Boroscope sheath
10416439 ยท 2019-09-17
Assignee
Inventors
- Ken Yves Haffner (Baden, CH)
- Sanjiv Kumar Mishra (Neuenhof, CH)
- Etienne Louis Laprais (Nussbaumen, CH)
Cpc classification
G02B23/2492
PHYSICS
B22F10/28
PERFORMING OPERATIONS; TRANSPORTING
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F22B37/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P10/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2260/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G01N21/00
PHYSICS
G01N21/954
PHYSICS
F01D25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B23/24
PHYSICS
F01D21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A boroscope sheath is disclosed for providing a boroscope with temperature protection during a boroscope inspection of a machine such as a gas turbine or a steam turbine. The boroscope sheath includes an elongate tube having a wall extending from a front end to a back end and around a central bore configured and arranged to allow removable insertion of a boroscope cooling channels extend in the wall. The boroscope sheath can be held in a first position relative to the machine when the machine is in use and moved to a second position relative to machine for inspection. Part of the boroscope sheath remain in the machine during use of the machine.
Claims
1. A boroscope sheath for providing a boroscope with temperature protection during a boroscope inspection of a machine, the boroscope sheath comprising: an elongate tube extending from a front end of the boroscope sheath to a back end of the boroscope sheath, the elongate tube having a wall extending from the front end to the back end and extending around a central bore, the central bore being configured and arranged to allow removable insertion of a boroscope into the central bore; a plurality of cooling channels extending in the wall, the plurality of cooling channels including a gas cooling channel configured to circulate gas and a liquid cooling channel configured to circulate gas and liquid; and means for holding the boroscope sheath in a first position relative to a machine when the machine is in use and for moving the boroscope sheath to a second position relative to the machine for inspection, at least part of the boroscope sheath is configured and arranged to remain in the machine during use of the machine.
2. The boroscope sheath of claim 1, in which the elongate tube comprises: a hole through the wall, to allow a part of the machine to be inspected through the hole when the boroscope sheath is in the second position and an air outlet for the gas cooling channels arranged proximate the hole and configured to direct cooling air onto the boroscope sheath.
3. The boroscope sheath of claim 2, in which the hole is proximate the front end of the elongate tube.
4. The boroscope sheath of claim 1, in which at least part of the boroscope sheath a selectively laser melted part.
5. The boroscope sheath of claim 1, in which the means for holding the boroscope sheath in a first position relative to the machine when the machine is in use and for moving the boroscope sheath to a second position relative to the machine for inspection comprises: a tip sheath extending around the elongate tube to hold the boroscope sheath in place in the first position and a spring for attaching the tip sheath to the machine.
6. A gas turbine or a steam turbine comprising: the boroscope sheath of claim 1.
7. The gas turbine or steam turbine of claim 6, in which the gas turbine or steam turbine comprises: a turbine with a hot gas path, and the boroscope sheath is configured and arranged to extend into the hot gas path for inspection.
8. A method of cooling a boroscope sheath for a machine, the boroscope sheath having an elongate tube extending from a front end of the boroscope sheath to a back end of the boroscope sheath, the elongate tube having a wall extending from the front end to the back end and extending around a central bore, the central bore being configured and arranged to allow removable insertion of a boroscope into the central bore, one or more cooling channels extending in the wall, and means for holding the boroscope sheath in a first position relative to the machine when the machine is in use and for moving the boroscope sheath to a second position relative to the machine for inspection, wherein at least part of the boroscope sheath is configured and arranged to remain in the machine during use of the machine, the method comprising: injecting cooling gas into the central bore and/or into at least one of the one or more cooling channels in a first step; and in a second step, injecting cooling liquid into at least one of the one or more cooling channels.
9. The method of claim 8, which comprises, during the second step; injecting cooling gas into the central bore and/or at least one of the one or more cooling channels.
10. The method of claim 8, wherein the first step is finished and the second step is started when a temperature of the boroscope sheath is below a set point.
