORTING
B07B1/42
PERFORMING OPERATIONS; TRANSPORTING
B07B1/46
PERFORMING OPERATIONS; TRANSPORTING
International classification
B07B1/46
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A screening system (10) comprising at least one first substantially annular screen support (11) and a second substantially annular screen support (12); at least one pressure rod (14), which braces the screen supports (11, 12) with each other in such a manner that a compressive stress is produced between the screen supports (11, 12); at least one substantially cylindrical outer screen surface (13), which is clamped between the screen supports (11, 12); and at least one resonator (15) for the introduction of ultrasonic vibrations directly into the screen surface (13). The resonator (15) may be fastened to the screen surface (13) and essentially runs from the first screen support (11) to the second screen support (12). An eddy-current screening machine is also disclosed.
Claims
1. A screening system, including at least one first substantially annular screen support and a second substantially annular screen support, at least one pressure rod which braces the screen supports together in such a manner that compressive stress is generated between the screen supports, at least one screen surface which is substantially in the form of a lateral cylinder surface and is clamped between the screen supports, at least one resonator for introducing ultrasound vibrations directly into the screen surface, wherein the resonator is fastened on the screen surface and extends substantially from the first screen support to the second screen support.
2. The screening system according to claim 1, wherein the first screen support and the second screen support are formed substantially circular ring-shaped manner and the screen surface is formed substantially in the form of a circular lateral cylinder surface.
3. The screening system according to claim 1, wherein the resonator is held on the first screen support and/or on the second screen support.
4. The screening system according to claim 3, wherein the resonator comprises a first vibration node, on which it is held on the first screen support, and/or a second vibration node, on which it is held on the second screen support.
5. The screening system according to claim 4, wherein the resonator on the first vibration node is held on the first screen support by means of a first decoupling element and/or on the second vibration node is held on the second screen support by means of a second decoupling element.
6. The screening system according to claim 1, wherein at least one screen support comprises a sleeve-shaped portion on which the screen surface is fastened, as well as a collar-shaped portion which protrudes radially outwardly from the sleeve-shaped portion, on which the at least one pressure rod is fastened.
7. The screening system according to claim 1, wherein the screening system includes at least one ultrasound conductor, by means of which the resonator is actuatable by ultrasound vibrations, wherein the at least one ultrasound conductor is guided through a feed-through opening formed in the first screen support into an intermediate region formed between the first screen support and the second screen support.
8. The screening system according to claim 1, wherein the resonator extends substantially in the longitudinal direction from the first screen support to the second screen support.
9. The screening system according to claim 1, wherein the resonator is realized for introducing ultrasound vibrations which comprise substantially only a component in the longitudinal direction.
10. The screening system according to claim 1, wherein the resonator is fastened on the screen surface substantially along an entire length of the resonator.
11. The screening system according to claim 1, wherein the resonator is glued or soldered to the screen surface.
12. The screening system according to claim 1, wherein the resonator is arranged on an outer side of the screen surface and is fastened there to said outer side of the screen surface.
13. The screening system according to claim 1, wherein the screening system includes multiple resonators.
14. The screening system according to claim 13, wherein the multiple resonators are distributed uniformly around a circumference of the screen surface.
15. The screening system according to claim 7, wherein the screening system additionally includes one or multiple ultrasound converters for generating the ultrasound vibrations which are feedable to the at least one ultrasound conductor.
16. The screening system according to claim 1, wherein the screening system includes at least one third substantially annular screen support, at least two screen surfaces which are substantially in the form of a lateral cylinder surface and at least two resonators for introducing ultrasound vibrations into the screen surfaces, wherein a first of the screen surfaces is clamped between the first screen support and the second screen support and a second of the screen surfaces is clamped between the second screen support and the third screen support, at least one first of the resonators is adapted to introduce ultrasound vibrations directly into the first screen surface and at least one second of the resonators is adapted to introduce ultrasound vibrations directly into the second screen surface, the screening system additionally includes a first ultrasound conductor, by means of which the first resonator is actuatable by ultrasound vibrations, as well as a second ultrasound conductor, by means of which the second resonator is actuatable by ultrasound vibrations, the first ultrasound conductor is guided through a feed-through opening formed in the first screen support and the second ultrasound conductor is guided through a first feed-through opening formed in the first screen support and a second feed-through opening formed in the second screen support.