11. The method of claim 8, comprising: moving the boroscope sheath from the first position to the second position before the first step.
12. A method of inspecting a part of a machine, the method comprising: cooling a boroscope sheath using the method of claim 8; moving a boroscope sheath from the first position to the second position; and inspecting a part of the machine through a hole in the boroscope sheath with a boroscope.
13. The method of claim 8, wherein the first step is finished and the second step is started when a temperature of the boroscope sheath is below 100 degrees Celsius.
14. A method of manufacturing a boroscope sheath for a machine, the method comprising: providing an elongate tube extending from a front end of the boroscope sheath to a back end of the boroscope sheath, the elongate tube having a wall extending from the front end to the back end and extending around a central bore, the central bore being configured and arranged to allow removable insertion of a boroscope into the central bore; providing a plurality of cooling channels which extend in the wall, the plurality of cooling channels including a gas cooling channel configured to circulate gas and a liquid cooling channel configured to circulate gas and liquid; and providing a holder to hold the boroscope sheath in a first position relative to the machine when the machine is in use and to move the boroscope sheath to a second position relative to the machine for inspection, wherein at least part of the boroscope sheath is configured and arranged to remain in the machine during use of the machine, and wherein at least part of the boroscope sheath is manufactured using selective laser melting.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) An embodiment of the invention will now be described by way of example only and with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
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(25) The mechanism in
(26) The tip sheath 66 comprises two protrusions 65 that are arranged to fit in open position and closed position grooves 61, 63 in the boroscope sheath. The groove 63 extends to near the front end 54 but does not actually reach the front end. As a result, the camera hole 58 in the boroscope sheath cannot move beyond the tip sheath 66 when the groove 63 is lined up with the one of the protrusions 65. The spring 67 keeps the tip sheath from moving away towards the front piece 24 of the guide. The boroscope sheath would remain with groove 63 lined up with one of the protrusions 65 when the gas turbine is in use.
(27) To move the boroscope sheath 20 beyond the tip sheath 66 for inspection, the boroscope sheath is first pulled back out of the gas turbine slightly (i.e. the front end 54 is moved towards the front piece 24 of the guide) to disengage the groove 63 from the protrusions 65. The boroscope sheath is then rotated 90 degrees with the protrusions 65 in the turn slot 68 to allow the grooves 61 to engage a protrusion 65. As the grooves 61 extend all the way to the front end 54, the boroscope sheath can then extend further past the tip sheath 66 so that the camera hole 58 is beyond the tip sheath. To show the protrusions 65 more clearly and also to show the two different orientations of the tip sheath relative to the boroscope sheath, the tip sheath is shown twice, once attached to the spring 67 and with the protrusion 65 in the groove 63, and once on its own. The tip sheath on its own shows the orientation of the tip sheath necessary to engage the protrusions 65 with the groove 61.
(28) Providing a mechanism of this kind can provide a way of moving the boroscope sheath out into the hot gas path for inspection and then returning the boroscope sheath and securing it within the front piece 24 of the guide.
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(31) A gas turbine will typically run for a set amount of time before being inspected and also repaired if necessary. Before an inspection, the gas turbine is shut down.
(32) In an example method using the system shown in
(33) The first step would therefore typically be to unlock and extend the boroscope sheath into the part of the turbine that is to be inspected. This allows cooling air to be injected into the boroscope sheath and to pass out of the boroscope sheath through the camera hole 58 and the air outlet 75. Additionally or alternatively, air can be passed through the water feed channel 40 and water return channel 42. For as long as only the water channels 40, 42 are used, it is not necessary to extend the boroscope sheath, although the boroscope sheath must eventually be extended to allow for inspection using the boroscope 55.