17. The screening system according to claim 16, wherein the first ultrasound conductor is connected or connectable to a first ultrasound converter and the second ultrasound conductor is connected or connectable to a second ultrasound converter, wherein the first ultrasound conductor and the second ultrasound conductor are connected or connectable to one and the same generator.
18. The screening system according to claim 16, wherein the second ultrasound conductor and the second resonator are offset in the circumferential direction in relation to the first ultrasound conductor and the first resonator with reference to a central axis of the screening system by an angle within the range of between 90 and 270.
Description
(1) The invention is explained in detail below by way of exemplary embodiments and several drawings, in which
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(22) The screening system 10 shown in
(23) For fastening the screen surface 13 on the outer side of the sleeve-shaped portions 16, 17 and tensioning the screen surface 13 axially, a respective clamping ring 27, 28 is provided on both screen supports 11, 12, of which only the clamping ring 28 arranged on the second screen support 12 is visible here. The sleeve-shaped portions 16, 17 additionally have in each case four recesses 29 or 30, which are distributed uniformly in the circumferential direction and extend in the direction of the respectively other screen support 11, 12, that is to say also in the longitudinal direction L.
(24) Four pressure rods 14, which are distributed uniformly in the circumferential direction and extend along the longitudinal direction L from the first screen support 11 to the second screen support 12, are fastened on the collar-shaped portions 18, 19. In this case, the pressure rods 14 are fastened on the first screen support 11 as a result of welding or screw connection and are connected to the second screen support 12 by means of a clamping device which is as described above. In this way, the pressure rods 14 brace the screen supports 11, 12 together in such a manner that compressive stress is generated between the screen supports 11, 12.
(25) Two hollow-profile-shaped resonators 15 which have a rectangular cross section, are diametrally opposed and consequently uniformly distributed in the circumferential direction, additionally extend along the longitudinal direction L from the first screen support 11 to the second screen support 12. The resonators 15 can consist, for example, of chrome steel or plastics material.
(26) The resonators 15 comprise in each case a first and a second vibration node. At the first vibration node, the resonators 15 are held on the first screen support 11 by means of a respective first decoupling element 22, and at the second vibration node they are held on the second screen support 12 by means of a respective second decoupling element 23. The ends of the resonators 15 are received in the recesses 29, 30 of the sleeve-shaped portion 16, 17.
(27) Four feed-through openings 24, which are distributed uniformly in the circumferential direction, are formed in the collar-shaped portion 18 of the first screen support 11. An ultrasound conductor 25 extends in each case through two oppositely situated feed-through openings of said feed-through openings 24 into an intermediate region 26 of the screening system 10 formed between the first screen support 11 and the second screen support 12. The ultrasound conductors 25 are guided through the feed-through openings 24 without contact such that no ultrasound vibrations are transmitted directly on the first screen support 11. They extend parallel to the longitudinal direction L of the screening system 10 and comprise a circular cross section.
(28) The screening system 10 can additionally include one or multiple ultrasound converters, not shown here, for generating the ultrasound vibrations which are feedable to the ultrasound conductors 25 and then to the resonators 15. The at least one ultrasound converter can be connected to the ultrasound conductors 25, for example, by a screw connection.
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(30) The resonators 15 are fastened on the outer side of the screen surface 13 along their entire length as a result of bonding. Ultrasound vibrations can be introduced into the screen surface 13 by means of the two resonators 15. On account of the elongated realization of the resonators 15, they enable the generation of ultrasound vibrations which comprise substantially only a component in the longitudinal direction L of the screening system. The fastening of the resonators 15 along their entire length allows sound to be introduced into the screen surface 13 in a particularly effective manner.
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(32) The fastening on the second screen support 12 is developed in a different manner, as is produced from the views of details in
(33) Even during assembly, the decoupling elements 22, 23 protect the resonator 15, which is already fastened on the screen surface 13, against rotation, which could impair or destroy the fastening. In this way, it is possible in this exemplary embodiment to dispense with an anti-rotation safeguard shown in
(34) The screening system 10 shown in
(35) The second screening system 10 according to the invention shown in
(36) In the case of this embodiment also, a respective clamping ring is provided for fastening the screen surface 13 on the outer side of the sleeve-shaped portions on both screen supports 11, 12. In contrast to the first exemplary embodiment according to
(37) Three pressure rods 14, which are distributed uniformly in the circumferential direction and extend along the longitudinal direction L from the first screen support 11 to the second screen support 12, are fastened on the collar-shaped portions 18, 19, only two of which, however, can be seen. The pressure rods 14 are fastened on the screen supports 11, 12 by means of clamping nuts 40.
(38) In addition, a resonator 15, which can consist, for example, of chrome steel or plastics material, extends along the longitudinal direction L from the first screen support 11 substantially to the second screen support 12. Said resonator 15 comprises a first bar-shaped portion 32 with a first end 33 and a second end 34 and a second bar-shaped portion 35 with a first end 36 and a second end 37. Only the first bar-shaped portion 32, but not also the second bar-shaped portion 35, is fastened on the outer side of the screen surface 13 by means of bonding. The first ends 33, 36 of the first bar-shaped portion 32 and of the second bar-shaped portion 35 are connected together by means of a first U-shaped portion 38, and the second ends 34, 37 of the first bar-shaped portion 32 and of the second bar-shaped portion 35 are connected together by means of a second U-shaped portion 39. The two bar-shaped portions 32, 35, the two U-shaped portions 38, 39 and a central axis M of the screening system 10 extend in a common radial plane.
(39) As can be seen from the side sectional view in
(40) The fastening tube 45 protects, also during assembly, the resonator 15, which is already fastened on the screen surface 13, against rotation, which could impair or destroy the fastening. In this way, it is possible in this exemplary embodiment also to dispense with an anti-rotation safeguard shown in
(41) By means of the ultrasound conductor 25, the first U-shaped portion 38 and consequently the first ends 33, 36 of the bar-shaped portions 32, 25 are actuatable by ultrasound vibrations. Bending vibrations, above all, can be introduced into the screen surface 13 by the resonator 15, in a radial direction with reference to the central axis M of the screening system 10. The transformation of a longitudinal vibration of an ultrasound conductor into a bending vibration, in this case, is performed by the first U-shaped portion 38. Naturally, in addition to the bending vibrations, proportions of other modes of vibration such as, for example, longitudinal vibrations, can also be present. The advantage of such a resonator 15, furthermore, is that the ultrasound can be introduced into the first bar-shaped portion 32 not only at the first end 33, but also at the second end 34 of the first bar-shaped portion 32 by means of the second bar-shaped portion 35 and the second U-shaped portion 39. A vibration that is more uniform over the length of the bar is generated in the first bar-shaped portion 32 in this way.
(42) The vibration amplitudes are particularly small on the first end 33 and on the second end 34 of the first bar-shaped portion 32. This results in the resonator 15 being fastened in a more reliable manner on the screen surface 13 as the bonded connection becomes detached less easily. In addition, the resonator 15 is adjustable to the frequency that excites it in a particular simple manner, for example, by adjusting the length of a slot 42 formed between the first bar-shaped portion 32 and the second U-shaped portion 32.