(34) The next step would therefore normally be to inject cooling air into at least one of the cooling channels 40, 42, 44 and/or into the central bore. This air would cool the boroscope sheath. Typically, cooling air should be injected until the temperature of the boroscope sheath (at least in the cooling channels where water will be injected) is below a set point, such as 100 degrees Celsius. This avoids boiling of the water when the water is injected. The length of time needed for the boroscope sheath to drop below 100 degrees Celsius can be determined directly or indirectly, for example by using a sensor or sensors in the boroscope sheath, during a test phase or by computer modeling. Such a sensor may be inserted prior to the insertion of the boroscope and then removed again to insert the boroscope, or may be permanently attached to the boroscope sheath or the gas turbine. A set length of time may also be used. For example, the measured temperature could be the temperature of cooling air exiting the water return channel 42 or the temperature of cooling air exiting through the camera hole 58 or the air outlet 75.
(35) After the step during which only cooling air is injected into the boroscope sheath, the next step is started, in which both cooling water and cooling air are injected into the boroscope sheath. During this step air passes through the air feed channel 44 and water passes through the water feed channel 40 and water return channel 42. Air can also be fed through the central bore 50, either directly at the back end 34 or via a bypass 52 from the air feed channel 44 (see
(36) By this point, the boroscope sheath will normally have already been extended as described above. The boroscope can then be inserted into the boroscope sheath and inspection can take place. The boroscope sheath can be inserted a pre-defined length, or may be able to extend to any length required for the inspection, providing a greater field of view. The boroscope sheath can generally also be rotated relative to the the axial direction 12 to allow for a 360 degree field of view around the boroscope sheath. The boroscope sheath can generally be moved from the back end 34, either directly (manually) or remotely.
(37) During inspection, water may continue to circulate through the water channels 40, 42 and/or air may continue to circulate through the air feed channel 44 and/or the central bore 50. As only the local area will have been cooled rather than the entire gas turbine, it is generally necessary to continue to cool the boroscope sheath during inspection, although the cooling water and/or air flow rate that is necessary may be reduced.
(38) In one example, the initial central bore air temperature before cooling is 800 degrees Celsius and the final temperature after cooling is 40 degrees Celsius. In one example, the cooling phase (between starting to cool the horoscope sheath and inserting the boroscope) lasts up to 15 minutes, preferably up to 5 minutes and particularly between 2 and 4 minutes.
(39) A boroscope sheath as described above may be retrofitted into an existing gas turbine or steam turbine.
(40) In a method of manufacturing a horoscope sheath, part or all of the boroscope sheath may be manufactured using selective laser melting (SLM). In particular, the elongate tube may be manufactured using SLM. The support system may also be manufactured using SLM. Other appropriate manufacturing methods may also be used. The space available for a horoscope sheath in the gas turbine can be very restricted, particularly when retrofitting an existing turbine, and SLM can be particularly useful in enabling the manufacture of boroscope sheaths for such applications.
(41) The boroscope system 10 is shown in
(42) The boroscope sheath 20 may be a single integral part as shown in
(43) The boroscope sheath 20 would generally have a circular cross-section in the plane perpendicular to the axial direction 12, although other shapes are also possible, for example to match the shape of the surrounding guide 24, 26, 28 and/or the shape of gas turbine. The boroscope sheath may also vary in width along its length, as shown in
(44) The tip portion 22 is a portion of the boroscope sheath at the end where the camera hole 58 is situated. It includes the very front of the boroscope sheath (the front end 54) along with a portion of the boroscope sheath, such as the portion that protrudes beyond the front piece 24 of the guide in
(45) The guide comprising front piece 24, middle piece 26 and back piece 28 as described above would typically be fitted into a gas turbine to provide a guide for the boroscope sheath. The guide could be attached to the vane carrier 84 and/or the outer housing 86, for example. A combination of the front piece (plug) 24 of the of the guide and the boroscope sheath in its closed position would normally stop hot gas ingress during use of a gas turbine or steam turbine so as to avoid unnecessary pressure loss. Closing the boroscope sheath can block the camera hole 58 and air outlet 75.
(46) The guide could be one, two, four or more pieces rather than being three pieces, and could extend around the boroscope sheath along part or all of its length. The guide is optional, and the boroscope sheath may alternatively be fitted directly into a gas turbine. The separate pieces of the guide could be fitted together in various ways; one example is the ball and socket joint 94 between front piece 24 and middle piece 26 that is visible in
(47) The support system 30 may include a central bore 77 as in
(48) The support system can also provide control over the placement of the horoscope and/or horoscope sheath relative to the guide (or relative to the gas turbine), for example with a pneumatic device 76. The horoscope and horoscope sheath positions could also be adjusted manually. To allow for greater visibility using the boroscope, the boroscope sheath could be rotatable to allow for a change in the field of view. The tip portion of the horoscope sheath could also be flexible to allow for further changes in the field of view. Providing multiple camera holes 58 in the horoscope sheath, for example at different locations in the axial direction and/or around the circumference of the boroscope sheath, could also provide additional fields of view.
(49) The wall 32 extends around the central bore 50 and is normally straight, extending in an axial direction 12 (see
(50) Normally, most of the cooling channels in the wall will extend from the back end to the tip portion. Water feed channels 40, water return channels 42 and air feed channels 44 will normally extend in the axial direction 12. Tip water channels 41 will typically extend in a plane perpendicular to the axial direction 12. The channel setup shown in the examples above may be modified, and various other numbers, shapes and combinations of channel are possible. Channel splitting as shown in
(51) The systems described above use water and air as cooling fluids. Another liquid could be used instead of water, and another gas could be used instead of air, such as nitrogen or carbon dioxide. Use of a liquid with a higher boiling temperature than water would allow liquid cooling to commence at a higher temperature.
(52) The front end 54 is normally configured and arranged to be in contact with a hot gas path when the gas turbine or steam turbine is in use. To this end, the front end may be coated with a thermal barrier coating (TBC), as may other parts that are exposed to hot gases such as the tip sheath 66. Alternatively or additionally, parts that are exposed to hot gases may be made of a material with a greater heat tolerance than parts further from hot gas exposure. The front end is normally closed, as can be seen in
(53) The boroscope 55 may be any appropriate horoscope that fits within the boroscope sheath. The camera 56 could be a camera for taking still images or a videocamera, for example.
(54) The camera hole 58 described herein extends through the wall 32 in the tip portion. It is near but not at the front end 54, and extends through the wall in a radial direction relative to the axial direction 12. The camera hole could also be provided at the front end 54, along with a shutter for the hole so that the hole could be closed when the gas turbine is in use. The camera hole could be covered with a high temperature glass. Camera holes could also be provided elsewhere on the boroscope sheath.
(55) The mechanism shown in
(56) A gas turbine comprises a compressor, a combustor downstream of the compressor and a turbine downstream of the combustor.
(57) Various modifications to the embodiments described are possible and will occur to those skilled in the art without departing from the invention which is defined by the following claims.
(58) TABLE-US-00001 REFERENCE NUMERALS 10 boroscope system 12 axial direction 20 boroscope sheath 22 tip portion 24 front piece 26 middle piece 28 back piece 30 support system 32 wall 34 back end 40 water feed channel (cooling channel) 41 tip water channel (cooling channel) 42 water return channel (cooling channel) 44 air feed channel (cooling channel) 45 cooling air 50 central bore 52 bypass 54 front end 55 horoscope 56 camera 57 camera visibility cone 58 camera hole 61 open position groove 63 closed position groove 65 protrusion 66 tip sheath (tip sleeve) 67 spring 68 turn slot 70 water inlet 72 water outlet 74 air inlet 75 air outlet 76 pneumatic device 77 central bore 78 turbine 80 blade 82 vane 84 vane carrier 86 outer housing 88 hot gas path 90 thread position 94 ball and socket joint 95 ball and socket joint