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(44) The screening system 10 additionally includes a first screen surface 13 which is substantially in the form of a lateral cylinder surface and is clamped between the first screen support 11 and the second screen support 12, as well as a second screen surface 52 which is substantially in the form of a lateral cylinder surface and is clamped between the second screen support 12 and the third screen support 51. The clamping of the screen surfaces 13, 52 is effected as in the previously described exemplary embodiments. In addition, the screening system 10 includes a first resonator 15 for introducing ultrasound vibrations directly into the first screen surface 13 and a second resonator 53 for introducing ultrasound vibrations directly into the second screen surface 52. The first resonator 15 is actuatable by ultrasound vibrations by means of a first ultrasound conductor 25 and the second resonator 53 are actuatable by with ultrasound vibrations by means of a second ultrasound conductor 54.
(45) The first ultrasound conductor 25 is guided through a feed-through opening 24 formed in the first screen support 11 into a first intermediate region 26 formed between the first screen support 11 and the second screen support 12. The second ultrasound conductor 54 is guided through a first feed-through opening 55 formed in the first screen support 11 and through a second feed-through opening 56 formed in the second screen support 12 into a second intermediate region 66 formed between the second screen support 12 and the third screen support 51. The second ultrasound conductor 54 and the second resonator 53 are offset by 180 in the circumferential direction with reference to the central axis M of the screening system 10 in relation to the first ultrasound conductor 25 and the first resonator 15, and are therefore diametrally opposed to one another. In this way, the ultrasound conductors 25, 54 have particularly little influence on one another. The ultrasound conductors 25, 54, similarly to as shown in
(46) The first ultrasound conductor 25 is connected to a first ultrasound converter 57 and the second ultrasound conductor 54 is connected to a second ultrasound converter 58. The first ultrasound converter 57 and the second ultrasound converter 58 are connected to one and the same generator 59. As an alternative to this, it is naturally also conceivable for both ultrasound conductors 25, 54 to be connected to one and the same ultrasound converter.
(47) A particularly space-saving arrangement for the elongated screening system 10 is produced in said embodiment as, amongst other things, the ultrasound conductors 25, 54 can be guided through at the same axial position (with reference to a longitudinal direction of the screening system 10).
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(49) The screening system 10 additionally includes an anti-rotation safeguard 60. Said anti-rotation safeguard comprises a plate 62 which is held at a distance from the feed-through opening 24 by means of two spacer elements 63, in the direction away from the first screen support 11 and toward the screen surface 13. Radial continuations 65, which are fastened on the collar-shaped portion 18 of the first screen support 11 by means of screws 64, are integrally formed on the spacer elements 63. The plate 62 comprises an anti-rotation protection opening 61, which is realized as an elongated hole, through which the ultrasound conductor 25 is also guided.
(50) As a result of realizing the anti-rotation protection opening 61 as an elongated hole and as a result of the rectangular cross sectional form of the ultrasound conductor 25 and as a result of suitable dimensioning, the anti-rotation protection opening 61 only allows rotation of the ultrasound conductor 25 about its longitudinal axis within a predetermined angular range. For example, the angular range can be 10 such that the anti-rotation protection opening 61 permits a rotation of the ultrasound conductor 25 around a central angular position in both directions of rotation by a maximum of 5. In this way, the fastening of the resonator 15 on the screen surface 13 can be protected when a holding structure, holding the ultrasound conductor 25, for example a fastening tube 45 shown in
(51) As the fifth exemplary embodiment,
(52) The ultrasound conductor 25 comprises a first portion 69 with a circular cross section which faces an ultrasound converter, and a second portion 70 with a rectangular cross section which faces the resonator 15. The first portion 69 is guided through a feed-through opening 24 which is formed in a collar-shaped portion 18 of the first screen support 11.
(53) A plate 62 of the anti-rotation safeguard 60, which is shown in detail in
(54) For assembly, the anti-rotation safeguard 60 can be displaced inwardly in the radial direction above the ultrasound conductor 25, which penetrates in part into the annular portion 67 through the slot 68, and then is fixed by means of screws 64. The screws 64 are realized as hexagon socket screws in
(55) As a result of said realization in
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(57) A resonator 15, which is designed identically to that shown in
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